Page 1 Instruction manual Mounted sprayer 8) 8) 8) Before starting operation carefully read and adhere to MG 890 this instruction manual! DB 238.2 (GB) 07.04 Printed in Germany Please keep this instruction manual for future use!
Page 2 Only this way, you would be satisfied both with the machine as also with yourself. To achieve this is the purpose of this in- struction manual. Leipzig-Plagwitz 1872. UF 01 DB 238. 07.04...
Page 3 Date of edition: 07.04 © Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2004 All rights reserved. Reprint – even in extracts – requires the approval of AMAZONEN- WERKE H. DREYER GmbH & Co. KG. UF 01 DB 238. 07.04...
Page 4 Please send your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D- 49202 Hasbergen Tel.: + 49 (0) 5405 501-0 Fax.: + 49 (0) 5405 501-147 E-mail: amazone@amazone.de UF 01 DB 238. 07.04...
Page 5: Table Of Contents
Basic implement ........................41 3.4.2 Q-plus-Sprayer booms, hydraulically foldable................ 41 3.4.3 Super-S-Sprayer booms, hydraulically foldable ..............42 3.4.4 Power supply ......................... 42 3.4.5 Centre of gravity distance ...................... 43 3.4.6 Details about noise level......................43 UF 01 DB 238. 07.04...
Page 6 4.9.8.2.1 Selection of machine type......................82 4.9.8.2.2 Selection of the boom folding....................82 4.9.8.2.3 Configuration of the tank filling level indicator ...............83 4.9.8.2.4 Calibration filling level indicator .....................83 4.9.8.2.5 Enter nozzles per boom part section ..................83 4.9.8.2.6 Terminal-Setup ........................84 UF 01 DB 238. 07.04...
Page 7 4.10.3.8 One-sided, individual angling of the booms (only Profi-folding II and III) ......129 4.10.3.9 Setting the hydraulic throttle valves..................130 4.11 Spray lines ........................... 133 4.11.1 Technical data ........................133 4.11.2 Single nozzles........................135 4.11.3 Multiple nozzles ........................135 UF 01 DB 238. 07.04...
Page 8 Hitching up ...........................161 Hitching off and parking the tractor mounted sprayer............163 Preparing spraying operation....................164 6.4.1 Preparing the spray mixture....................165 6.4.1.1 Calculating the filling or refilling quantities................166 6.4.1.2 Filling table for finishing off remaining field areas..............167 UF 01 DB 238. 07.04...
Page 9 6.11.1 Removal of residual amounts ....................200 6.12 Cleaning..........................203 6.12.1 Cleaning the sprayer with a filled tank................. 204 6.12.2 Storing over winter or prolonged standstill ................205 6.12.3 Cleaning the suction filter ....................207 UF 01 DB 238. 07.04...
Page 10 Spray rate table for 5- and 8-hole nozzles (permissible pressure range 1-2 bar) ....222 Spray rate table for drag hose equipment (permissible pressure range 1-4 bar)....224 Conversion table for spraying liquid fertiliser Ammonium Nitrate / Urea suspension (AUS) ..226 UF 01 DB 238. 07.04...
Page 11: User Advice
Enumerations without indispensable sequence are described as a list with enumeration items. Example: • Item 1 • Item 2 Position figures in illustrations Figures in round brackets refer to position figures in illustrations. Ex- ample: Component (1) UF 01 DB 238. 07.04...
Page 12: Obligations And Liability
• the machine itself, • other tangible assets. Only use the machine • for the purpose it has been designed for. • in a perfect safety engineering condition. Immediately remedy all failures affecting the safety. UF 01 DB 238. 07.04...
Page 13 Not adhering to these hints may cause trouble on the machine or the environment. Important! Hint for use and particularly useful information. These hints will help you to optimally make use of the functions on your machine. Hint! UF 01 DB 238. 07.04...
Page 14: Designated Use Of The Machine
Designated equipment of the filed sprayer The designated equipment of the field sprayer results from the combi- nation of • basic implement, • pump equipment, • sprayer booms, • spray line and • special options. UF 01 DB 238. 07.04...
Page 15: Attention When Using Specific Crop Protection Agents
Only operate the machine with all safety devices and guards fitted and properly functioning. Regularly check all safety devices and guards. Defective safety devices Defective or missing safety device and guards will cause dangerous situations. UF 01 DB 238. 07.04...
Page 16: Training Of The Staff
Observe the incidence of mechanic, hydraulic, pneumatic, and elec- tric/electronic residual power on the machine. Undertake appropriate measures when instructing the operating staff. Detailed hints are again given in the relevant chapters of this instruction manual. UF 01 DB 238. 07.04...
Page 17: Danger Points In Particular
Prohibited on principle is boring on the frame or the chassis. reboring existing holes on the frame or the chassis. Important! welding on bearing parts. UF 01 DB 238. 07.04...
Page 18: Spare Parts And Wearing Parts And Auxiliary Parts
• when cleaning with solvent agents. 2.15 Workplace of the operator The machine may only be operated by one single person from the seat in the tractor cab. UF 01 DB 238. 07.04...
Page 19: Safety Symbols And Other Identifications On The Machine
MD 084 Danger of injury within the swivel area of the sprayer boom! Never stay within the operating area of the fold- ing/unfolding sprayer booms! Advise people to leave the danger area! UF 01 DB 238. 07.04...
Page 20 MD 103 Water not for drinking! The materials of the wash down tank are not food grade! 916864 For clear water only! Never fill plant protective agent into the tank. UF 01 DB 238. 07.04...
Page 21 Agitation intensity for agitator on the step tap Explanation for the following identifications you will find in chapter "Explanations for control ele- ments for spraying operation", from page 168. 927096 VARIO-control-suction side 927097 VARIO-control-pressure side UF 01 DB 238. 07.04...
Page 22: Safety Conscious Operation
Reversing tap spraying operation / Spray agent tank quick emptying 927337 Reversing tap Circuit line / Canister rinsing 927338 Reversing tap Spraying operation / Flushing 927352 Reversing tap Suck off induction bowl / Suction joint for spray agent tank UF 01 DB 238. 07.04...
Page 23: Danger When Not Adhering To The Safety Advice
Especially VSG 1.1 and VSG 3.1. Adhere to the safety advice on the decals on the machine. When travelling on public roads observe the traffic regulations in force in your country. UF 01 DB 238. 07.04...
Page 24: Means For Traffic Safety
Hydraulic folding frames should only be actuated if no persons are staying in the slewing area! • On all hydraulically actuated pivoting parts exists danger of injury by bruising and trapping! • Before leaving the tractor lower the machine to the ground. Ac- UF 01 DB 238. 07.04...
Page 25 Before starting to travel on public roads check function of brakes! • Before travelling down hill put tractor in lower gear! • Stop tractor immediately if any distortion in the function of the brakes is noticed. Repair faults without delay! UF 01 DB 238. 07.04...
Page 26: Mounted Implements
Ensure that the mounted implement is safely parked! • As a matter of principle always remove ignition key before con- ducting any repair, maintenance and cleaning operation! • Keep all guards fitted and always in serviceable condition! UF 01 DB 238. 07.04...
Page 27 After removal of PTO shaft apply guard cap onto PTO stub. • Immediately repair any damage before operation to avoid con- sequential problems! • When using wide angle PTO shaft always attach the wide angle joint on to the pivot point. UF 01 DB 238. 07.04...
Page 28: Hydraulic System
- When disconnecting vice versa. • Always provide plus pole with supplied cover. At accidental earth contact there is danger of explosion. • Avoid sparks and open fire near the battery. UF 01 DB 238. 07.04...
Page 29: Maintenance, Repair- And Care-Work
Do not spray any materials which tend to glue or to solidify. For safe guarding men, animal and environment, crop sprayers must never be filled from open sources! From the public water net work crop sprayers may only be filled in free fall. UF 01 DB 238. 07.04...
Page 30 General safety advice UF 01 DB 238. 07.04...
Page 31: Product Description
(6) Filling opening hand washing tank with (16) Straps for the safe climbing screw lid (7) Drain tap for hand washing tank (8) Tank level indicator (9) Top link-connection with mounting pin cat. II (UF 1501) or cat. III (UF 1801) UF 01 DB 238. 07.04...
Page 32 [l/ha] (8) Return flow meter for the determination of the spray cocktail which is redelivered to the spray cocktail tank (9) Motor valves for switching on and off the boom part width sections (Valve chest) UF 01 DB 238. 07.04...
Page 33 (2) Hydraulic couplings (double acting) for folding or unfolding the sprayer boom (3) Power cable for the traffic lights (4) Idle coupling for hydraulic hoses and power supply cable (5) Retainer for implement plug of the implement computer connect- ing cable UF 01 DB 238. 07.04...
Page 34 (12) Outlet opening for spray cocktail tank quick emptying (13) Guard plate against unintended opening of the outlet opening (12) The components suction filter, piston diaphragm pump, spray pres- sure-control and self cleaning pressure filter with step tap set up the suction device. UF 01 DB 238. 07.04...
Page 35 (31) Hand washing tank (14) VARIO-control-pressure side (32) Drain tap for hand washing tank (15) Induction bowl (16) Reversing tap Circuit line / Canister flushing (17) Circular pipe line (18) Canister flushing (19) Internal tank wash UF 01 DB 238. 07.04...
Page 36 For preparing the spray cocktail fill the required agent quantity for one spray cocktail tank filling into the induction bowl (18) and suck it into the spray cocktail tank (5). The clean water in the clean water tank (19) is used for cleaning the spraying system. UF 01 DB 238. 07.04...
Page 37: Danger Zones
The following illustrations show the arrangement of the safety sym- bols. 916864 MD 085 916864 MD 095 MD 089 MD 082 MD 078 MD 103 MD 082 MD 089 MD 090 913071 Fig. 7 Fig. 8 UF 01 DB 238. 07.04...
Page 38 Permissible system pressure bar • Year of construction • Factory • Power kW • Basic weight kg • Allowable total weight kg • Axle load rear kg • Axle load front, support load. kg Fig. 11 UF 01 DB 238. 07.04...
Page 39: Conformity
Product description Conformity Guide lines- / Standard terms • The mounted fields sprayer UF Machine guide line 98/37/EG • ..01 fulfils the: EMV-guide line 89/336/EWG • EN 907 • EN 12761-1 • EN 12761-2 UF 01 DB 238. 07.04...
Page 40: Technical Data
Pressure filter 50 (80) Mesh Agitation can be set in 6 steps Spray rate control Speed related via job computer measured from lower link arms-connection ** Percent figure relates to the angle in the mentioned line UF 01 DB 238. 07.04...
Page 41: Q-Plus-Sprayer Booms, Hydraulically Foldable
1 single acting control valve for the boom height adjustment • 1 double acting control valve for folding booms in or out • Q-plus and Super-S-boom with Required: • Profi-Folding 1 single acting control valve • 1 pressure-free return socket UF 01 DB 238. 07.04...
Page 42: Centre Of Gravity Distance
The tractor operator seat related emission value is 74 dB (A), meas- ured when operating with closed tractor cab at the ear of the tractor operator. Measuring implement: OPTAC SLM 5. The height of the noise level mainly depends on the tractor used. UF 01 DB 238. 07.04...
Page 43: Assembly And Function
The agitation intensity is adjusted in 6 steps "0, 1, 2, 3, 4, 5". In position "0" agitation is switched off. The highest intensity agitation is achieved in position "5". For spraying operation select agita- tion step "2". Fig. 13 UF 01 DB 238. 07.04...
Page 44: Pump Equipment
BP 235 BP 280 at 2 bar Pump capacity at 540 R.P.M. [l/min] at 20 bar Power requirement [kW] Kind of pump 6-cylinder piston diaphragm pump Pulsing damping Oil-damping Residual amount Total weight Pump equipment [kg] UF 01 DB 238. 07.04...
Page 45: Filter Equipment
• the water when filling the spray cocktail tank via the suction hose. • the water during rinsing procedure. Filter surface: 660 mm² Fig. 16 Mesh width: 0.60 mm UF 01 DB 238. 07.04...
Page 46: Self Cleaning Pressure Filter
216 mm² Mesh width: 0.20 mm Order No.: ZF 151 • Pressure filter insert with 100 mesh/inch for nozzle size '015' and smaller Filter surface: 216 mm² Mesh width: 0.15 mm Order No.: ZF 152 UF 01 DB 238. 07.04...
Page 47: Nozzle Filter Up To
5.07 mm² Mesh width: 0.15 mm Order No.: ZF 169 4.4.5 Bottom sieve in the induction bowl The bottom sieve (Fig. 19/1) in the induction bowl protects from sucking lumps and foreign particles. Fig. 19 UF 01 DB 238. 07.04...
Page 48: Urea Filter
(flushing) the entire field sprayer in the field. • cleaning the suction device and the spray lines with filled spray cocktail tank. Fig. 21/... (2) Screw lid with venting valve for the filling opening. Fig. 21 UF 01 DB 238. 07.04...
Page 49: Induction Bowl With Injector And Canister Flushing
(Fig. 23/4) is Hint! pressed downwards by the Fig. 23 canister. the closed folding lid (Fig. 23/2) presses the canister flushing nozzle downwards. Close the folding lid (Fig. 23/6), be- fore rinsing the induction bowl. Warning! UF 01 DB 238. 07.04...
Page 50: Hand Washing Tank
Only fill clear water in the hand washing tank. Important! Never ever drink the water in the hand washing tank! The materials of the hand washing tank are not food grade materials. Warning! Fig. 24 UF 01 DB 238. 07.04...
Page 51: Ladder
(3) and secures the climbing in the relevant end positions. (3) Holes for securing the climbing up in the relevant end positions. (4) Transport locking for the ladder being pushed in. UF 01 DB 238. 07.04...
Page 52: Operator Terminal
Menu operation During spraying operation the menu operation shows all neces- sary data. During the spraying operation the field sprayer is con- trolled from the menu operation. Please refer to chapter "Menu operation", page 85. UF 01 DB 238. 07.04...
Page 53: Hierarchy Of
• Enter number of flow meters • Enter pressure control constant • Off centre nozzles on/off • Foam marker on/off • Comfort package on/off • Multiple nozzle access on/off • Distance Control on/off UF 01 DB 238. 07.04...
Page 54: Description Of Operator Terminal
(6). (6) Right hand row of functional keys. (7) Left hand row of functional keys. (8) Symbol pageing. When the symbol pageing appears in the dis- play you may recall additional menu pages. UF 01 DB 238. 07.04...
Page 55: Keys On The Implement Front Side
(e.g. by 10%). • Cursor downwards. Fig. 31 (5) • Entering of selected figures and let- ters. • Confirmation of critical alarm. • Reset spray rates to 100 % in the menu operation. UF 01 DB 238. 07.04...
Page 56: Keys On Implement Rear Side
→ When the implement computer is connected the start menu appears (Fig. 34) with the terminal version (in this case terminal ver- sion: 2.22). After approx. 2 seconds the automatically jumps into the main menu. Fig. 34 UF 01 DB 238. 07.04...
Page 57: Inputs On
Example: Functional field Description: Lift sprayer boom. Action: 1. Press the relevant functional key (Fig. 36/1) Fig. 36 for the functional field , to lift the sprayer booms. UF 01 DB 238. 07.04...
Page 58: Entering Of Text And Figures
4.9.4.2 Selection of options 1. Position the selection arrow (Fig. 38/1) with the aid of the keys 2. Press key , to take over the chosen option into the Fig. 38 UF 01 DB 238. 07.04...
Page 59: Switching On/Off Of Functions (Toggle Function)
Via the "Setup" recall the menu setup (please refer to chapter "Menu setup", page 78). Recall the functional field "Aid" via the symbol . In the aid window you may choose between • aid for operation and • aid for fault messages. UF 01 DB 238. 07.04...
Page 60: Menu Order
7. Recall the functional field "delete daily data" and you delete the daily data for • the worked daily area (ha/day) • the sprayed daily amount (amount/day) of the spray cocktail • the daily spraying period (hours/day) UF 01 DB 238. 07.04...
Page 61: Menu Implement Data
Please refer to chapter "Explanations for function "selection of indi- vidual boom sections", page 75. Fig. 43 → In the display appears either the word "on" (function switched on) or "off" (function switched off). UF 01 DB 238. 07.04...
Page 62 → When during the spraying operation the permissible spraying pressures are ex- ceeded or undercut an alarm signal sounds. UF 01 DB 238. 07.04...
Page 63: Calibration Of Tilt Adjustment
5. Move to the left hand stop. For this actuate the functional field until the left hand spacer slightly touches the ground. 6. Determine the left hand stop. For this actu- ate functional field → The left hand Stop is determined. UF 01 DB 238. 07.04...
Page 64: Impulses Per Litre
Take down the indicated value "Impulses" when you drive the field sprayer away from its position for the determina- tion of the sprayed amount of water. UF 01 DB 238. 07.04...
Page 65: Determine The Impulses Per Litre - Flow Meter
"Enter the impulses for flow meter 1". 2. Enter the calibration value "Impulses per litre". Please refer to chapter "Entering of text and figures", page 59. 3. Recall the functional field Fig. 48 UF 01 DB 238. 07.04...
Page 66: Align Return Flow Meter With Flow Meter
5. Press key and the alignment of the return flow meter is finished. → The automatically cal- culates the calibration value "Impulses DFM 2", shows the calibration value and stores the calibration value. Fig. 51 UF 01 DB 238. 07.04...
Page 67: Manually Enter Impulses Per Litre - Return Flow Meter
Please refer to chapter "Entering of text and figures", page 59. 3. Actuate the functional field 4. Enter the alarm limit for the rev. speed Fig. 53 monitoring. Please refer to chapter "Store alarm limit for PTO shaft rev. speed", page UF 01 DB 238. 07.04...
Page 68: Enter The Impulses Per Pto Shaft Rev
• the rev. speed monitoring is not wanted. Please refer to chapter "Entering of text and figures", page 59. Fig. 56 5. Actuate the functional field Via the functional field you can change the tractor name for the selected tractor. Hint! UF 01 DB 238. 07.04...
Page 69: Storage Of The Impulses Per Pto Shaft Rev. For Different Tractors
2 Imp./rev.. Please refer to chapter "Entering of text and fig- ures", page 59. 5. Actuate the functional field Fig. 58 Via the functional field you can change the tractor name for the selected tractor. Hint! UF 01 DB 238. 07.04...
Page 70: Storage Of The Alarm Limit For The Nominal Pto Shaft Rev. Speed
3. Actuate the functional field 4. Repeat the steps 1 to 3 for the functional field , e.g. - 25% (min. permissible PTO shaft rev. speed: 540 R.P.M. - 25% = 405 R.P.M.). Fig. 59 UF 01 DB 238. 07.04...
Page 71: Impulses Per 100M
When the spraying operation is carried out with switched on all wheel drive, switch on for the calibration value determi- nation also the all wheel drive. UF 01 DB 238. 07.04...
Page 72: Manual Entering Of Impulses Per 100M
6. Press key and the calibration proce- dure is finished. → The takes over the number of the determined impulses and automatically calculates the calibration value "Impulses per 100m" (in this case 13005 Imp/100m). Fig. 62 UF 01 DB 238. 07.04...
Page 73: Storage Of Impulses Per 100M For Different Tractors
→ The boom sections identified with "off" are permanently switched off during the spray- ing operation. Fig. 64 If you intend to operate with this boom section again, you have to switch on the permanently switched off boom section again! Hint! UF 01 DB 238. 07.04...
Page 74: Explanations For The Function "Selection Of Individual Boom Sections
, e.g. for spraying weed windows. You can switch on or off any desired boom section via the key when you move the horizontal bar (Fig. 65/1) accordingly via the keys Fig. 65 UF 01 DB 238. 07.04...
Page 75: Refill Spray Cocktail Tank With Water
(in this case 1352 li- tres). → With this actual filling level the calculates the remain- ing distance with can be sprayed which the new tank filling. UF 01 DB 238. 07.04...
Page 76 → With this actual filling level the calculates the remain- ing distance with can be sprayed with the new tank filling. UF 01 DB 238. 07.04...
Page 77: Menu Setup
Recall via the functional field the sub- menu implement basic data. Please refer to chapter "Entering machine basic data", page 80. • Recall via the functional field the Ter- minal-Setup. Please refer to chapter "Ter- minal-Setup", page 84. UF 01 DB 238. 07.04...
Page 78: Entering Simulated Speed (In Case Of Defect Distance Sensor)
→ The inverted speed symbol appears in the operational menu. Maintain this entered speed (e.g. 8.0 Fig. 70 k.p.h) accurately for the spraying operation, because the spray rate control is always related to this Important! entered speed. UF 01 DB 238. 07.04...
Page 79: Entering Machine Basic Data
8. Via the functional field select the number of existing flow meters. → In the display either the figure "1" (1 flow meter) or the figure "2" (1 flow meter and 1 return flow meter) appears. UF 01 DB 238. 07.04...
Page 80 13. Via the functional field the "Multiple nozzle access" is switched on and off. 14. Via the functional field the special optional equipment "Distance Control" is switched on and off. Fig. 74 UF 01 DB 238. 07.04...
Page 81: Selection Of Machine Type
"Selection of options", page 59. 2. Press key → At the side of the selected boom folding a tick appears (Fig. 76/1). 3. Actuate the functional field , to take the selected boom folding over into the Fig. 76 UF 01 DB 238. 07.04...
Page 82: Configuration Of The Tank Filling Level Indicator
4.9.8.2.5 Enter nozzles per boom part section The numbering of the boom sec- tions for the spray line is carried out from outer left hand side to outer right hand side. See Fig. 79. Hint! Fig. 79 UF 01 DB 238. 07.04...
Page 83: Terminal-Setup
• deletion of the stored data via the functional Fig. 82 field . Please refer to chapter "Menu setup", page 79. • the language of the operator terminal via the functional field UF 01 DB 238. 07.04...
Page 84: Menu Operation
(black spraying cones) • switched off (white spraying cones) If during spraying operation you change the spray rates via the keys this symbol informs you about the selected deviation from the required spray rate. UF 01 DB 238. 07.04...
Page 85: Explanation For The Individual Functional Fields For The Different Sprayer Boom Types
The manual operation is not suitable for the spraying operation but only for maintenance and cleaning work. The function automatic or manual operation is set via the functional field Fig. 85 Fig. 86 UF 01 DB 238. 07.04...
Page 86: Sprayer Booms With Electric Boom Tilting
Spray cocktail tank refilling quantity. • Mirroring the tilt adjustment at the headlands (slope mirroring).Please refer to chapter "Mirroring tilt adjustment (slope mir- roring)", Q-plus-boom - page 115 or Super- S-booms - page 127. Fig. 88 UF 01 DB 238. 07.04...
Page 87: Sprayer Booms With Boom Folding Profi I
Lift sprayer boom. • Mirroring the tilt adjustment at the headlands (slope mirroring). Please refer to chapter "Mirroring tilt adjustment (slope mir- roring)", Q-plus-boom - page 115 or Super- S-boom - page 127. Fig. 90 UF 01 DB 238. 07.04...
Page 88 Fold out left hand boom side. • Fold out right hand boom side. • Fold in left hand boom side. • Fold in right hand boom side. • Locking and unlocking the boom swing compensation. Fig. 92 UF 01 DB 238. 07.04...
Page 89: Sprayer Booms With Boom Folding Profi Ii
Pressed shift key • Lower sprayer boom. • Lift sprayer boom. • Mirroring the tilt adjustment at the headlands (slope mirroring). Please refer to chapter "Mirroring tilt adjustment (slope mir- roring)", page 127. Fig. 94 UF 01 DB 238. 07.04...
Page 90 Fold out left hand boom side. • Fold out right hand boom side. • Fold in left hand boom side. • Fold in right hand boom side. • Locking and unlocking the boom swing compensation. Fig. 96 UF 01 DB 238. 07.04...
Page 91 Angle up both boom sides. • Lower the sprayer booms with the aid of the height adjustment. • Lift the sprayer booms via the height adjustment. Fig. 97 • Locking and unlocking the boom swing compensation. UF 01 DB 238. 07.04...
Page 92: Sprayer Booms With Boom Folding Profi Iii
Pressed shift key • Lower sprayer boom. • Lift sprayer boom. • Mirroring the tilt adjustment at the headlands (slope mirroring). Please refer to chapter "Mirroring tilt adjustment (slope mir- roring)", page 127. Fig. 99 UF 01 DB 238. 07.04...
Page 93 Pressed shift key • Fold in both boom sides. • Fold out both boom sides. • Angle down both boom sides. • Angle up both boom sides. • Lower sprayer boom. • Lift sprayer boom. Fig. 101 UF 01 DB 238. 07.04...
Page 94: Sprayer Booms
Carry out all settings on the sprayer booms with great care. An even lateral distribution will only be achieved with the swing compensation unlocked and the boom side sections symmetrically folded out. Hint! UF 01 DB 238. 07.04...
Page 95: Q-Plus-Boom Up To 15 M Working Width, Fully Hydraulically Folded (Incl. Boom Swing Compensation And Hydraulic Height Adjustment)
(Fig. 103/2) and after clearing any obstacle the booms will automatically return to the operating position. Fig. 103 UF 01 DB 238. 07.04...
Page 96 1 dual acting control valve for folding booms in or out. Shut the block tap on the height adjustment before coupling or un- coupling the plug from the tractor hydraulic socket! Important! Fig. 104 UF 01 DB 238. 07.04...
Page 97: Unlocking And Locking The Transport Securing
3. Shut off the block valve for the hydraulic height adjustment. → In this way the height adjustment is locked and prevents an unintended unlocking of the transport securing device (Fig. 106/1). Fig. 106 shows the locked transport se- curing Fig. 106 UF 01 DB 238. 07.04...
Page 98: Folding The Sprayer Booms In Or Out
4. Setting the sprayer boom height can then be done via the height adjustment ram. 5. Shut off the block valve for the hydraulic height adjustment. → Now the height adjustment is locked and the set sprayer boom height can be accurately maintained. UF 01 DB 238. 07.04...
Page 99 Please refer to chapter "Unlocking and locking the swing compen- sation", page 101. 5. Lock the transport securing. For this please refer to chapter "Locking the transport securing", page 98. UF 01 DB 238. 07.04...
Page 100: Unlocking And Locking The Swing Compensation
For better demonstration the guard of the swing compensation has been removed. Fig. 107 When the swing compensation is unlocked the display of shows the open lock symbol (Fig. 108/1). Fig. 108 UF 01 DB 238. 07.04...
Page 101 The swing compensation is locked (Fig. 109/1), when the dis- play of shows the closed lock symbol (Fig. Hint! 110/1). Fig. 109 When the swing compensation is unlocked the display of shows the closed lock symbol (Fig. 110/1). Fig. 110 UF 01 DB 238. 07.04...
Page 102: Operation With One Side Folded Out Sprayer Boom
5. During spraying procedure clearly reduce the forward speed. 6. Unlock the automatic transport securing device again before you unfold the left hand side boom again. Please refer to chapter "Unlocking the transport securing", page 98. UF 01 DB 238. 07.04...
Page 103 Please refer to chapter "Unlocking the transport securing", page 98. Before you entirely fold in the two boom sides into a package unfold again the one side folded right hand boom. Important! UF 01 DB 238. 07.04...
Page 104: Setting The Hydraulic Throttle Valves
(the throttle valve is located on the left hand hydraulic ram of the height adjustment). Fig. 111 For correcting the actuating speed for boom folding, always alter all three hydraulic throttle valves (Fig. 111/1 and Fig. 111/3) equally. Important! Fig. 112 UF 01 DB 238. 07.04...
Page 105: Settings On The Folded Out Boom
1. Slacken the bolts (Fig. 113/2) on the bracket (Fig. 113/3). The alignment is achieved by adjusting the plastic claw (Fig. 113/4) via the slotted holes of the bracket. 2. Align the boom section. 3. Re-tighten bolts (Fig. 113/2). Fig. 113 Fig. 114 UF 01 DB 238. 07.04...
Page 106: Q-Plus-Boom Up To 15 M Working Width With Profi-Folding (Special Option)
(5) Swivel arm. (6) Self-levelling tensioning springs for parallel boom alignment. (7) Shock absorber. (8) Automatic boom transport securing; locks the folded booms automatically when the boom is lowered down onto the stops. Fig. 115 UF 01 DB 238. 07.04...
Page 107 (Fig. 116/2) and after clearing any obstacle the booms will automatically return to the operating position. Fig. 116 UF 01 DB 238. 07.04...
Page 108: Setting The System Setting Screw On The Hydraulic Valve Block
• Closed-Centre-Hydraulic System (con- stant pressure system, pressure con- trolled setting pump). • Load-Sensing-Hydraulic System (pres- sure- and electrically powered con- trolled setting pump) with direct Load- Sensing pump connection. Fig. 118 UF 01 DB 238. 07.04...
Page 109: Unlocking And Locking The Transport Securing
30 cm). → The transport securing device locks the sprayer boom in the transport position and prevents an unintended unfolding of the folded boom package. Fig. 120 shows the locked transport securing Fig. 120 UF 01 DB 238. 07.04...
Page 110: Unlocking And Locking The Swing Compensation
→ In the Menu operation the opened lock symbol appears (Fig. 121/1). The folded out sprayer boom can freely swing against the boom carrier. Fig. 121 Fig. 122 illustrates the swing compensation when unlocked. Fig. 122 UF 01 DB 238. 07.04...
Page 111 → In the Menu operation the closed lock sym- bol appears (Fig. 123/1). When the swing compensation is locked the sprayer booms cannot freely swing against the boom car- rier. Fig. 123 Fig. 124 illustrates the swing compensation when locked. Fig. 124 UF 01 DB 238. 07.04...
Page 112: Folding The Sprayer Booms In Or Out
4. Actuate the functional field until the individual segments of both boom sides have been folded out completely. 5. Lock the transport securing. Please refer to chapter "Unlocking and locking the transport securing", page 110. UF 01 DB 238. 07.04...
Page 113: Set The Boom Height Above The Ground
(tilt calibration). Please refer to chapter "Calibration of tilt adjustment", page 64. Important! Calibrate the tilt adjustment at the first operation. in case of deviations of the horizontal sprayer boom align- ment shown in the display and the actual sprayer boom alignment. UF 01 DB 238. 07.04...
Page 114: Align The Sprayer Booms Via The Tilt Adjustment
→ In the Menu operation the symbol tilt ad- justment (Fig. 128/1) shows the mirrored sprayer boom tilting. Now the right hand side sprayer boom is lifted. Fig. 128 UF 01 DB 238. 07.04...
Page 115: Operation With One Side Folded Out Sprayer Boom
1 m. 6. Switch off the boom sections of the boom side folded in. 7. During spraying operation drive with clearly reduced speed. UF 01 DB 238. 07.04...
Page 116: Setting The Hydraulic Throttle Valves
(5) Hydraulic connections - tilt adjustment (the throttle valves are located on the hydraulic ram of the tilt adjustment). (6) Throttle valve - folding in the left hand boom. (7) Throttle valve - folding out the left hand boom. Fig. 129 UF 01 DB 238. 07.04...
Page 117: Super-S-Booms 15 To 28 M Working Width With Profi-Folding (0, I, Ii And Iii)
(4) Locating sockets. (5) Unlock- and lockable swing compensation. The swing compensation is maintenance free and takes care of a steady boom ride. (6) Spacer. Fig. 130 UF 01 DB 238. 07.04...
Page 118 (Fig. 131/2) and after clearing any obstacle the booms will automatically return to the operating position. Fig. 131 UF 01 DB 238. 07.04...
Page 119: Setting The System Setting Screw On The Hydraulic Valve Block
• Closed-Centre-Hydraulic System (con- stant pressure system, pressure con- Fig. 133 trolled setting pump). • Load-Sensing-Hydraulic System (pressure- and electrically powered controlled setting pump) with direct Load-Sensing pump connection. UF 01 DB 238. 07.04...
Page 120: Unlocking And Locking The Transport Securing
Fig. 135 shows the locked sprayer booms Fig. 135 Align the sprayer booms via the tilt adjustment if the latches (Fig. 135/1) do not retain the location pockets (Fig. 135/2). Hint! UF 01 DB 238. 07.04...
Page 121: Unlocking And Locking The Swing Compensation
Fig. 136 Locking the swing compensation 1. Actuate the functional field and the swing compensation locks. → In the operational menu appears the closed lock symbol (Fig. 137/1) when the swing compensation is locked. Fig. 137 UF 01 DB 238. 07.04...
Page 122: Folding The Sprayer Booms In Or Out
→ The sprayer booms are in operational position. Profi-folding "0, I, II, III" 3. Actuate the functional field → The swing compensation unlocks. 4. Set the spraying height according to the spray rate chart – by actuating the functional fields UF 01 DB 238. 07.04...
Page 123 4. Actuate the functional field until the transport securing locks the sprayer booms in the transport position. → The latches retain the location pockets and the transport secur- ing locks the sprayer booms in the transport position. UF 01 DB 238. 07.04...
Page 124: Set The Boom Height Above The Ground
4.10.3.5 Set the boom height above the ground 1. Actuate the functional field until the hydraulic height adjustment (Fig. 138/1) of the sprayer boom is lifted to the desired spraying height or until it is lowered. Fig. 138 UF 01 DB 238. 07.04...
Page 125: Hydraulic Boom Tilting
→ In the operational menu the symbol tilt ad- justment (Fig. 140/1) shows the selected sprayer boom tilting. In this case the left hand side sprayer boom is lifted. Fig. 140 UF 01 DB 238. 07.04...
Page 126 → In the operational menu the symbol tilt ad- justment (Fig. 142/1) shows the mirrored sprayer boom tilting. Now the right hand side sprayer boom is lifted. Fig. 142 UF 01 DB 238. 07.04...
Page 127: Operation With One Side Folded Out Sprayer Boom (Only Profi-Folding I And Ii Up To 24 M)
5. Adjust the spraying height so that the distance between ground surface and the sprayer boom is at least 1 m. 5. Switch off the boom sections of the boom side folded in. 6. During spraying operation drive with clearly reduced speed. UF 01 DB 238. 07.04...
Page 128: One-Sided, Individual Angling Of The Booms (Only Profi-Folding Ii And Iii)
The stickers (Fig. 143/1) on the relevant hydrau- lic ram (Fig. 143/2) of the booms serve as a guide when aligning the booms in the horizontal position. Fig. 143/... (1) Sticker right hand side boom. Fig. 143 UF 01 DB 238. 07.04...
Page 129: Setting The Hydraulic Throttle Valves
(4) Throttle valve - folding out right and left hand boom. (5) Throttle valve - folding in right and left hand boom. Fig. 144 UF 01 DB 238. 07.04...
Page 130 (8) Throttle valve - folding in the left hand boom. (9) Throttle valve - folding out the left hand boom. (10) Throttle valve - angling down the left hand boom. (11) Throttle valve - angling up the right hand boom. Fig. 146 UF 01 DB 238. 07.04...
Page 131 (6) Throttle valve - folding in right and left hand boom. (7) Throttle valve - folding out right and left hand boom. (8) Throttle valve - angling down the left hand boom. (9) Throttle valve - angling up the right hand boom. Fig. 147 UF 01 DB 238. 07.04...
Page 132: Spray Lines
Spray lines Q-plus-Sprayer booms with single and multiple-nozzles Working width 12.5 Number of boom part section feed controls Number of nozzles per boom section 5-4-6-4-5 5-5-5-5-5 6-6-6-6-6 Residual amount • dilutable • non dilutable • total 10.5 Weight * [kg] UF 01 DB 238. 07.04...
Page 133 Assembly and function Spray lines Super-S-Sprayer booms with single or multiple-nozzles UF 01 DB 238. 07.04...
Page 134: Single Nozzles
The triple nozzle body is switched off in the in- termediate positions. This allows a reduction of the sprayer boom working width. Rinse the spray lines with rinsing water, before revolving the triple nozzle body to another nozzle type. Important! Fig. 150 UF 01 DB 238. 07.04...
Page 135 (7) Nozzle filter; as standard 50 mesh/inch. (8) Rubber sealing. (10) Bayonet connector. (11) Bayonet cap red. (12) Bayonet cap green. (13) Bayonet cap black. (14) Bayonet cap yellow. (15) O-ring. (16) O-ring. Fig. 151 UF 01 DB 238. 07.04...
Page 136: Special Options
Various 3-ray nozzles and their range of use 3-ray-yellow, 105 l AUS/ha, Order No.: 798 900 3-ray-red, 170 l AUS/ha, Order No.: 779 900 3-ray-blue, 240 l AUS/ha, Order No.: 780 900 3-ray-white, 355 l AUS/ha, Order No.: 781 900 UF 01 DB 238. 07.04...
Page 137: 5- And 8-Hole-Nozzles
AUS/ha, Order No.: 729 901 The metering discs can be combined with the nozzles as follows Nozzle type Metering discs No. 4916-39 4916-45 4916-55 4916-63 4916-72 4916-80 5-hole nozzle black 5-hole nozzle grey 8-hole nozzle UF 01 DB 238. 07.04...
Page 138: Drag Hose Kit, Cpl. (With Metering Washers No. 4916-39) For Late Top Dressing With Liquid Fertilise
AUS/ha, Order No.: 722 901 (standard) 4916-45 ø 1,2 395 l AUS/ha, Order No.: 723 901 4916-55 ø 1,4 590 l AUS/ha, Order No.: 724 901 Please refer to "Spray rate table for drag hose equipment", page 224. UF 01 DB 238. 07.04...
Page 139: Suction Port For Filling The Spray Cocktail Tank
6. VARIO-control-suction side in position "Spraying operation". 7. Disengage the PTO shaft. 8. Remove the suction hose from the suction joint. Fig. 155 UF 01 DB 238. 07.04...
Page 140: Spray Pistol With 0,9 M Long Spray Tube, Without Pressure Hose
• Position lights to the front, Order No.: 917 649 (only required for Q-boom) Consisting of: Parking warning plates according to DIN 11 030 with position lights r.h. and l.h. and connecting cable Fig. 156 UF 01 DB 238. 07.04...
Page 141: Foam Marker
10 - 15 m so that a clear control line can be noted. After some time the foam bubbles will dissolve without any residue. Fig. 157 Fig. 158/ ... (1) Container (2) Compressor (3) Fixing bracket (4) Slotted head bolt Fig. 158 UF 01 DB 238. 07.04...
Page 142: Exterior Wash Down Kit
Order No.: 928028 Exterior wash down kit for cleaning the field sprayer including hose reel (Fig. 161/1), 20 m pressure hose (Fig. 161/2) and spray pistol (Fig. 161/3). Operational pressure: 10 bar Water-output: 18 l/min Fig. 161 UF 01 DB 238. 07.04...
Page 143: Rolling Device
162/4) catches into the holes and secures the storing supports in their relevant locking positions. Warning! Box for protective clothing Box for protective clothing (Fig. 163/1), with each one compartment for clean and contaminated protective clothing. Fig. 163 UF 01 DB 238. 07.04...
Page 144: Permanent Working Width Reduction On The Super-S-Boom
Permanent working width reduction on the Super-S-boom • Reduction from 24 m to 18 m working width, Order-No.: 911814 • Reduction from 24 m to 12 m working width, Order-No.: 914380 Please also refer to chapter "Sprayer boom". UF 01 DB 238. 07.04...
Page 145: Distance-Control
1. Recall via the functional field the func- tion "Calibration of tilt adjustment". → The menu "calibration distance control" appears. Fig. 164 UF 01 DB 238. 07.04...
Page 146 Fig. 165 of approx. 40 cm towards the ground. 6. Let go the boom again. 7. Manually return the sprayer boom into the horizontal position. 8. Actuate the functional field in order to finish calibration. UF 01 DB 238. 07.04...
Page 147: Pressure-Circulation System (Dus)
When the DUS reversing tap is in position (Fig. 167/3), the pressure circulation system is switched off. When the DUS reversing tap is in position (Fig. 168/1), liquid can be drained off the field sprayer. Fig. 168 UF 01 DB 238. 07.04...
Page 148 Special options Overview – Pressure circulation system (DUS) Fig. 169 (1) Pressure-circulation system DUS (2) DUS-Reversing tap (3) DUS-Pressure-relief valve (4) DUS-Non-return valve UF 01 DB 238. 07.04...
Page 149: Putting Into Operation
If necessary drive with partly filled spray agent tank. Lock the actuation lever of the three point hydraulic against unintended lowering when travelling on public roads with lifted machine. UF 01 DB 238. 07.04...
Page 150: First Operation
Spacing between centre lower link ball and point of gravity rear mounted implement (point of gravity spacing) please see tractor Instruction manual / registration papers Please refer to "Point of gravity spacings", page 43 Measure UF 01 DB 238. 07.04...
Page 151: Calculation Of The Minimum Ballast Front G
(chapter 6.1.1.7). 6.1.1.6 Tyre carrying capacity Enter double the value (two tyres) of the tyre carrying capacity (please refer e.g. to the documentation of the tyre manufacturer) into the table (chapter 6.1.1.7). UF 01 DB 238. 07.04...
Page 152: Table
(G H min Apply ballast to your tractor with a front or rear weight when the tractor axle load is exceeded on one axle. UF 01 DB 238. 07.04...
Page 153: Pto-Shaft
Allow a safety spacing of at least 10 mm. 4. To match the universal joint shaft halves hold them in shortest operational position next to one another and mark them. UF 01 DB 238. 07.04...
Page 154 PTO shaft is allowed in all normal operational posi- tions. 10. Operate always with all guards completely fitted: Universal joint shaft with complete guard tubes and cones as well as guards around the tractor. Fig. 170 UF 01 DB 238. 07.04...
Page 155: First Fitting Of
2. Shorten the battery connecting lead to the required length. 3. Remove the cable sheathing on the cable end by approx. 250 to 300 mm. 4. Strip the individual cable ends by 5 mm. Fig. 172 UF 01 DB 238. 07.04...
Page 156: Connect With Machine Computer
3. Insert the plug of the connection cable (Fig. 174/3) into the centre 9-pole Sub-D-bushing (Fig. 174/4) on The serial interface (Fig. 174/5) al- lows the connection with a GPS- Terminal. Hint! Fig. 174 UF 01 DB 238. 07.04...
Page 157: Fitting - Sensor "X" (Cardan Shaft / Wheel) For The Distance Or Forward Speed Determination
60 cm. 3. Calculate the number of the required mag- Fig. 175 nets as follows: Calculation: wheel circumference [cm] = number of magnets 60 cm Example: 256 cm 4,27 = min. 5 magnets 60 cm UF 01 DB 238. 07.04...
Page 158: Fitting To Four Wheel Tractors Or Mb-Trac
(Fig. 177/2) on the cardan shaft. 2. Fix the sensor (Fig. 177/3) by using a uni- versal carrier (Fig. 177/4) opposite the magnet on the vehicle frame. 25mm 5 - 10mm Fig. 177 UF 01 DB 238. 07.04...
Page 159: Enter Implement Data Into
", page 53. In the the implement data can be Hint! selected directly, entered manually via the entering functions or determined by a calibration procedure. Depending on the selected boom type, boom specific func- tions are available. UF 01 DB 238. 07.04...
Page 160: Hitching Up
Important! 7. Prevent the PTO guard from spinning by fixing the provided chains. Traffic lights 8. Connect the power cable of traffic lights on tractor and check function of the traffic lights before every use. UF 01 DB 238. 07.04...
Page 161 Important! 10. Connect the implement plug of the machine with 11. Switch on 12. Enter the order data into Before you start to operate the ma- chine enter the order data into Important! UF 01 DB 238. 07.04...
Page 162: Hitching Off And Parking The Tractor Mounted Sprayer
2. Pull out and arrest both parking supports (Fig. 179/2). Only park or move the sprayer with empty tank and extended parking supports! Danger of tipping over! Danger! 3. Lower the machine to the ground and un- couple the sprayer. Fig. 179 UF 01 DB 238. 07.04...
Page 163: Preparing Spraying Operation
(please refer to chapter "Cleaning", page 203). Rinse the nozzle pipe at every nozzle change. before fitting other nozzles. before revolving the triple nozzle head on to another nozzle. Please refer to chapter "Cleaning", page 203. UF 01 DB 238. 07.04...
Page 164: Preparing The Spray Mixture
4. Switch on the agitation. 5. Add the calculated quantity of the spray agent. 6. Fill in remaining water quantity. 7. Agitate the spray mixture according to the spray agent manufac- turer’s advice before spraying. UF 01 DB 238. 07.04...
Page 165: Calculating The Filling Or Refilling Quantities
20 litres? Calculation formula and reply to question 1: Water-refilling quantity [l] x Concentrate [%] Agent induction [l or kg] (1000 – 200) [l] x 0.15 [%] 1.2 [l or kg] UF 01 DB 238. 07.04...
Page 166: Filling Table For Finishing Off Remaining Field Areas
1. Determine the refilling quantity with the aid of the filling table. For this example, the refilling quantity is 15 l. 2. Deduct the residual amount in the spray line from the calculated refilling quantity. Necessary refilling quantity: 15 l – 5.2 l = 9.8 l UF 01 DB 238. 07.04...
Page 167: Explanation Of The Control Elements For The Spraying Operation
(4) Diluting with clean water (H O) from the clean water tank (5) Filling the spray cocktail tank with water via the suction hose Fig. 182 UF 01 DB 238. 07.04...
Page 168: Reversing Tap Spraying Operation / Spray Cocktail Tank Quick Emptying
(2) Spray cocktail tank quick emptying via the pump, e.g. into a tank lorry Fig. 183 6.5.4 Reversing tap Spraying operation / Flushing (1) Spraying operation (2) Flushing with clean water (H O) from the clean water tank Fig. 184 UF 01 DB 238. 07.04...
Page 169: Reversing Tap Circuit Line / Canister Flushing
Reversing tap Suck off induction bowl / Suction joint for spray agent tank (1) Spraying operation (2) Suck off induction bowl (3) Filling the spray cocktail tank with water via the suction hose Fig. 186 UF 01 DB 238. 07.04...
Page 170: Position Of The Control Elements For The Relevant Kinds Of Operation
Putting into operation 6.5.7 Position of the control elements for the relevant kinds of operation 6.5.7.1 Spraying operation Fig. 187 UF 01 DB 238. 07.04...
Page 171: Suck Off Induction Bowl
Putting into operation 6.5.7.2 Suck off induction bowl Fig. 188 UF 01 DB 238. 07.04...
Page 172: Dissolve Urea In The Induction Bowl Via The Circular Pipe Line And Suck Off
Putting into operation 6.5.7.3 Dissolve urea in the induction bowl via the circular pipe line and suck off Fig. 189 UF 01 DB 238. 07.04...
Page 173: Use The Canister Flushing Device To Pre-Clean The Canister With Spray Cocktail
Putting into operation 6.5.7.4 Use the canister flushing device to pre-clean the canister with spray cocktail Fig. 190 UF 01 DB 238. 07.04...
Page 174: Use The Canister Flushing To Clean The Induction Bowl With Rinse Water
Putting into operation 6.5.7.5 Use the canister flushing to clean the induction bowl with rinse water Fig. 191 UF 01 DB 238. 07.04...
Page 175: Dilute The Residual Amount In The Spray Cocktail Tank With Rinse Water
Putting into operation 6.5.7.6 Dilute the residual amount in the spray cocktail tank with rinse water Fig. 192 UF 01 DB 238. 07.04...
Page 176: Cleaning The Field Sprayer With A Filled Tank
Putting into operation 6.5.8 Cleaning the field sprayer with a filled tank Clean suction filter, pump, pressure governor and spray lines with rinse water Fig. 193 UF 01 DB 238. 07.04...
Page 177 Putting into operation Empty suction filter, pump and pressure governor Fig. 194 UF 01 DB 238. 07.04...
Page 178: Empty Suction Filter, Pump And Pressure Governor
Putting into operation 6.5.9 Empty suction filter, pump and pressure governor Fig. 195 6.5.10 Drain the residual amount off the spray cocktail tank Fig. 196 UF 01 DB 238. 07.04...
Page 179: Empty Spray Cocktail Tank Via The Pump, E.g. In A Tank Lorry
Putting into operation 6.5.11 Empty spray cocktail tank via the pump, e.g. in a tank lorry Fig. 197 UF 01 DB 238. 07.04...
Page 180: Filling The Spray Cocktail Tank Via Suction Hose On The Suction Joint Of The Vario-Control-Suction Side
Putting into operation 6.5.12 Filling the spray cocktail tank via suction hose on the suction joint of the VARIO-control-suction side Fig. 198 UF 01 DB 238. 07.04...
Page 181: Filling The Spray Cocktail Tank Via Suction Hose On The Suction Joint Of The Induction Bowl
Putting into operation 6.5.13 Filling the spray cocktail tank via suction hose on the suction joint of the in- duction bowl Fig. 199 UF 01 DB 238. 07.04...
Page 182: Internal Tank Wash With Clean Water
Putting into operation 6.5.14 Internal tank wash with clean water Fig. 200 UF 01 DB 238. 07.04...
Page 183: Outer Cleaning With Clean Water
Putting into operation 6.5.15 Outer cleaning with clean water Fig. 201 UF 01 DB 238. 07.04...
Page 184: Filling With Water
2. Fill the spray agent and clear water tank via the filling port from the water pipe in "free run out". 3. Observe the tank contents on the tank level indicator. 4. Close the filling ports with the aid of folding or screw on lid. UF 01 DB 238. 07.04...
Page 185: Inducting Spray Agents
Conduct the careful cleaning when clear water is available, e.g. before preparing the next spray cocktail tank-filling or when diluting the residual amount of the last spray cocktail tank-filling. UF 01 DB 238. 07.04...
Page 186: Inducting Liquid Agents
/ Filling port for spray cocktail tank (6) in position "Suck off induction bowl", until the contents has been entirely sucked off the induction bowl. Fig. 203 11. Fill in remaining quantity of water. UF 01 DB 238. 07.04...
Page 187: Inducting Powdered Agents And Urea
Fig. 204 tion bowl filling port for spray cocktail tank (6) in position "suck off induction bowl", until the contents of the induction bowl has been completely sucked off. 11. Fill in remaining quantity of water. UF 01 DB 238. 07.04...
Page 188: Pre-Clean The Canister With The Spray Cocktail
9. Reversing tap Spraying operation / Suck off induction bowl / Filling port for spray cocktail tank (6) in position "Suck off induction bowl", until the contents has been entirely sucked off the induction bowl. Fig. 205 UF 01 DB 238. 07.04...
Page 189: Clean Canister With Rinse Water
9. Reversing tap Spraying operation / Suck off induction bowl / Filling port for spray cocktail tank (6) in position "Suck off induction bowl", until the contents has been entirely sucked off the induction bowl. Fig. 206 UF 01 DB 238. 07.04...
Page 190: Spraying Operation
3 m/s (please refer to chapter "Measures for drifting reduction", page 195)! An even lateral distribution will only be achieved with the swing compensation unlocked. Discontinue the spraying operation at average wind speeds of above 5 m/sec. (leaves and thin branches are moving). UF 01 DB 238. 07.04...
Page 191 The spray cocktail tank is empty when the spray pressure suddenly clearly drops. Suction or pressure filter are blocked when the spray pres- sure drops at otherwise unchanged conditions. UF 01 DB 238. 07.04...
Page 192: Enter The Order Related Data Into The
50 litres at the latest. After having finished the spraying operation, at a filling level of approx. 50 litres, the reversing tap Spraying operation / Flushing in posi- tion "Flushing". switch off the agitation. UF 01 DB 238. 07.04...
Page 193 10. Engage the PTO shaft and drive the pump with a nominal speed (450 R.P.M). 11. Select the suitable tractor gear and start moving. 12. Switch on the sprayer boom via the UF 01 DB 238. 07.04...
Page 194: Fault Messages And Audible Alarm Signal
Fit nozzles with a high proportion of coarse droplets, such as so- called anti drift (AD)-nozzles or injector (ID)-nozzles (nozzles with a high percentage of coarse droplets). • Observe the distance requirements for the relevant crop protec- tion agents. UF 01 DB 238. 07.04...
Page 195: Calibrating The Filed Sprayer
6.9.1 Determine the actual spray rate [l/ha] The actual spray rate [l/ha] can be determined • by driving a measured distance. • stationary via the nozzle output of the individual spray nozzles (individual nozzle output). UF 01 DB 238. 07.04...
Page 196: Determination Of The Actual Spray Rate By Driving A Measured Distance
Length of the calibration distance [m] Example: Water consumption a: 80 l Working width b: 20 m Length of the calibration distance c: 100 m 80 [l] x 10 000 400 [l/ha] 20 [m] x 100 [m] UF 01 DB 238. 07.04...
Page 197: Stationary Determination Of The Actual Spray Rate Via The Individual Nozzle Output
1. Find in chapter "spray rate chart" the spray rate chart on page 220 . 2. In column l/min find the value 2,0. 3. Move in this line to the left. Read off the spray rates 300 l/ha in the point of intersection with column 8.0 k.p.h. UF 01 DB 238. 07.04...
Page 198: Calibrate The Distance Sensor
Calibrate the distance sensor Calibrate the distance sensor (impulses per 100 m) in case of deviations between the actual and the indicated travelled dis- tance. Please refer to chapter "Impulses per 100m", page 72. Important! Impulses per 100m UF 01 DB 238. 07.04...
Page 199: Surplus Amounts
3. Then spray the diluted residual amount also on to the un- treated leftover area. 4. Again dilute the residual amount in the spray cocktail tank with 80 litres rinsing water. 5. Again spray this diluted residual amount on to an untreated leftover area. UF 01 DB 238. 07.04...
Page 200 14. Switch off the agitation (7). when the resid- ual amount in the spray cocktail tank is only 50 litres. 15. Repeat the steps 3 to 14 for a second time. Fig. 208 UF 01 DB 238. 07.04...
Page 201 18. VARIO-control-suction side (Fig. 210/1) in position "Emptying the suction filter" and drain off the technical residual amount in the spray line, the valve chest, the suction and pressure hose and the pump into a suited collecting container. Fig. 210 UF 01 DB 238. 07.04...
Page 202: Cleaning
10. Drain off the technical residual amounts (please refer to chapter "Removal of resid- Fig. 211 ual amounts", page 200). 11. Clean the suction filter. Please refer to chapter "Cleaning the suction filter", page 207. UF 01 DB 238. 07.04...
Page 203: Cleaning The Sprayer With A Filled Tank
Please refer to page 202. 10. Clean the suction filter. Please refer to chapter "Cleaning the suction filter", page 207. 11. Open DUS-tap again. Fig. 212 UF 01 DB 238. 07.04...
Page 204: Storing Over Winter Or Prolonged Standstill
(Fig. 214/2) in position "Suction joint for spray cocktail tank". Fig. 214 8. Remove the cap (Fig. 215/1) from the check port of the VARIO-control-pressure side (Fig. 213/6) or (Fig. 215/2). Fig. 215 UF 01 DB 238. 07.04...
Page 205 When putting the piston dia- phragm pumps into operation at temperatures of below 0°C, drive pumps by hand first to Important! prevent any remains of ice from damaging the dia- phragms. Store the electronic options free from frost. UF 01 DB 238. 07.04...
Page 206: Cleaning The Suction Filter
8. Re-assemble the suction filter in reverse order. Observe the correct fitting of the O- rings (Fig. 218/4). Important! 9. VARIO-control-suction side in position "Spraying operation". Please refer to chapter "VARIO-control-suction side", page 171. 10. Check the suction filter for tightness. UF 01 DB 238. 07.04...
Page 207: Maintenance, Repair- And Care-Work
Flow and return flow meter 1. Calibrating the flow meter 2. Check return flow meter After hours of operation Pump 1. Conduct an oil change every 400 to 450 hours of opera- tion, at least, however, once a year UF 01 DB 238. 07.04...
Page 208: Pump - Maintenance And Remedy In Case Of Malfunction
5. Turn the drive shaft (Fig. 219/3) alternating to the right- and left hand side and slowly fill in new oil. The correct oil quantity has been filled in when the oil is visible on the markings (Fig. 219/1). UF 01 DB 238. 07.04...
Page 209: Cleaning
(please refer to page 211). Oil-spray agent mixture in the Pump diaphragm defect. 1. Exchange all 6 diaphragms oil filler or clearly noticeable oil (please refer to page 213). consumption UF 01 DB 238. 07.04...
Page 210: Check And Exchange Suction- And Pressure-Side Valves
10. Re-install suction (Fig. 220/3) and pressure channel (Fig. 220/4) to the pump housing and refit the tensioning clamp (Fig. 220/2). 11. Tighten the bolts (Fig. 220/1)) always diagonally with a torque of 11 Nm. UF 01 DB 238. 07.04...
Page 211: Checking And Exchanging The Piston Diaphragms
221/4). 4. Take off valve groups (Fig. 221/5). 5. Tighten bolts (Fig. 221/6). 6. Take off the cylinder head (Fig. 221/7). 7. Check the piston diaphragms (Fig. 221/8). 8. Exchange faulty piston diaphragms (Fig. 221/8). UF 01 DB 238. 07.04...
Page 212 11. Re-install suction (Fig. 222/10) and pressure channel (Fig. 222/11) to the pump housing and refit the tensioning clamp (Fig. 222/12). 12. Tighten the bolts (Fig. 222/13) always diagonally with a torque of 11 Nm. UF 01 DB 238. 07.04...
Page 213: Nozzles
Pay attention to the correct fitting directions of the spring ele- ments. The edges on the spring element housing (Fig. 223/10) are offset on the right and left hand side and should rise in direc- tion of the boom profile when fitting. Important! UF 01 DB 238. 07.04...
Page 214: Hints For Checking The Field Sprayer
(Fig. 225/2) off the check port. 2. Swivel the VARIO control pressure side into position "exterior cleaning with rinse water". 3. Slide the turned socket (Fig. 224/1) onto the check port. Fig. 225 UF 01 DB 238. 07.04...
Page 215 (Fig. 226/1). 2. Connect the pressure gauge connection (Fig. 224/5) with the aid of the turned socket with the part width section valve. 3. Bolt the checking pressure gauge into the inner thread 1/4 inch. UF 01 DB 238. 07.04...
Page 216: Spray Rate Calibration Chart
Nozzle size Permissible pressure range [bar] min. pres- max. sure pressure LU / XR-Nozzles ’015’ ’02’ ’0.3’ ’0,4’ up to ’0,8’ AD / DG / TT all sizes all sizes all sizes Airmix-nozzles all sizes UF 01 DB 238. 07.04...
Page 217 Spray rate calibration chart Select the nozzle type Fig. 227 UF 01 DB 238. 07.04...
Page 218 AI / ID necessary nozzle size: ’05’ 2,3 bar necessary spraying pressure: required individual nozzle output for the calibration of the field sprayer: 1,7 l/min. UF 01 DB 238. 07.04...
Page 219 760 702 651 608 570 537 507 456 380 AI: 2 - 7 bar x 1,14 ID: 3 - 7 bar 780 720 669 624 585 551 520 468 390 x 0,88 800 739 686 640 600 565 533 480 400 Fig. 228 UF 01 DB 238. 07.04...
Page 220: Spray Rate Table For 3-Ray Nozzles, Spraying Height Above Ground 120 Cm
Spray rate calibration chart Spray rate table for 3-ray nozzles, Spraying height above ground 120 cm AMAZONE - Spray rate table for 3-ray nozzles (yellow) Pressure Nozzle output Spray rate AUS (l/ha) Water 9 (k.p.h) (bar) (l/min) 0.36 0.32 0.39 0.35...
Page 221: Spray Rate Table For 5- And 8-Hole Nozzles (Permissible Pressure Range 1-2 Bar)
0.42 0.53 0.47 0.58 0.51 0.61 0.54 AMAZONE Spray rate table for metering disc 4916-45, (ø 1,2 mm) spraying height above ground 100 cm for 5-hole nozzle (black) and 8-hole nozzle Pressure Nozzle output Spray rate AUS (l/ha) per metering...
Page 222 Spray rate calibration chart AMAZONE Spray rate table for metering disc 4916-55, (ø 1,4 mm) spraying height above ground 100 cm for 5-hole nozzle (grey) and 8-hole-nozzle Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9 (k.p.h)
Page 223: Spray Rate Table For Drag Hose Equipment (Permissible Pressure Range 1-4 Bar)
Spray rate calibration chart Spray rate table for drag hose equipment (permissible pressure range 1-4 bar) AMAZONE Spray rate table for metering disc 4916-26, (ø 0,65 mm) Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9 (k.p.h)
Page 224 Spray rate calibration chart AMAZONE Spray rate table for metering disc 4916-39, (ø 1,0 mm) (standard specification) Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9 (k.p.h) (bar) (l/min) 0.43 0.38 0.47 0.41 0.53 0.47 0.58 0.51 0.61...
Page 225: Conversion Table For Spraying Liquid Fertiliser Ammonium Nitrate / Urea Suspension (Aus)
Spray rate calibration chart Conversion table for spraying liquid fertiliser Ammonium Nitrate / Urea suspension (AUS) UF 01 DB 238. 07.04...
Page 226 UF 01 DB 238. 07.04...
Page 227 UF 01 DB 238. 07.04...
Page 228 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Telefax:+ 49 (0) 5405 501-193 Germany e-mail: amazone@amazone.de http:// www.amazone.de Branch factories at: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Subsidiaries in England and France Factories for mineral fertiliser broadcasters, field sprayers, seed drills, soil tillage implements...

This manual is also suitable for:

Uf 1501 Uf 1801

Amazone UF 01 Instruction Manual

1 User Advice

2 General Safety Advice

3 Product Description

4 Assembly and Function

5 Special Options

6 Putting into Operation

7 Maintenance, Repair- and Care-Work

8 Spray Rate Calibration Chart

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