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Manuals
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Amazone Manuals
Paint Sprayer
UX 5200 Super
Operating manual
Amazone UX 5200 Super Operating Manual
Trailed field sprayer
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 User Information
Purpose of the Document
Locations in the Operating Manual
Diagrams
2 General Safety Instructions
Obligations and Liability
Representation of Safety Symbols
Organisational Measures
Safety and Protection Equipment
Informal Safety Measures
User Training
Safety Measures in Normal Operation
Danger from Residual Energy
Maintenance and Repair Work, Fault Elimination
Design Changes
Spare and Wear Parts and Aids
Cleaning and Disposal
User Workstation
Warning Symbols and Other Signs on the Machine
Positions of Warning Symbols and Other Labels
Potential Risks from Not Observing the Safety Instructions
Safety-Conscious Working
Safety Information for Users
General Safety and Accident Prevention Information
Hydraulic System
Electrical System
Universal Joint Shaft Operation
Coupled Machines
Brake System
Tyres
Field Sprayer Operation
Cleaning, Maintenance and Repairs
3 Loading and Unloading
4 Product Description
Overview of the Assemblies
Safety and Protection Equipment
Liquid Circuit
Supply Hoses between the Tractor and the Machine
Transportation Equipment
Intended Use
Device Inspections
Consequences of Using Certain Crop Protection Agents
Danger Areas and Danger Points
Rating Plate and CE Mark
Conformity
Maximum Permissible Application Rate
Technical Data
Total UX Measurements Including Super-S Sprayer Boom [MM]
Total UX Measurements Including Super-L Sprayer Boom [MM]
Data Sheet
Weights Basic Machine and Modules
Permissible Total Weight and Tyres
Noise Emissions Data
Required Tractor Equipment
5 Construction and Function of the Basic Machine
Functionality
Control Terminal
PTO Shaft
Coupling the PTO Shaft
Uncoupling the PTO Shaft
Hydraulic Connections
Coupling Hydraulic Hose Lines
Disconnecting Hydraulic Hose Lines
Air Pressure Brake System
Automatic Load-Dependent Braking Force Regulator (ALB)
Coupling the Brake System
Uncoupling the Brake System
Hydraulic Service Brake System
Coupling the Hydraulic Service Brake System
Uncoupling the Hydraulic Service Brake System
Emergency Brake
Parking Brake
Foldable Wheel Chocks
Safety Chain for Implements Without Brake System
Drawbars
Autotrail Tracking Control
Autotrail Steering Drawbar
Autotrail Steering Axle
Tracking Control Via Tractor Control Unit
Hydraulic Stand
Mechanic Stand
Spray Liquid Tank
Fill Level Indicator on the Machine
Agitators
Maintenance Platform with Ladder
Suction Port for Filling the Spray Liquid Tank (Optional)
Filling Connection for Filling the Spray Liquid Tank with Pressure (Option)
Flushing Water Tank
Induction Bowl with Canister Flushing
Filling Connection for Ecofill (Optional)
Fresh Water Tank
Hydropneumatic Sprung Suspension (Optional)
Pump Equipment
Hydraulic Pump Drive
Filter Equipment
Filling Sieve
Suction Filter
Self Cleaning Pressure Filter
Nozzle Filters
Bottom Sieve in the Induction Bowl
Drawbar (Optional)
Transport and Secure Container (Optional)
Exterior Wash down Kit (Optional)
Camera (Optional)
Work Floodlights
Comfort Equipment
Control Terminal
Amaspray
6 Construction and Function of the Sprayer Boom
Super-S Boom
Unlocking and Locking the Transport Safety Catch
Super-S Boom, Folding Via the Tractor Control Unit
Super-L Boom
Super-L Boom, Folded Using Tractor Control Unit
Working with the Sprayer Boom Folded out on One Side
Reduction Joint on the Outer Boom (Optional)
Boom Width Reduction (Option)
Boom Extension (Option)
Hydraulic Tilt Adjustment (Optional)
Distance Control (Optional)
Spray Lines and Nozzles
Technical Data
Single Nozzles
Multi Nozzles (Optional)
Electric Boundary Nozzles (Optional)
Electric End Nozzle Switching (Optional)
Electric Additional Nozzle Switching (Optional)
Line Filter for Spray Lines (Optional)
Automatic Single Nozzle Control (Optional)
Single Nozzle Control Amaswitch
4-Way Amaselect Single Nozzle Control
Special Optional Equipment for Liquid Fertiliser
Three-Ray Nozzles (Optional)
Hole Nozzles / FD Nozzles (Optional)
Drag Hose Equipment for Super-S Boom (Optional)
Drag Hose Equipment for Super-L Boom (Optional)
Foam Marker (Optional)
Pressure Circulating System (DUS) (Optional)
Lift Module
7 Commissioning
Checking the Suitability of the Tractor
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
Requirements for Tractor Operation with Attached Machines
Machines Without Their Own Brake System
Adjusting the Length of the PTO Shaft to the Tractor
Securing Tractor / Machine against Accidental Starting and Rolling
Fitting Wheels
Initial Operation of Service Brake System
Adjusting the Hydraulic System with the System Setting Screw
Autotrail Position Encoder
Track Setting of the Adjustable Axle (Workshop Task)
8 Coupling and Uncoupling the Machine
Coupling the Machine
Uncoupling the Machine
Manoeuvring the Uncoupled Machine
9 Transportation
10 Using the Machine
Preparing for Spraying Operation
Preparing the Spray Liquid
Calculating the Filling and Refill Quantity
Filling Table for Remaining Spray Area
Fill the Spray Liquid Tank Via the Suction Port and Blend in the Agent at the same Time
Adding the Agent Using ECO-Fill
Filling the Spray Liquid Tank Via the Filling Connection and Blending in the Agent
Spraying Operation
Applying the Spray Liquid
Drift Reduction Measures
Dilute the Spray Liquid with Flushing Water
Residues
Diluting the Excess Residue in the Spray Liquid Tank and Spraying out the Diluted Residue Remaining at the End of Spraying Operations
Emptying the Spray Liquid Tank Using the Pump
Cleaning the Field Sprayer
Cleaning the Sprayer with the Tank Empty
Draining the Final Residues
Cleaning the Suction Filter When Tank Is Empty
Cleaning the Suction Filter When Tank Is Full
Cleaning the Pressure Filter When the Tank Is Empty
Cleaning the Pressure Filter When the Tank Is Full
Exterior Cleaning
Cleaning the Sprayer During a Critical Agent Change
Cleaning the Sprayer with a Full Tank (Work Interruption)
11 Faults
12 Cleaning, Maintenance and Repair
Cleaning
Winter Storage and Long Periods out of Operation
Lubrication Specifications
Lubrication Point Overview
Maintenance Schedule - Overview
Drawbars
Axle and Brake
Automatic Load-Dependent Brake Force Regulator (ALB)
Parking Brake
Tyres / Wheels
Tyre Pressures
Fitting Tyres
Hydropneumatic Sprung Suspension
Drawbar
Hydraulic System
12.11.1 Labelling Hydraulic Hose Lines
12.11.2 Maintenance Intervals
12.11.3 Inspection Criteria for Hydraulic Hose Lines
12.11.4 Installation and Removal of Hydraulic Hose Lines
Fluid Filter
12.11.6 Cleaning the Solenoid Valves
12.11.7 Clean / Exchange the Filter in the Hydraulic Plug
12.11.8 Hydro-Pneumatic Pressure Reservoir
12.11.9 Adjusting the Hydraulic Throttle Valve
Adjustments on the Folded-Out Sprayer Boom
Pump
Check the Oil Level
12.13.2 Changing the Oil
12.13.3 Cleaning
12.13.4 Belt-Driven Pump
12.13.5 Checking and Replacing the Suction and Pressure-Side Valves
12.13.6 Checking and Replacing the Piston Diaphragm
Calibrate the Flow Meter
Field Sprayer Calibration
Nozzles
12.16.1 Fitting the Nozzle
12.16.2 Removing the Diaphragm Valve if the Nozzle Is Dripping
Line Filter
Instructions on Testing the Field Sprayer
Electric Lighting System
Screw Tightening Torques
Disposing of the Field Sprayer
13 Spray Table
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
Spraying Nozzles for Liquid Manure
Spray Table for Three-Ray Nozzle, Spraying Height 120 CM
Spray Table for 7-Hole Nozzles
Spray Table for FD Nozzles
Spray Table for Drag Hose Unit
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
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MG3403
BAG0054.10 11.16
Printed in Germany
en
Operating Manual
az
UX 3200 Super
UX 4200 Super
UX 5200 Super
UX 6200 Super
Trailed field sprayer
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
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Summarization of Contents
Identification Data
Manufacturer's Address
Details of the manufacturer's location and contact information.
Spare Part Orders
Information on how to order spare parts via the online portal or dealer.
Manual Formalities
Details document number, compilation date, and copyright information.
Foreword
User Information
Purpose of the Document
Describes the manual's role in operation, maintenance, and safe handling.
Manual Navigation
Explains how directions and diagrams are presented in the manual.
General Safety Instructions
Operator Obligations
Outlines the operator's responsibilities for safe machine use and maintenance.
Safety Symbols Explained
Defines the meaning and severity of various safety symbols used in the manual.
User Training Requirements
Specifies the necessary training and instruction for operating and maintaining the machine.
Safety Information for Users
Provides essential safety guidelines for users operating the machine.
General Safety and Accident Prevention Information
Details general safety rules and accident prevention measures applicable to the machine.
Loading and Unloading
Tractor Coupling for Loading
Ensures correct tractor suitability and brake system connection for safe loading.
Lifting Crane Operation
Details safe attachment points and tank emptying procedures when using a lifting crane.
Product Overview
Assemblies Diagram
Labels and identifies the main assemblies of the machine shown in a diagram.
Safety Equipment Details
Describes the safety and protection mechanisms integrated into the machine.
Intended Use
Specifies the intended applications and restrictions for the field sprayer.
Danger Areas and Points
Identifies hazardous areas and points on the machine where risks exist.
Technical Data
Presents key technical specifications including dimensions, weights, and capacities.
Machine Construction and Function
Functionality Overview
Describes the flow of liquid through the sprayer system and its key components.
Control Terminal Operation
Details the function and operation of the central control terminal and its elements.
PTO Shaft Functionality
Explains the role of the PTO shaft in power transmission and safety precautions.
Hydraulic System Connections
Details the hydraulic connections and their operation using tractor control units.
Air Pressure Brake System
Describes the air pressure brake system, including dual-circuit and single-circuit types.
AutoTrail Tracking Control
Explains the automatic tracking system for precise steering and its safety functions.
Pump Equipment Specifications
Presents technical data for the pump equipment, including delivery capacity and power requirements.
Filter Equipment Details
Describes the different filters used in the sprayer system and their maintenance.
Sprayer Boom Construction and Function
Super-S Boom Operation
Details the construction and function of the Super-S sprayer boom, including safety features.
Super-L Boom Operation
Explains the construction and function of the Super-L sprayer boom and its components.
Boom Folding Procedures
Describes the safe procedures for folding the sprayer boom in and out, including warnings.
Swing Compensation Adjustment
Explains how to unlock and lock swing compensation for optimal lateral distribution.
Nozzle System Options
Details the various spray lines and nozzles available and their technical specifications.
Special Liquid Fertiliser Equipment
Describes optional equipment for applying liquid fertilisers, including specific nozzle types.
Commissioning the Sprayer
Checking the Suitability of the Tractor
Outlines requirements and calculations for ensuring tractor compatibility and safety.
Adjusting the Length of the PTO Shaft to the Tractor
Details the critical steps and safety precautions for adjusting the PTO shaft length.
Securing Tractor/Machine Against Accidental Movement
Explains procedures to prevent unintentional starting, rolling, or falling of the machine.
Hydraulic System Adjustment
Guides on adjusting the hydraulic system via the system setting screw for optimal performance.
Track Setting of Adjustable Axle
Describes the workshop task of adjusting the implement's track width for proper alignment.
Coupling and Uncoupling the Machine
Machine Coupling Procedure
Details the steps and safety checks required for safely coupling the machine to the tractor.
Machine Uncoupling Procedure
Outlines the steps for safely uncoupling the machine from the tractor, including securing it.
Transportation Safety
Using the Machine
Preparing for Spraying Operation
Covers pre-operation checks, calibration, and cleaning the sprayer.
Preparing the Spray Liquid
Details the safe handling and preparation of crop protection agents and spray liquids.
Spraying Operation Guidance
Offers instructions and best practices for performing spraying operations accurately and safely.
Managing Spray Residues
Explains how to handle and dispose of different types of spray residues responsibly.
Field Sprayer Cleaning Procedures
Outlines methods for cleaning the sprayer, including tank empty, partial, and full tank procedures.
Troubleshooting Common Faults
Cleaning, Maintenance, and Repair
General Cleaning Procedures
Details cleaning methods, including using pressure washers, and general precautions.
Winter Storage Procedures
Guides on preparing the sprayer for winter storage or long periods out of operation.
Lubrication Specifications
Lists required lubricants and provides an overview of lubrication points and intervals.
Maintenance Schedule Overview
Presents a schedule of maintenance tasks with corresponding intervals and required pages.
Axle and Brake System Maintenance
Details inspection and maintenance procedures for the axle and brake systems.
Hydraulic System Maintenance
Provides instructions for maintenance and inspection of the hydraulic system, emphasizing safety.
Screw Tightening Torques
Lists specific tightening torques for various screws and bolts used in the machine's maintenance.
Spray Tables
Nozzle Selection Guidance
Explains how to select the appropriate nozzle type and size using spray tables and diagrams.
Spray Tables for Liquid Manure
Offers spray rate data for three-ray nozzles used with liquid manure.
Spray Tables for Drag Hose Units
Provides spray rate data for drag hose units with different dosing discs.
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