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Manuals
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Amazone Manuals
Paint Sprayer
UG 4500 Nova
Instruction manual
Amazone UG 4500 Nova Instruction Manual
Trailed sprayer
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Contents
Table of Contents
Bookmarks
Table of Contents
Preface
Table of Contents
1 Details about the Machine
Range of Application
Designated Use of the Machine
Attention When Using Specific Crop Protection Agents
Manufacturer
Conformity Declaration
On Requesting after Sales Service and Parts
Type Plate
2 Safety
Danger When Not Adhering to the Safety Advice
Qualification of Operator
Identification of Advice in this Instruction Manual
General Danger Symbol
Attention Symbol
Hint Symbol
Attention" Pictographs and "Advice" Pictographs on the Machine
Safety Conscious Operation
Safety Advice for the Operator
General Safety and Accident Prevention Advice
Means for Traffic Safety
Tractor/Trailed Implements
Operating with PTO Shafts
Brakes
Hydraulic System
Bolted Connections, Tyres
Electric Outfit
Basic Safety Rules on Crop Protection Equipment
3 Product Description
Control Units "NG" for UG Nova 2200 - 4500
Liquid Flow- 1 Pump
Control Unit "TG" - Part Section Valves Mounted at the Rear in the Boom Centre
Liquid Flow - 2 Pumps
Control Units
Control Unit "NG
Control Unit "TG
Switch Boxes SKS
Switch Box SKS 501/701/901
Switch Box SKS 502/702/902
Amacheck II a
Spraycontrol II a / AMATRON II a
UX-Pilot
Filter Equipment
Filter Tap / Suction Filter
Self Cleaning the Pressure Filter of the Control Unit
Agitators
Intensity Hydraulic Agitation
Liquid Level Dependent Automatic Agitation [Rührmatic] (Only When 370 L/Min or 460 L/Min-Pumps Are Fitted)
Flushing Water Tank
UG 2200 Nova, UG 3000 Nova and UG 4500 Nova
Induction Bowl with Can Wash
Pump Outfit 210, 250, 370, 410, 420 und 460 L/Min
Draw Bars
Track Following Draw Bar
Universal Draw Bar
Straight Draw Bar and Hitch Draw Bar
Nozzles
Triple- or Three-Way Nozzle Body (Special Option)
4 On Receipt of the Machine
First Fitting of the Switch Box
Main Console, Bracket and Top hat Profile Rail
Battery Link up Cable
Switch Box
PTO-Shaft
Initial Fitting and Matching up of the PTO Shaft
Setting the Track
Matching the Steering Geometry for Track Following- or Universal Draw Bar to the Tractor
5 Hitching or Unhitching the Trailed Sprayer
Draw Bar
Attaching and Detaching
Dual Circuit Air Brake System
Hydraulic Brake System with Parking Brake
Traffic Lights
Hydraulic Hoses
Electric Switch Box
Amacheck II a
Spraycontrol II A" or "AMATRON II a
6 En Route to the Field - Transport on Public Roads and Ways
Running Gear with Unbraked Axle
Running Gear with Two-Circuit Air Brake System or Hydraulic Brake System
How to Calculate the Payload
Universal Draw Bar
7 Putting into Operation
Review - Positionens of the Multiple Way Taps
Preparing the Spray Mixture
Calculating the Filling or Refilling Quantities
Filling with Water
Inducting Spray Agents
Flushing of Spray Agent Containers with the Aid of the Can Wash Nozzle
Setting the Equal Pressure Control Chest before the First Operation and after any Change of Nozzles (Only for "NG"-Control Unit)
Spraying Crop Protection Liquid
Hints for Automatic Metering
Operational Range of the Control Units
Measures to Avoid Spray Drift
Setting the Spray Rate [L/Ha]
Calibrating
Determining the Liquid Rate [L/Ha]
Determining the Actual Operation Speed
Practical Operation with "AMACHECK II A" (Only with "NG" Control Unit)
Practical Operation with "Spraycontrol II A" or "AMATRON II a
Special Hints for Practical Operation
Surplus Amounts
Removal of Residual Amounts
Cleaning
Cleaning the Sprayer with a Filled Tank
Storing over Winter
8 Sprayer Booms
Q-Booms up to 15 M Working Width (Incl. Swing Compensation and Hydraulic Height Adjustment)
Q-Boom, Manually Folded
Q-Boom, Hydraulically Folding
Electric Boom Tilting (Special Option Q-Booms)
Q-Plus-Boom up to 15 M Working Width, Fully Hydraulically Folded
Q-Plus-Boom with Profi-Folding (Special Option)
Super-S-Boom 15 to 28 M Working Width
Super S-Boom, Fully Hydraulically Foldable (Without Profi-Folding)
Folding (0, I, II and III) (Special Optional Equipment)
9 Maintenance, Repair- and Care-Work
Check List for Maintenance Work
Maintenance- and Operating Advice
Airbrake System
Hydraulic Brake System
Oil Filter of Profi Folding
Pump - Maintenance-, Cleaning- and Remedy in Case of Malfunction
Checking Oil Level
Oil Change
Cleaning
Remedy in Case of Malfunction
Switch Box, AMACHECK II A, SPRAYCONTROL II a and AMATRON II a - Maintenance and
Remedy in Case of Malfunction
Durchflussmesser Kalibrieren
Calibrating the Flow Meter with "AMACHECK II A" and „Spray-Control II a
Calibrating the Flow Meter with "AMATRON II a
Nozzles
Fitting the Nozzles
Dismantling the Diaphragm Valve in Case of Dripping Nozzles
Adjusting the Tank Level Indicator
Hints for Checking the Field Sprayer
10 Special Options
Options for the Application of Liquid Fertilisers
3-Ray Nozzles
5- and 8-Hole-Nozzles
Drag Hose Kit for Late Top Dressing with Liquid Fertiliser
Urea Filter
Suction Hose for Filling the Tank
Filling Ports
Filling Port with Connection to the Water Supply Network
Filling Device and Canister Flushing
Tank-Control
Exterior Wash down Equipment for Outer Cleaning
Spray Pistol with 0.9 M Long Spray Tube, Without Hose
Pressure Hose up to 10 Bar
Pressure Filter Insert
Ecomatic-Connection
11 Technical Data
Technical Data Basic Implement and Running Gear
Technical Data Tyres
Technical Data - Draw Bars
Technical Data Control Units
Technical Data Pump Equipment
Technical Data Sprayer Boom
Super-S-Boom, Hydraulically Foldable (Including Hydraulic Height Adjustment and Swing Compensation)
Technical Data Filling Sieve, Filter
Details about Noise Level
12 Spray Rate Calibration Chart
Spray Rate Chart for Flat Fan-, Anti Drift- and Injector-Nozzles, Spraying Height 50 CM
Spray Rate Table for 3-Ray Nozzles, Spraying Height above Ground 120 CM
Spray Rate Table for 5- and 8-Hole Nozzles (Permissible Pressure Range 1-2 Bar)
Spray Rate Table for Drag Hose Equipment (Permissible Pressure Range 1-4 Bar)
Conversion Table for Spraying Liquid Fertiliser Ammonium Nitrate / Urea Suspension (AUS)
Filling Table for Finishing off Remaining Field Areas
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Control Units "Ng" for Ug Nova 2200 - 4500
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MG 743
SB 236.1 (GB) 12. 2002
Printed in Germany
Instruction Manual
Trailed Sprayer
$0$=21( 8*
UG 2200 Nova
UG 3000 Nova
UG 4500 Nova
GB
!
Before starting opera-
tion carefully read and ad-
here
to
this
instruction
manual and the safety ad-
vice.
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Summarization of Contents
Preface
Details About the Machine
Range of Application
Describes the intended use and application scope of the UG Nova trailed sprayer.
Safety
Safety Compliance and Operator Qualification
Highlights risks of non-compliance, operator requirements, and general safety rules.
Safety Symbols and Pictographs
Explains manual symbols and machine pictographs for safety awareness.
Machine Pictographs Explained
Details pictographs on the machine and their safety significance.
Operator Safety Advice
Comprehensive advice on safe operation, maintenance, and traffic safety.
Product Description
Q-Boom Operation
Details manual and hydraulic folding, height adjustment, and tilt functions for Q-booms.
Q-Plus Boom Operation
Covers Q-plus boom features including hydraulic folding, swing compensation, and height adjustment.
Profi-Folding System
Explains Profi-folding functions: in/out folding, height, tilt, swing compensation, and hydraulic valve settings.
Super-S-Boom Operation
Details Super-S-boom operation: folding, height adjustment, obstacle release, and transport locking.
Putting into Operation
Multiple Way Tap Positions
Illustrates correct positions of multiple way taps for different sprayer functions.
Spray Mixture Preparation
Guides safe and accurate preparation of spray mixtures, including calculations.
Filling and Agent Induction
Covers calculating quantities, filling with water, and inducting spray agents.
Equal Pressure Control Setting
Details setting the equal pressure control for NG units before operation.
Spraying Operation Guidelines
Details spraying procedures, rate settings, drift avoidance, and operational ranges.
Sprayer Calibration
Explains methods for calibrating sprayer output for accurate application rates.
Determining Actual Operation Speed
Details how to determine actual forward speed for calibration purposes.
AMACHECK II A Practical Operation
Guides practical operation using AMACHECK II A with NG control units.
Control Unit Practical Operation
Covers practical operation with Spraycontrol II A or AMATRON II A units.
Surplus Amount Management
Explains how to identify and remove surplus spray mixture amounts.
Sprayer Cleaning Procedures
Provides instructions for thorough cleaning of the sprayer.
Winter Storage Preparation
Details steps for preparing the sprayer for winter storage.
Transport on Public Roads and Ways
Running Gear with Unbraked Axle
Specifies speed and weight limits for UG Nova with unbraked axles.
Running Gear with Air or Hydraulic Brake System
Details operation and checks for air and hydraulic brake systems.
Payload Calculation
Explains how to calculate the payload based on vehicle weights and capacity.
Maintenance, Repair, and Care
Maintenance Checklist
Daily, monthly, and annual checklists for essential sprayer maintenance tasks.
System Maintenance Advice
General advice for operating and maintaining brake, pump, and filter systems.
Pump Maintenance and Troubleshooting
Covers pump oil checks, changes, cleaning, and remedies for common malfunctions.
Electronics Maintenance
Details maintenance and troubleshooting for switch boxes and computer units like AMACHECK II A.
Flow Meter Calibration
Guides the process of calibrating the flow meter for accurate spray rate readings.
Nozzle Maintenance
Instructions for fitting nozzles and addressing dripping issues by maintaining diaphragm valves.
Field Sprayer Inspection
Provides guidelines for periodic checks and inspections of the field sprayer by authorized institutions.
Special Options
Liquid Fertiliser Application Options
Covers options for liquid fertiliser, including nozzle types and application principles.
Filling Ports
Details filling ports for water supply network connection and operational procedures.
Tank-Control System
Explains the Tank-Control device for accurate determination of liquid quantity in tanks.
Traffic Options
Covers traffic regulations and necessary lighting units for road transport.
Distance-Control System
Explains the Distance-Control system for maintaining boom height and parallel position to the crop.
Foam Marker System
Describes the foam marker for guiding driving and marking tramlines.
Trail-Tron System
Explains the Trail-Tron system for draw bar angle control and track following with Profi-folding.
Pressure Circulation System (DUS)
Describes the DUS system for permanent spray line circulation, reducing residual amounts.
Technical Data
Basic Implement and Running Gear Data
Provides technical data for the implement and running gear, including dimensions and weights.
Tyre Technical Data
Lists technical data related to tyres, including load capacity and air pressure.
Draw Bar Technical Data
Presents technical data for different draw bars, including weight, length, and turning circle.
Control Unit Technical Data
Compares technical data for NG and TG control units, including computer equipment compatibility.
Pump Equipment Technical Data
Details technical data for various pump equipment options, including delivery and power.
Sprayer Boom Technical Data
Provides technical data for Q-boom and Super-S-boom types, including dimensions, weight, and surplus amount.
Filter and Sieve Technical Data
Lists technical data for filling sieves and filter inserts.
Noise Level Details
Provides information about the noise level emission value measured at the operator's seat.
Spray Rate Calibration Charts
Spray Rate Chart for Flat Fan Nozzles
Spray rate chart for flat fan, anti-drift, and injector nozzles at 50 cm spraying height.
Spray Rate Tables for 3-Ray Nozzles
Spray rate tables for yellow, red, and blue 3-ray nozzles at 120 cm spraying height.
Spray Rate Tables for 5- and 8-Hole Nozzles
Spray rate tables for 5- and 8-hole nozzles with different metering discs.
Spray Rate Tables for Drag Hose Equipment
Spray rate tables specific to drag hose equipment with varying pressure ranges.
Liquid Fertiliser Conversion
Conversion table for spraying liquid fertiliser like Ammonium Nitrate/Urea suspensions.
Refill Calculation Table
Table for calculating refill quantities to finish remaining field areas.
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