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UF 1501
Amazone UF 1501 Manuals
Manuals and User Guides for Amazone UF 1501. We have
2
Amazone UF 1501 manuals available for free PDF download: Instruction Manual, Operating Manual
Amazone UF 1501 Instruction Manual (228 pages)
Mounted sprayer
Brand:
Amazone
| Category:
Paint Sprayer
| Size: 10 MB
Table of Contents
Table of Contents
5
1 User Advice
11
Purpose of the Document
11
Information about Directions in this Instruction Manual
11
Illustrations Used
11
2 General Safety Advice
11
Obligations and Liability
12
Illustration of Safety Advice
12
Designated Use of the Machine
14
Designated Equipment of the Filed Sprayer
14
Attention When Using Specific Crop Protection Agents
15
Organising Measures
15
Safety Device and Guards
15
Informal Safety Measures
15
Training of the Staff
16
Safety Measures and Normal Operation
16
Danger from Residual Power
16
Maintenance and Repair, Remedy of Faults
16
Danger Points in Particular
17
Constructional Changes
17
Alterations or Changes
17
Spare Parts and Wearing Parts and Auxiliary Parts
18
Cleaning and Disposal
18
Workplace of the Operator
18
Safety Symbols and Other Identifications on the Machine
19
Safety Conscious Operation
22
Danger When Not Adhering to the Safety Advice
23
Safety Advice for the Operator
23
General Safety and Accident Prevention Advice
23
Means for Traffic Safety
24
Mounted Implements
26
Operation with PTO Shafts
26
Hydraulic System
28
Electric Outfit
28
Maintenance, Repair- and Care-Work
29
Basic Safety Rules on Crop Protection Equipment
29
3 Product Description
31
Danger Zones
37
Positioning of Safety Symbols and Other Identifications
37
Conformity
39
Technical Data
40
Basic Implement
40
Q-Plus-Sprayer Booms, Hydraulically Foldable
41
Super-S-Sprayer Booms, Hydraulically Foldable
41
Power Supply
41
Centre of Gravity Distance
42
Details about Noise Level
42
4 Assembly and Function
43
Tank Level Indicator
43
Agitation
43
Pump Equipment
44
Filter Equipment
45
Filling Sieve
45
Suction Filter
45
Self Cleaning Pressure Filter
46
Nozzle Filter up to
47
Bottom Sieve in the Induction Bowl
47
Urea Filter
48
Clean Water Tank
48
Induction Bowl with Injector and Canister Flushing
49
Hand Washing Tank
50
Ladder
51
Operator Terminal
52
Hierarchy of
53
Description of Operator Terminal
54
Display and Function Keys
54
Keys on the Implement Front Side
55
Keys on Implement Rear Side
56
Switch on
56
Inputs on
57
Entering of Text and Figures
58
Selection of Options
58
Switching On/Off of Functions (Toggle Function)
59
Main Menu
59
Menu Order
60
Create Order / Start or Recall Stored Order Data
60
Menu Implement Data
61
Calibration of Tilt Adjustment
63
Impulses Per Litre
64
Determine the Impulses Per Litre - Flow Meter
65
Manually Enter the Impulses Per Litre - Flow Meter
65
Align Return Flow Meter with Flow Meter
66
Manually Enter Impulses Per Litre - Return Flow Meter
67
Nominal PTO Shaft Rev. Speed
67
Enter the Nominal PTO Shaft Rev. Speed
67
Enter the Impulses Per PTO Shaft Rev
68
Storage of the Nominal PTO Shaft Speeds for Different Tractors
68
Storage of the Impulses Per PTO Shaft Rev. for Different Tractors
69
Storage of the Alarm Limit for the Nominal PTO Shaft Rev. Speed
70
Impulses Per 100M
71
Manual Entering of Impulses Per 100M
72
Determination of Impulses Per 100M Via a Calibration Travel
72
Storage of Impulses Per 100M for Different Tractors
73
Permanently Switch on / off the Boom Part Width Sections
73
Explanations for the Function "Selection of Individual Boom Sections
74
Refill Spray Cocktail Tank with Water
75
Menu Setup
77
Entering Simulated Speed (in Case of Defect Distance Sensor)
78
Entering Machine Basic Data
79
Selection of Machine Type
81
Selection of the Boom Folding
81
Configuration of the Tank Filling Level Indicator
82
Calibration Filling Level Indicator
82
Enter Nozzles Per Boom Part Section
82
Terminal-Setup
83
Menu Operation
84
Explanation for the Individual Functional Fields for the Different Sprayer Boom Types
85
Automatic or Manual Operation
85
Sprayer Booms with Electric Boom Tilting
86
Sprayer Booms with Boom Folding Profi I
87
Sprayer Booms with Boom Folding Profi II
89
Sprayer Booms with Boom Folding Profi III
92
Sprayer Booms
94
Q-Plus-Boom up to 15 M Working Width, Fully Hydraulically Folded (Incl. Boom Swing Compensation and Hydraulic Height Adjustment)
95
Unlocking and Locking the Transport Securing
97
Folding the Sprayer Booms in or out
98
Unlocking and Locking the Swing Compensation
100
Operation with One Side Folded out Sprayer Boom
102
Setting the Hydraulic Throttle Valves
104
Settings on the Folded out Boom
105
Q-Plus-Boom up to 15 M Working Width with Profi-Folding (Special Option)
106
Setting the System Setting Screw on the Hydraulic Valve Block
108
Unlocking and Locking the Transport Securing
109
Unlocking and Locking the Swing Compensation
110
Folding the Sprayer Booms in or out
112
Set the Boom Height above the Ground
113
Hydraulic Boom Tilting
113
Align the Sprayer Booms Via the Tilt Adjustment
114
Mirroring Tilt Adjustment (Slope Mirroring)
114
Operation with One Side Folded out Sprayer Boom
115
Setting the Hydraulic Throttle Valves
116
Super-S-Booms 15 to 28 M Working Width with Profi-Folding (0, I, II and III)
117
Setting the System Setting Screw on the Hydraulic Valve Block
119
Unlocking and Locking the Transport Securing
120
Unlocking and Locking the Swing Compensation
121
Folding the Sprayer Booms in or out
122
Set the Boom Height above the Ground
124
Hydraulic Boom Tilting
125
Operation with One Side Folded out Sprayer Boom (Only Profi-Folding I and II up to 24 M)
127
One-Sided, Individual Angling of the Booms (Only Profi-Folding II and III)
128
Setting the Hydraulic Throttle Valves
129
Spray Lines
132
Technical Data
132
Single Nozzles
134
Multiple Nozzles
134
5 Special Options
136
Options for the Application of Liquid Fertilisers
136
3-Ray Nozzles
136
5- and 8-Hole-Nozzles
137
Drag Hose Kit, Cpl. (with Metering Washers No. 4916-39) for Late Top Dressing with Liquid Fertilise
138
Suction Port for Filling the Spray Cocktail Tank
139
Spray Pistol with 0,9 M Long Spray Tube, Without Pressure Hose
140
Pressure Hose up to 10 Bar, E.g. for Spray Pistol
140
Traffic Options
140
Traffic Lights for Q- and Super-S-Booms
140
Foam Marker
141
Exterior Wash down Kit
142
Rolling Device
143
Box for Protective Clothing
143
Permanent Working Width Reduction on the Super-S-Boom
144
Distance-Control
145
Calibration of Distance-Control
145
Pressure-Circulation System (DUS)
147
6 Putting into Operation
149
First Operation
150
Determining the Actual Values for the Tractor Total Weight, Tractor Axle Loads, Tyre Carrying Capacity as Well as the Required Minimum Ballast Weights
150
Required Data for the Calculation
150
Calculation of the Minimum Ballast Front G
151
Calculation of the Actual Front Axle Load T
151
Calculation of the Actual Total Weight of the Combination Tractor/Mounted Implement
151
Tat
151
To Ensure the Steer Ability
151
Calculation of the Actual Rear Axle Load T
151
Tyre Carrying Capacity
151
H Tat
151
Table
152
PTO-Shaft
153
Initial Fitting and Matching up of the PTO Shaft
153
First Fitting of
155
Computer and Console
155
Battery Link up Cable
155
Connect with Machine Computer
156
Fitting - Sensor "X" (Cardan Shaft / Wheel) for the Distance or Forward Speed Determination
157
Fitting to Tractor Without Four Wheel Drive
157
Fitting to Four Wheel Tractors or Mb-Trac
158
Enter Implement Data into
159
Hitching up
160
Hitching off and Parking the Tractor Mounted Sprayer
162
Preparing Spraying Operation
163
Preparing the Spray Mixture
164
Calculating the Filling or Refilling Quantities
165
Filling Table for Finishing off Remaining Field Areas
166
Explanation of the Control Elements for the Spraying Operation
167
VARIO-Control-Pressure Side
167
VARIO-Control-Suction Side
167
Reversing Tap Spraying Operation / Spray Cocktail Tank Quick Emptying
168
Reversing Tap Spraying Operation / Flushing
168
Reversing Tap Circuit Line / Canister Flushing
169
Reversing Tap Suck off Induction Bowl / Suction Joint for Spray Agent Tank
169
Position of the Control Elements for the Relevant Kinds of Operation
170
Spraying Operation
170
Suck off Induction Bowl
171
Dissolve Urea in the Induction Bowl Via the Circular Pipe Line and Suck off
172
Use the Canister Flushing Device to Pre-Clean the Canister with Spray Cocktail
173
Use the Canister Flushing to Clean the Induction Bowl with Rinse Water
174
Dilute the Residual Amount in the Spray Cocktail Tank with Rinse Water
175
Cleaning the Field Sprayer with a Filled Tank
176
Empty Suction Filter, Pump and Pressure Governor
178
Drain the Residual Amount off the Spray Cocktail Tank
178
Empty Spray Cocktail Tank Via the Pump, E.g. in a Tank Lorry
179
Filling the Spray Cocktail Tank Via Suction Hose on the Suction Joint of the VARIO-Control-Suction Side
180
Filling the Spray Cocktail Tank Via Suction Hose on the Suction Joint of the Induction Bowl
181
Internal Tank Wash with Clean Water
182
Outer Cleaning with Clean Water
183
Filling with Water
184
Inducting Spray Agents
185
Inducting Liquid Agents
186
Inducting Powdered Agents and Urea
187
Pre-Clean the Canister with the Spray Cocktail
188
Clean Canister with Rinse Water
189
Spraying Operation
190
Enter the Order Related Data into the
192
Spraying Crop Protection Liquid
192
Fault Messages and Audible Alarm Signal
194
Measures for Drift Reduction
194
Calibrating the Filed Sprayer
195
Determine the Actual Spray Rate [L/Ha]
195
Determination of the Actual Spray Rate by Driving a Measured Distance
196
Stationary Determination of the Actual Spray Rate Via the Individual Nozzle Output
197
Calibrate the Distance Sensor
198
Surplus Amounts
199
Removal of Residual Amounts
199
Cleaning
202
Cleaning the Sprayer with a Filled Tank
203
Storing over Winter or Prolonged Standstill
204
Cleaning the Suction Filter
206
7 Maintenance, Repair- and Care-Work
207
Check List for Maintenance Work
207
Pump - Maintenance and Remedy in Case of Malfunction
208
Checking Oil Level
208
Oil Change
208
Cleaning
209
Remedy in Case of Malfunction
209
Check and Exchange Suction- and Pressure-Side Valves
210
Checking and Exchanging the Piston Diaphragms
211
Nozzles
213
Fitting the Nozzles
213
Dismantling the Diaphragm Valve in Case of Dripping Nozzles
213
Hints for Checking the Field Sprayer
214
8 Spray Rate Calibration Chart
216
Spray Rate Chart for Flat Fan-, Anti Drift-, Injector- and Airmix-Nozzles, Spraying Height 50 CM
216
Spray Rate Table for 3-Ray Nozzles, Spraying Height above Ground 120 CM
220
Spray Rate Table for 5- and 8-Hole Nozzles (Permissible Pressure Range 1-2 Bar)
221
Spray Rate Table for Drag Hose Equipment (Permissible Pressure Range 1-4 Bar)
223
Conversion Table for Spraying Liquid Fertiliser Ammonium Nitrate / Urea Suspension (AUS)
225
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Amazone UF 1501 Operating Manual (220 pages)
Mounted field sprayer
Brand:
Amazone
| Category:
Paint Sprayer
| Size: 16 MB
Table of Contents
Table of Contents
5
1 User Information
9
Purpose of the Document
9
Locations in the Operating Manual
9
Diagrams
9
2 General Safety Instructions
10
Obligations and Liability
10
Representation of Safety Symbols
12
Organisational Measures
13
Safety and Protection Equipment
13
Informal Safety Measures
13
User Training
14
Safety Measures in Normal Operation
15
Danger from Residual Energy
15
Maintenance and Repair Work, Fault Elimination
15
Design Changes
15
Spare and Wear Parts and Aids
16
Cleaning and Disposal
16
User Workstation
16
Warning Symbols and Other Signs on the Machine
17
Positions of Warning Symbols and Other Labels
18
Dangers if the Safety Information Is Not Observed
26
Safety-Conscious Working
26
Safety Information for Users
27
General Safety and Accident Prevention Information
27
Hydraulic System
30
Electrical System
31
Universal Joint Shaft Operation
31
Field Sprayer Operation
33
Cleaning, Maintenance and Repairs
34
3 Loading and Unloading
35
4 Product Description
35
Overview of the Assemblies
36
Safety and Protection Equipment
37
Supply Hoses between the Tractor and the Machine
38
Transportation Equipment
38
Intended Use
39
Device Inspections
40
Consequences of Using Certain Crop Protection Agents
40
Danger Areas and Danger Points
41
Rating Plate and CE Mark
42
Conformity
42
Technically Possible Maximum Application Rate
42
Maximum Permissible Application Rate
43
Technical Data
44
Basic Machine
44
Payload
45
Spraying Technology
46
Residual Amounts
47
Required Tractor Equipment
49
Noise Emissions Data
49
5 Construction and Function of the Basic Machine
50
Function
50
Control Panel
52
Switch Tap on the Control Terminal
53
Parking Supports
55
Three-Point Attachment Frame
56
PTO Shaft
57
Coupling the PTO Shaft
59
Uncoupling the PTO Shaft
60
Hydraulic Connections
61
Coupling the Hydraulic Hose Lines
62
Uncoupling the Hydraulic Hose Lines
63
Operating Terminal or Manual Operation
64
Control Terminal
64
Amaspray
65
Amaset
65
HB Manual Operation
66
Spray Liquid Tank
69
Hinged/Screw Lid for the Filling Opening
69
Filling the Spray Liquid Tank (Optional)
69
Fill Level Indicator
70
Step
70
Agitator
70
Suction Port for Filling the Spray Liquid Tank (Optional)
71
Flushing Water Tank
72
Fresh Water Tank
73
Induction Bowl with Injector and Canister Flushing
74
Pump Equipment
75
Filter Equipment
76
Filling Sieve
76
Bottom Sieve in the Induction Bowl
76
Suction Filter
76
Self Cleaning Pressure Filter
77
Nozzle Filters
77
Quick Coupling System (Optional)
78
Removable Transportation Device (Optional)
79
Exterior Wash down Kit (Optional)
80
Secure Container for Protective Clothing (Optional)
80
Work Lights
81
FT 1001 Front Tank (Optional)
81
Camera System
82
Comfort Equipment (Optional)
83
6 Construction and Function of the Sprayer Boom
84
Q-Plus Boom
89
Unlocking and Locking the Transport Safety Catch
90
Q-Plus Boom Manually Folded
91
Q-Plus Boom, Folding Via the Tractor Control Unit
93
Working on One Side Using the Right-Hand Boom
94
Super-S Boom
95
Unlocking and Locking the Transport Safety Catch
96
Super-S Boom, Folding Via the Tractor Control Unit
97
Reduction Joint on the Outer Boom (Optional)
99
Boom Width Reduction (Option)
100
Boom Extension (Option)
101
Hydraulic Tilt Adjustment (Optional)
102
Distance Control (Optional)
102
Spray Lines
103
Nozzles
105
Multiple Nozzles
105
Edge Nozzle
108
Automatic Single Nozzle Control (Optional)
109
Single Nozzle Control Amaswitch
109
4-Way Amaselect Single Nozzle Control
109
Special Optional Equipment for Liquid Fertiliser
111
Three-Ray Nozzles
111
Hole Nozzles / FD- Nozzles (Optional)
112
Drag Hose Unit for Liquid Fertiliser (Optional)
113
Foam Marker (Optional)
114
7 Commissioning
115
Checking the Suitability of the Tractor
116
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
116
Installing the PTO Shaft
120
Adjusting the Length of the PTO Shaft to the Tractor
121
Securing the Tractor / Machine against Unintentional Start-Up and Rolling
123
Installing Sensor "X" (Cardan Shaft / Wheel) for Determining the Distance Travelled and Operational Speed
124
Installation on a Tractor Without All-Wheel Drive
124
Installation on a Tractor with All-Wheel Drive or an Mb-Trac
125
Adjusting the Hydraulic System with the System Setting Screw
126
8 Coupling and Uncoupling the Machine
128
Coupling the Machine
128
Uncoupling the Machine
131
9 Adjustments
132
Positions of the Control Elements for the Different Operation Modes
132
10 Transportation
133
11 Using the Machine
135
Preparing for Spraying Operation
137
Preparing the Spray Liquid
138
Calculating the Filling and Re-Fill Quantity
142
Filling Table for Remaining Spray Area
143
Filling with Water
145
Filling the Spray Liquid Tank Via the Filling Opening
146
Filling the Spray Liquid Tank Via the Suction Port on the Control Terminal
146
Filling the Spray Liquid Tank / Flushing Water Tank through the Pressure Connection
148
Filling the Fresh Water Tank
148
Inducting Agents
149
Clean the Spray Agent Canister and Induction Bowl
151
Ecofill
152
Spraying Operation
153
Applying the Spray Liquid
155
Drift Reduction Measures
157
Dilute the Spray Liquid with Flushing Water
157
Residues
158
Diluting the Residue in the Spray Liquid Tank and Spraying the Diluted Residue at the End of Spraying Operation
159
Draining the Spray Liquid Tank Using the Pump
161
Cleaning the Field Sprayer
162
Cleaning the Sprayer with the Tank Empty
163
Draining the Final Residues
164
Cleaning the Suction Filter
165
Cleaning the Suction Filter When Tank Is Full
165
Cleaning the Pressure Filter When the Tank Is Empty
166
Cleaning the Pressure Filter When the Tank Is Full
166
External Cleaning
167
Cleaning the Sprayer During a Critical Agent Change
168
Cleaning the Sprayer with a Full Tank (Work Interruption)
169
12 Faults
170
13 Cleaning, Maintenance and Repairs
171
Cleaning
173
Winter Storage and Long Periods out of Operation
174
Lubrication Instructions
178
Maintenance Schedule - Overview
179
Hydraulic System
181
Labelling of Hydraulic Hose Lines
182
Maintenance Intervals
182
Inspection Criteria for Hydraulic Hose Lines
182
Installing and Removing Hydraulic Hose Lines
183
Fluid Filter
184
Cleaning the Solenoid Valves
184
Clean / Exchange the Filter in the Hydraulic Plug
185
Hydro-Pneumatic Pressure Reservoir
185
Adjusting the Hydraulic Throttle Valve
186
Q-Plus Boom
186
Super-S Boom
187
Settings on the Folded-Out Sprayer Boom
189
Pump
190
Checking the Oil Level
190
Changing the Oil
190
Checking and Replacing the Suction and Pressure-Side Valves
191
Checking and Replacing Piston Diaphragms (Workshop Work)
192
Calibrating the Field Sprayer
194
Determining the Actual Spray Rate by Driving a Calibration Distance
195
Setting the Volumetric Remote Control
197
Nozzles
198
Line Filter
199
Instructions on Testing the Field Sprayer
200
Electric Lighting System
201
Upper and Lower Link Pins
201
Screw Tightening Torques
202
Disposing of the Field Sprayer
203
14 Liquid Circuit
204
15 Spray Table
207
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
207
Spraying Nozzles for Liquid Manure
211
Spray Table for Three-Ray Nozzles, Spraying Height 120 CM
211
Spray Table for 7-Hole Nozzles
212
Spray Table for FD- Nozzles
214
Spray Table for Drag Hose Unit
215
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
218
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