Page 1 Operating Manual UX 11200 Trailed field sprayer Please read this operating MG4495 manual before commissioning. BAG0101.9 11.17 Keep it in a safe place Printed in Germany for future use...
Page 2 Only in this way could you be satisfied both with the machine and with yourself. This goal is the purpose of this instruction manual. Leipzig-Plagwitz 1872. UX 11200 BAG0101.9 11.17...
Page 3 H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0)5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. UX 11200 BAG0101.9 11.17...
Page 4 Figures serve as a reference and are to be understood as representa- tions of the principle. If you want to sell the implement, ensure that the operating manual is supplied with the implement. UX 11200 BAG0101.9 11.17...
Page 5 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0)5405 501-0 E-mail: amazone@amazone.de UX 11200 BAG0101.9 11.17...
Page 6: Table Of Contents
Technical Data ........................50 4.13.1 asic implement ........................50 4.13.2 Residual amounts ........................51 4.13.3 Weights basic machine and modules ..................53 4.13.4 Permissible total weight and tyres ..................54 4.14 Noise emissions data ......................55 UX 11200 BAG0101.9 11.17...
Page 7 Construction and function of the sprayer boom ........97 Super-L boom ......................... 101 6.1.1 Spacer ..........................102 Working with the sprayer boom folded out on one side ............103 Reduction joint on the outer boom (optional) ............... 104 UX 11200 BAG0101.9 11.17...
Page 8 Emptying the spray liquid tank using the pump ..............167 10.5 Cleaning the field sprayer ....................168 10.5.1 Cleaning the sprayer with the tank empty ................169 10.5.2 Intensive cleaning of the sprayer during a critical agent change ........170 UX 11200 BAG0101.9 11.17...
Page 9 Checking and replacing the piston diaphragm ..............217 13.13 Checking and exchanging the pressure reservoir diaphragm (workshop task) ....218 13.14 Calibrate the flow meter ....................... 218 13.15 Eliminating limescale in the system ..................219 13.16 Field sprayer calibration ....................... 220 UX 11200 BAG0101.9 11.17...
Page 10 Spray table for 7-hole nozzles ..................... 234 14.2.3 Spray table for FD nozzles ....................235 14.3 Spray table for drag hose unit ....................237 14.4 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser ..239 UX 11200 BAG0101.9 11.17...
Page 11: User Information
Item numbers in diagrams Numbers in round brackets refer to items in diagrams. The first num- ber refers to the diagram and the second number to the item. Example: (Fig. 3/6) • Figure 3 • Item 6 UX 11200 BAG0101.9 11.17...
Page 12: General Safety Instructions
"Warning symbols and other labels on the machine" (page 19) of this operating manual and to follow the safety instructions represented by the warning symbols when operating the machine. • If you still have queries, please contact the manufacturer. UX 11200 BAG0101.9 11.17...
Page 13 • Unauthorised design changes to the machine. • Insufficient monitoring of machine parts which are subject to wear. • Improperly executed repairs. • Disasters through the impact of foreign bodies and Acts of God. UX 11200 BAG0101.9 11.17...
Page 14: Representation Of Safety Symbols
Non-compliance with these instructions can cause faults on the machine or disturbance to the environment. NOTE Indicates handling tips and particularly useful information. These instructions will help you to use all the functions of your machine in the best way possible. UX 11200 BAG0101.9 11.17...
Page 15: Organisational Measures
As well as all the safety information in this operating manual, comply with the general, national regulations pertaining to accident prevention and environmental protection. When driving on public roads and routes you should comply with the statutory road traffic regulations. UX 11200 BAG0101.9 11.17...
Page 16: User Training
Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. UX 11200 BAG0101.9 11.17...
Page 17: Danger From Residual Energy
It is strictly forbidden to • drill holes in the frame or on the running gear. • increase the size of existing holes on the frame or the running gear. • weld support parts. UX 11200 BAG0101.9 11.17...
Page 18: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those ap- proved by AMAZONEN-WERKE, so that the type approval remains valid according to the national and international regulations. The use...
Page 19: Warning Symbols And Other Signs On The Machine
2. The consequence of non-compliance with the risk avoidance instructions. For example: causes serious injuries to fingers or hands. 3. Risk avoidance instructions. For example: only touch machine parts when they have come to a complete standstill. UX 11200 BAG0101.9 11.17...
Page 20: Positions Of Warning Symbols And Other Labels
General safety instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 UX 11200 BAG0101.9 11.17...
Page 21 Nominal voltage Safety distance from transmission lines up to 1 kV over 1 up to 110 kV over 110 up to 220 kV over 220 up to 380 kV UX 11200 BAG0101.9 11.17...
Page 22 • Only actuate the operator controls for the tractor's three-point hydraulic system ο from the intended workstation beside the tractor. ο if you are outside of the danger area between the tractor and the machine. UX 11200 BAG0101.9 11.17...
Page 23 • Read and observe the instructions in the operating manual before carrying out any maintenance or repair work. • If you are injured by hydraulic fluid, contact a doctor immediately. UX 11200 BAG0101.9 11.17...
Page 24 MD 173 Risk of breathing in hazardous materials via poisonous vapours from the spray liquid tank. This danger can cause extremely serious and potentially fatal injuries. Never climb into the spray liquid tank. UX 11200 BAG0101.9 11.17...
Page 25 • Instruct anyone in the danger area between tractor and machine to leave the danger ar- ea while the tractor engine is running and the tractor is not secured against uninten- tional rolling. UX 11200 BAG0101.9 11.17...
Page 26 Maintain an adequate safety distance from any suspended loads or raised machine parts. • Ensure that all personnel maintain an ade- quate safety distance from suspended loads or raised machine parts. ME 976 The required tyre pressure is 2.5 bar. UX 11200 BAG0101.9 11.17...
Page 27: Potential Risks From Not Observing The Safety Instructions
Comply with the accident prevention instructions on the warning sym- bols. When driving on public roads and routes, comply with the appropriate statutory road traffic regulations. UX 11200 BAG0101.9 11.17...
Page 28: Safety Information For Users
• Before connecting the machine to or disconnecting the machine from the tractor's three-point linkage, secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented. UX 11200 BAG0101.9 11.17...
Page 29 Before leaving the tractor, secure it against unintended starting and rolling. To do this: ο lower the machine onto the ground ο apply the parking brake ο switch off the tractor engine ο remove the ignition key UX 11200 BAG0101.9 11.17...
Page 30 • Adjust your driving speed to the prevailing conditions. • Before driving downhill, switch to a low gear. • Before moving off, always switch off independent wheel braking (lock the pedals). UX 11200 BAG0101.9 11.17...
Page 31: Hydraulic System
• Replace the hydraulic hose lines if they are damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years.
Page 32: Electrical System
ο Ensure that the retrofitted electrical and electronic compo- nents comply with the EMC directive 2014/30/EU in the ap- propriate version and bear the CE mark. UX 11200 BAG0101.9 11.17...
Page 33: Universal Joint Shaft Operation
Secure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning, servic- ing or maintenance work on universal joint shaft-driven machines or PTO shafts. • After decoupling the PTO shaft, place it on the holder provided. UX 11200 BAG0101.9 11.17...
Page 34: Coupled Machines
Be particularly careful when carrying out any welding, torch cut- ting or drilling work in the area of the brake lines. • Always carry out a braking test after any adjusting or repair work on the braking system. UX 11200 BAG0101.9 11.17...
Page 35: Tyres
Park the machine in a safe place and lock the machine against unintentional lowering and rolling (parking brake, wheel chocks), before carrying out work on the tyres. • Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN-WERKE. UX 11200 BAG0101.9 11.17...
Page 36: Field Sprayer Operation
Do not fill field sprayers with water from bodies of water which are open to the public, for the protection of people, animals and the environment. • Only fill field sprayers ο using a free flow from the mains water supply. ο using genuine AMAZONE filling equipment. UX 11200 BAG0101.9 11.17...
Page 37: Cleaning, Maintenance And Repairs
Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at- tached machines. • Only use genuine AMAZONE replacement hoses which stand up to chemical, mechanical and thermal requirements. Only use hose clamps made from V2A for installation. •...
Page 38: Loading And Unloading
Lashing points DANGER The 5 lashing points marked must be used for securing the ma- chine on a transport vehicle. • Two lashing points to the left and right of the draw bar (Fig. 6/1). Fig. 6 UX 11200 BAG0101.9 11.17...
Page 39 Loading and unloading • Lashing points on the right and left between the wheels (Fig. 7/1). Fig. 7 • One lashing point at the rear (Fig. 8/1). Fig. 8 UX 11200 BAG0101.9 11.17...
Page 40: Product Description
(3) Control terminal and induction bowl behind the swivel-mounted cover. (4) Flushing water tank 1 (5) Spraying - and agitator pumps Fresh water tank (7) Maintenance platform with ladder (8) Drawbar (9) Hose cabinet (10) Wheels and tyres UX 11200 BAG0101.9 11.17...
Page 41 Product description Fig. 10 (1) Flushing water tank 2 (2) Hydraulic stand (3) Parking brake, Hydraulic block and and transport box behind the swivel-mounted cover. Job- computer (5) Super-L -boom UX 11200 BAG0101.9 11.17...
Page 42: Safety And Protection Equipment
Super-L boom from folding out unintentionally Fig. 11 • Fig. 12: Handrail on the Maintenance platform Fig. 12 • Fig. 13/… (1) PTO shaft guard with supporting chains (2) Machine PTO shaft guard Fig. 13 UX 11200 BAG0101.9 11.17...
Page 43: Liquid Circuit
8. Spraying pump ated 20. DUS switch tap (H) Stop tap, flush water filling 9. Induction device (I) Switch tap - subsidiary agi- 10. Induction device cleaning tator / pressure filter for hose draining Cleaning nozzles UX 11200 BAG0101.9 11.17...
Page 44: Supply Hoses Between The Tractor And The Machine
(6) 2 x 3 reflectors, yellow (lateral view: distance of max. 3m) Connect the lighting system via the connector to the 7-pin tractor socket. For France, additional lateral danger signs and warning beacon on the sprayer boom are required. UX 11200 BAG0101.9 11.17...
Page 45: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •...
Page 46: Regular Device Inspections
However their service life is reduced by use at low temperatures (e.g. AUS in frosty conditions). The materials and components used for AMAZONE field sprayers are safe for liquid fertiliser. UX 11200 BAG0101.9 11.17...
Page 47: Danger Areas And Danger Points
• under raised, unsecured machines or machine parts. • when unfolding/folding the sprayer boom in the vicinity of over- head electricity cables, through contact with the cables. UX 11200 BAG0101.9 11.17...
Page 48: Rating Plate And Ce Mark
Permissible axle load - axle 2 rear • Permissible total weight (kg) • Permissible system pressure (bar) • Fig. 18 Factory • Model year 4.11 Conformity Directives/Standards designation • The implement complies 2006/42/EC Implement directive with the • 2014/30/EU EMC directive UX 11200 BAG0101.9 11.17...
Page 49: Maximum Permissible Application Rate
2. Read the application rate per hectare depending on the speed from the spray table (See page 231). Example: UX 11200, Pump P 750, Super L 36 m, 72 nozzles, 10 km/h Permissible application rate 735 l/min - 0,05 x 11200 l = 175 l/min →...
Page 50: Technical Data
6-5-5-5-6-5-5-5-6 8-7-8-8-8-7-8 27 m 6-6-6-6-6-6-6-6-6 9-7-8-8-8-7-9 28 m 7-6-6-6-6-6-6-6-7 30 m 8-7-6-6-6-6-6-7-8 32 m 8-6-7-7-8-7-7-6-8 7-8-7-7-8-7-7-8-7 33 m 6-6-6-6-6-6-6-6-6-6-6 10-10-10-12-10-10-10 36 m 9-9-7-7-8-7-7-9-9 36 m / 24 m 6-7-(9+1)-9-10-9-(9+1)-7-6 7-9-9-9-10-9-9-9-7 39 m 6-6-6-6-6-6-6-6-6-6-6-6-6 40 m 8-9-9-9-10-9-9-9-8 UX 11200 BAG0101.9 11.17...
Page 51: Residual Amounts
34,5 l 35,0 l 3,0 l 38,0 l 40 m 5,5 l 21,0 l 26,5 l 27,0 l 3,0 l 30,0 l 34,0 l 3,0 l 37,0 l DUS: Pressure circulating system Dilutable Not dilutable Total UX 11200 BAG0101.9 11.17...
Page 52 Construction type 12- cylinder piston diaphragm pump Pulsation damping Pressure reservoir The pumps are driven • directly by the PTO shaft. → Drive speed 540 rpm • directly from a hydraulic motor. → Drive speed 540 rpm UX 11200 BAG0101.9 11.17...
Page 53: Weights Basic Machine And Modules
Exceeding the permitted payload is prohibited. Risk of accident because of unstable driving conditions. Carefully determine the payload, and therefore the permitted filling amount for your machine. Not all filling media can be used to fill the tank completely. UX 11200 BAG0101.9 11.17...
Page 54: Permissible Total Weight And Tyres
20600 380/90 R46 173A8/173D 26000 26000 480/80 R46 177A8/177D 29200 29200 650/75 R38 169A8/169B 23200 23200 520/85 R42 162A8/162B 19000 19000 580/70 R42 161A8/158D 18500 17000 650/65 R38 164A8/161B 20000 18500 650/75 R38 169A8/169B 23200 23200 UX 11200 BAG0101.9 11.17...
Page 55: Noise Emissions Data
The workplace-related emissions value (acoustic pressure level) is 74 dB(A), measured during operation at the ear of the tractor driver with the cab closed. Measuring unit: OPTAC SLM 5. The noise level is primarily dependent on the vehicle used. UX 11200 BAG0101.9 11.17...
Page 56: Required Tractor Equipment
1 hydraulic coupling, conforms to ISO 5676 The hydraulic brake system is prohibited in Germany and several other EU countries. Universal joint shaft (depending on equipment) • Required speed: 540 rpm • Direction of rotation: Clockwise, viewed from rear toward the tractor. UX 11200 BAG0101.9 11.17...
Page 57: Construction And Function Of The Basic Machine
In its switched-on state, the main agitator ensures a ho- mogeneous spray liquid in the spray liquid tank. The stirring perfor- mance of the main agitator can be adjusted infinitely using the main agitator setting tap (H). Fig. 19 UX 11200 BAG0101.9 11.17...
Page 58: Control Terminal
(K) Suction filter / drain spray liquid switch tap (9) Button actuation - suction port (L) Ecofill switch tap (10) Ecofill connection (11) Filling level indicator (12) Storage box (13) Button - filling - spray liquid tank through pres- sure hose UX 11200 BAG0101.9 11.17...
Page 59 - Suction chest The suction port is electrically operated by the button on the control or operating terminal. ○ Sucking from flushing water tank ○ Sucking from spray tank ο Sucking via suction hose Fig. 24 UX 11200 BAG0101.9 11.17...
Page 60 - Ecofill switch tap ο Ecofill Filling through Ecofill filling connection ο Zero setting All stop taps are • open when lever position is in direction of flow • closed when lever position is transverse to direction of flow UX 11200 BAG0101.9 11.17...
Page 61: Pto Shaft
With the machine uncoupled, place the PTO shaft in the holder provided. This protects the PTO shaft from damage and dirt. ο Never use the supporting chain of the PTO shaft to sus- pend the uncoupled PTO shaft. UX 11200 BAG0101.9 11.17...
Page 62 PTO shaft has an overload or freewheel clutch. • Before switching on the universal joint shaft, read and follow the safety precautions for universal joint shaft operation in the sec- tion "Safety information for the user", page 33. UX 11200 BAG0101.9 11.17...
Page 63: Coupling The Pto Shaft
Supporting chains must not become caught on machine or tractor parts. 7. Check that there is sufficient clearance around the PTO shaft in all operating conditions. Insufficient clearance will result in dam- age to the PTO shaft. 8. Provide the necessary clearance (if required). UX 11200 BAG0101.9 11.17...
Page 64: Uncoupling The Pto Shaft
PTO shaft. 5. Place the PTO shaft in the holder provided. 6. Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time. UX 11200 BAG0101.9 11.17...
Page 65: Hydraulic Connections
Double acting (optional) lower natural SingleTrail Single acting raise Lift modul yellow Double acting optional lower Profi-Folding Folding using tractor Function Hose identification control units Permanent oil circulation Single acting Pressure-free return flow control line Load-Sensing- UX 11200 BAG0101.9 11.17...
Page 66: Coupling Hydraulic Hose Lines
Plug the hydraulic plug(s) into the hydraulic sockets until you can feel the hydraulic plug(s) locking. • Check the coupling points on the hydraulic hose lines, to see if they are sitting correctly and are sealed. UX 11200 BAG0101.9 11.17...
Page 67: Disconnecting Hydraulic Hose Lines
(neutral position). 2. Unlock the hydraulic connectors from the hydraulic sockets. 3. Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps. 4. Store the hydraulic hose lines in the hose cabinet. UX 11200 BAG0101.9 11.17...
Page 68: Air Pressure Brake System
The brake drums are fitted with self regulating brake levers that make sure that the wear to the brake linings is compensated. Fig. 29 Fig. 31/... (1) Hose coupling on brake line (yellow) (2) Hose coupling on supply line (red) Fig. 30 UX 11200 BAG0101.9 11.17...
Page 69: Automatic Load-Dependent Braking Force Regulator (Alb)
The axles are fitted with an automatic load-dependant braking force regulator (ALB). Input pressure: 6.5 bar Setting data dependent on the axle load: Axle load Bellows pressure Output pressure (each axle) [bar] [bar] [kg] 2 x 3650 2 x 9500 UX 11200 BAG0101.9 11.17...
Page 70: Coupling The Brake System
When coupling the supply line (red), the supply pressure coming from the tractor automatically presses out the actu- ator button for the release valve on the trailer brake valve 3. Loosen the parking brake and/or remove the wheel chocks. UX 11200 BAG0101.9 11.17...
Page 71: Uncoupling The Brake System
2. Pneumatic braking system 2.1 Release the supply line hose coupling (red). 2.2 Release the brake line hose coupling (yellow). 3. Close the hose coupling covers on the tractor. UX 11200 BAG0101.9 11.17...
Page 72: Hydraulic Service Brake System
Fig. 32/… (1) Pulling cable (2) Brake valve with pressure accumulator (3) Hand pump to relieve the brake (A) Brake released (B) Brake applied DANGER Fig. 31 Before travel, set the brake to the application position. UX 11200 BAG0101.9 11.17...
Page 73 • into the hose line to the tractor and impedes the coupling of the brake line to the tractor. In these cases, relieve pressure using the hand pump on the brake valve. UX 11200 BAG0101.9 11.17...
Page 74: Parking Brake
Correct the setting of the parking brake if the spindle's tension is no longer sufficient. • Ensure that the bowden cable is not lying or rubbing against other vehicle parts. • When the parking brake is off, the bowden cable must be slightly slack. UX 11200 BAG0101.9 11.17...
Page 75: Foldable Wheel Chocks
Each of the wheel chocks is attached with a thumb bolt on the right side of the implement. Fig. 35 Put the foldable wheel chocks into operating posi- tion by pressing the button and apply directly on the wheels before uncoupling. Fig. 36 UX 11200 BAG0101.9 11.17...
Page 76: Safety Chain For Implements Without Brake System
Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. The safety chain must be correctly fixed to a suitable position on the tractor before transporting. Fig. 37 UX 11200 BAG0101.9 11.17...
Page 77: Tandem Axle
For speeds of less than 15 km/h, the axle may trail freely. DoubleTrail tandem axle: The angle of the machine to the tractor is detect- ed by the handlebar with ball coupling head 50, which is coupled to the tractor. Fig. 39 UX 11200 BAG0101.9 11.17...
Page 78: Hydropneumatic Sprung Suspension (Optional)
/ hitch. • The red mark (Fig. 43/1) on the stand control display is visible if the machine is resting on the hy- draulic stand. Fig. 41 UX 11200 BAG0101.9 11.17...
Page 79: Spray Liquid Tank
This does not affect the durability of the spray liquid tank. Hinged/screw lid for the filling opening • To open the lid, rotate to the left and swing open. • To close the lid, fold down and rotate to the right until tight. UX 11200 BAG0101.9 11.17...
Page 80: Agitators
The agitation power can be adjusted con- tinuously at the switch tap (Fig. 45/1). • The additional agitator is simultaneously combined with the pressure filter flushing system for the self-cleaning pressure filter. Lock for drainage function of the pressure filter (Fig. 45/2). UX 11200 BAG0101.9 11.17...
Page 81: Maintenance Platform With Ladder
Riding on the field sprayer is prohibited. You MUST ensure that the ladder is locked in transport position. Fig. 46/... (1) Folded up ladder secured in transport posi- tion. (2) Automatic catch To unlock the automatic catch, lift the lever Fig. 44 UX 11200 BAG0101.9 11.17...
Page 82: Suction Port For Filling The Spray Liquid Tank (Optional)
(Fig. 48). • Return flow safe direct filling, not approved for filling from a public water supply net- work. Fig. 46 Fig. 49: (1) Pressure filling connection (2) Start / stop button for filling Fig. 47 UX 11200 BAG0101.9 11.17...
Page 83: Flushing Water Tank
Only fill the flushing water tank with clear fresh water. Filling the flushing water tank 1. Connect filling hose. Fig. 50 2. Switch tap in position 3. Fill the flushing water tank via the filling connection (observe fill level display). UX 11200 BAG0101.9 11.17...
Page 84: Induction Bowl With Canister Flushing
• the pressure plate is pressed downwards. • the closed hinged lid presses the canister flushing nozzle down- wards. Fig. 53 WARNING Close the hinged lid before rinsing the induction bowl. Fig. 54 UX 11200 BAG0101.9 11.17...
Page 85: Filling Connection For Ecofill (Optional)
Fig. 55 5.16 Filling connection for Ecofill (optional) Ecofill - connection for extracting spraying agent from Ecofill -tanks. Fig. 56 (1) Ecofill filling connection (optional) (2) Flushing port for Ecofill counter. (L) Ecofill switch tap UX 11200 BAG0101.9 11.17...
Page 86: Fresh Water Tank
When using the field sprayer, make sure that there is always an ade- quate supply of clear freshwater. Check and also fill the freshwater tank when you fill the spray liquid tank. UX 11200 BAG0101.9 11.17...
Page 87: Pump Equipment
Hydraulic pump drive • The maximum pump speed is hydraulically limited to 540 rpm. • For low pump speeds, reduce the oil flow from the tractor side. • The pump speed is displayed on the operating terminal. UX 11200 BAG0101.9 11.17...
Page 88: Filter Equipment
Suction filter The suction filter (Fig. 63/1) filters • the spray liquid during the spraying opera- tion. • the water when filling the spray liquid tank via the suction hose. Mesh size: 0.60 mm Fig. 61 UX 11200 BAG0101.9 11.17...
Page 89: Self Cleaning Pressure Filter
50 mesh/inch (standard), for nozzle size '02' to '05' Filter area: 5.07 mm² Mesh size: 0.35 mm • 100 mesh/inch, for nozzle size '015' and smaller Filter area: 5.07 mm² Mesh size: 0.15 mm Fig. 63 UX 11200 BAG0101.9 11.17...
Page 90: Bottom Sieve In The Induction Bowl
Transport and secure container (Fig. 67/1) for storing protective clothing and accessories. Fig. 65 5.21 Crop protection underside (optional) The crop protection underside can be folded on the left side and thus allows access for draining the field sprayer. Fig. 66 UX 11200 BAG0101.9 11.17...
Page 91: Exterior Wash Down Kit (Optional)
Secure the spray gun against uninten- tional spraying using the locking mechanism (Fig. 69/1) • before each pause in spraying. • before depositing the spray gun in its holder after cleaning work is complete. Fig. 68 UX 11200 BAG0101.9 11.17...
Page 92: Camera System
The implement can be equipped with (Fig. 70/1) a camera. Features: • Viewing angle of 135° • Heater and lotus coating • Infrared night-view technology • Automatic backlight compensation Fig. 69 UX 11200 BAG0101.9 11.17...
Page 93: Work Floodlights
2 work floodlights on the sprayer boom and 2 work floodlights on the platform. Fig. 70 LED individual nozzle illumination: Fig. 71 2 variants: • Separate power supply from the tractor is required, operation via the dashboard. • Power supply and operation via ISOBUS. UX 11200 BAG0101.9 11.17...
Page 94: Comfort Equipment
To change over the suction chest using the button • from spraying to flushing, the operating terminal must be in the work menu, • from filling to spraying, the operating terminal must be in the filling menu See operating manual for software ISOBUS. UX 11200 BAG0101.9 11.17...
Page 95: Operating Terminal
[l/ha] depending on the quantity (target quantity) entered and the current operational speed [km/h]. See operating manual for software ISOBUS. AMATRON 3 AMAPAD Fig. 73 UX 11200 BAG0101.9 11.17...
Page 96: Amapilot / Amapilot+ Multi-Function Stick
AmaPilot+ is an AUX-N control element with freely assignable key assignment (keys pre- assigned like for the AmaPilot) 30 functions can be selected by pressing with your thumb. Two additional levels can also be switched on. UX 11200 BAG0101.9 11.17...
Page 97: Construction And Function Of The Sprayer Boom
Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment. Always align the sprayer boom parallel to the ground; only then can the specified spraying height be achieved on all nozzles. UX 11200 BAG0101.9 11.17...
Page 98 Release the control for folding the boom out and in immediately if someone enters the swivel range. The hydraulic cylinders for boom folding maintain their respective end positions (transport position and working position) in both the folded-in and folded-out boom state. UX 11200 BAG0101.9 11.17...
Page 99 Locking the swing compensation: ο For road transport ο When folding the boom out and in. Folding via the tractor control unit: the swing compensation locks au- tomatically before the boom folds in. UX 11200 BAG0101.9 11.17...
Page 100 Fig. 75 UX 11200 BAG0101.9 11.17...
Page 101: Super-L Boom
(3) Return flow meter for determining the spray liquid that has been fed back into the spray liquid tank (4) Motor valves for switching the boom part width sections on and off (5) Bypass valve (6) Pressure relief (7) Pressure sensor Fig. 77 UX 11200 BAG0101.9 11.17...
Page 102: Spacer
(Fig. 80/A). Locking the transport safety catch Fig. 78 After folding the sprayer boom, swivel the transport safety bows downwards, thereby lock- ing the sprayer boom (Fig. 80/B). UX 11200 BAG0101.9 11.17...
Page 103: Working With The Sprayer Boom Folded Out On One Side
5. Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground. 6. Switch off the part width sections of the folded-in boom. 7. During spraying operation, drive at a significantly reduced speed. UX 11200 BAG0101.9 11.17...
Page 104: Reduction Joint On The Outer Boom (Optional)
2 bolts lock the folded and unfolded outer element in its respective end positions. CAUTION Before road transport, unfold the outer elements again so that the transport locking mechanism is active when the boom is folded. UX 11200 BAG0101.9 11.17...
Page 105: Boom Width Reduction (Option)
4. Deactivate the respective boom part width sections in the on- board computer. 5. Perform work with reduced working width. Close the stop tap for the boom damping. • For road transport • For use with full working width UX 11200 BAG0101.9 11.17...
Page 106: Boom Extension (Option)
(1) Boom extension in transport position (2) Boom extension in working position (3) Stop tap for the outer nozzle Stop tap opened Stop tap closed (4) Wing bolts for securing the boom extension in the transport or working position UX 11200 BAG0101.9 11.17...
Page 107: Hydraulic Tilt Adjustment (Optional)
50 cm. When switched back on again, the sprayer boom is lowered back to the calibrated height. See operating manual for software ISOBUS • Setting the ultrasound sensors: → see Fig. 85 UX 11200 BAG0101.9 11.17...
Page 108: Spray Lines
(1) Flow meter (6) DUS stop tap (2) Flow meter (7) Pressure control valve (3) Boom part width section valves (8) Check valve (4) Bypass valve for low application rates (9) Pressure control valve (5) Pressure circulation line UX 11200 BAG0101.9 11.17...
Page 109 Fig. 84 ately after the sprayer boom is switched on, with no delay. • prevents damage to the spray line. UX 11200 BAG0101.9 11.17...
Page 110: Single Nozzles
The multi nozzles head is switched off in the intermediate positions. This provides the possi- bility of reducing the working width of the boom. Rinse the spray lines before twisting the multi nozzles head onto another nozzle type. Fig. 86 UX 11200 BAG0101.9 11.17...
Page 111 (5) Diaphragm seat. (6) Sleeve nut - holds the entire diaphragm valve in the three-way nozzle carrier. (7) Nozzle filter; fitted as standard on machines with 50 mesh/inch. (8) Rubber seal. (9) Bayonet cap. (10) O-ring. Fig. 87 UX 11200 BAG0101.9 11.17...
Page 112: Electric Boundary Nozzles (Optional)
Fig. 89 6.8.5 Electric additional nozzle switching (optional) With the additional nozzle switching, another exterior nozzle is cut in, increasing the working width by one metre. Fig. 90 UX 11200 BAG0101.9 11.17...
Page 113: Automatic Single Nozzle Control (Optional)
• Alternatively, the nozzles can be manually selected. • For boundary treatment, an extra nozzle body can be separately configured. • LED single nozzle illumination integrated in the nozzle body. UX 11200 BAG0101.9 11.17...
Page 114 Symbol for nozzle housings - AmaSelect.  The arrow shows the direction of travel. → This is important for the assembly of the nozzles in the nozzle bodies! UX 11200 BAG0101.9 11.17...
Page 115: Special Optional Equipment For Liquid Fertiliser
Different three-ray nozzles and their operational areas (at 8 km/h) • yellow 50 - 80l AUS / ha • 80 - 126l AUS / ha • blue 115 - 180l AUS / ha • white 155 - 267l AUS / ha UX 11200 BAG0101.9 11.17...
Page 116: Line Filter For Spray Lines
Overview of the filter inserts • Filter insert with 50 mesh/inch (blue) • Filter insert with 80 mesh/inch (grey) • Filter insert with 100 mesh/inch (red) Fig. 91 UX 11200 BAG0101.9 11.17...
Page 117: Hole Nozzles / Fd Nozzles (Optional)
FD 04 150 - 240 l AHL/ha (at 8 km/h) • FD 05 190 - 300 l AHL/ha • FD 06 230 - 360 l AHL/ha • FD 08 300 - 480 l AHL/ha • FD 10 370 - 600 l AHL/ha* UX 11200 BAG0101.9 11.17...
Page 118: Foam Marker (Optional)
- distance is decreased Fig. 96/... (1) Tank (2) Slotted screw (3) Compressor Fig. 94 Fig. 97/... (1) Air and liquid agitator (2) Flexible plastic nozzle See operating manual for software ISOBUS. Fig. 95 UX 11200 BAG0101.9 11.17...
Page 119: Lift Module
• Lower the lifting module again before folding in the sprayer boom. The sprayer boom can otherwise not be put into the transport lock. • Always lift or lower the lifting module to the end position! UX 11200 BAG0101.9 11.17...
Page 120: Commissioning
The movement must stop auto- matically when you release the appropriate control. This does not apply to equipment movements that: • are continuous or • are automatically locked or • require a floating position or pressed position to function UX 11200 BAG0101.9 11.17...
Page 121: Checking The Suitability Of The Tractor
§ 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to § 29, paragraph 3 of the German Road Traffic Regulations. UX 11200 BAG0101.9 11.17...
Page 122 Tractor wheel base See tractor operating manual or vehicle documents or measurement Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement UX 11200 BAG0101.9 11.17...
Page 123 (Section 7.1.1.7). 7.1.1.6 Tyre load capacity Enter the double value (two tyres) of the approved load capacity (see, for example, tyre manufacturer's documentation) in the table (Section 7.1.1.7). UX 11200 BAG0101.9 11.17...
Page 124 (if required) attached to the tractor for the minimum front ballast (G V min • You must use a front weight, which is equal to at least the re- quired minimum front ballast (G V min UX 11200 BAG0101.9 11.17...
Page 125: Requirements For Tractor Operation With Attached Machines
ο that the permissible total weight of the tractor is observed ο that the approved load capacities of the tractor tyres are not exceeded. UX 11200 BAG0101.9 11.17...
Page 126 (ISO 6489-4) compatible only with Swivel drawbar form Y, hole (ISO 5692-3) Ø 50 mm Swivel drawbar Yoke that cannot be rotated (ISO 6489-5) (ISO 5692-3) (ISO 730) (ISO 730) Lower link hitch Lower link traverse UX 11200 BAG0101.9 11.17...
Page 127 / in the operating manual of your tractor. actually calculated specified D value value for the combination Coupling device on the tractor ≤ Coupling device of the implement ≤ Drawbar of the implement ≤ UX 11200 BAG0101.9 11.17...
Page 128: Machines Without Their Own Brake System
(≥) the actual weight of the connected machines. In many countries, other regulations apply. In Russia, for exam- ple, the weight of the tractor must be double that of the attached machine. • The maximum operational speed is 25 km/h. UX 11200 BAG0101.9 11.17...
Page 129: Adjusting The Length Of The Pto Shaft To The Tractor
PTO shaft. Only actuate the operator controls for the tractor's three-point linkage • from the intended workstation. • if you are outside of the danger area between the tractor and the machine. UX 11200 BAG0101.9 11.17...
Page 130 8. Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft. The tractor symbol on the protective tube of the PTO shaft identi- fies the tractor-side connection of the PTO shaft. UX 11200 BAG0101.9 11.17...
Page 131: Securing Tractor / Machine Against Accidental Starting And Rolling
5. Secure the machine against unintentional rolling (only attached machine) ο On flat ground using the parking brake (if present) or wheel chocks. ο On uneven ground or slopes using the parking brake and wheel chocks. UX 11200 BAG0101.9 11.17...
Page 132: Fitting Wheels
2. Loosen wheel nuts on the inflatable spare tyres. 3. Remove inflatable spare tyres. CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place. 4. Place the running wheels on threaded bolts. 5. Tighten wheel nuts. UX 11200 BAG0101.9 11.17...
Page 133: Initial Operation Of Service Brake System
We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings (see "Maintenance" sec- tion, page 197). UX 11200 BAG0101.9 11.17...
Page 134: Adjusting The Hydraulic System With The System Setting Screw
Implement-side connections in compliance with ISO15657: (1) P – feed line, pressure line, plug standard width 20 (2) LS – control line, plug standard width 10 (3) T - return line, socket standard width 20 Fig. 100 UX 11200 BAG0101.9 11.17...
Page 135 (4) Closed-Center hydraulic system with pres- sure-regulated setting pump. → Put the system setting screw in position B. Risk of overheating of the hydraulic system: the Closed-Center hydraulic system is less suitable for the operation of hydraulic mo- tors. Fig. 101 UX 11200 BAG0101.9 11.17...
Page 136: Rotation Angle Sensor - Doubletrail
Commissioning Rotation angle sensor - DoubleTrail To use DoubleTrail, the tractor has to be fitted with a ball head cou- pling 50 as specified in ISO 26402 for the steering unit. Fig. 102 UX 11200 BAG0101.9 11.17...
Page 137: Coupling And Uncoupling The Machine
WARNING Risk of crushing, being caught or pulled in, or impact when the machine is unexpectedly released from the tractor. Use the intended equipment to connect the tractor and the machine in the proper way. UX 11200 BAG0101.9 11.17...
Page 138 5. Lift the stand into transport position. 6. Remove wheel chocks, release parking brake. When taking a corner with the machine hooked up for the first time, please make sure that no attachment on the tractor collide with the machine. UX 11200 BAG0101.9 11.17...
Page 139: Uncoupling The Machine
2.5 Decouple the PTO shaft. 2.6 Place the PTO shaft in the holder. 2.7 Uncouple the supply lines. 2.8 Fasten the supply lines in the corresponding parking sock- ets. 2.9 Hydraulic brake: detach parking brake pulling cable from tractor. UX 11200 BAG0101.9 11.17...
Page 140: Manoeuvring The Uncoupled Machine
7. Uncouple the machine and manoeuvring vehicle. Before the implement can be manoeuvred in reverse, the rear axle must be locked in the straight position. Close the stop tap on the hydraulic block. UX 11200 BAG0101.9 11.17...
Page 141: Transportation
These risks pose serious injuries or death. Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor. If necessary, drive only with a partially filled tank. UX 11200 BAG0101.9 11.17...
Page 142 DoubleTrail: Select the road steering mode on the DoubleTrail operating terminal! SingleTrail: For transportation journeys, align the rear swivel axle parallel to the front axle. To do this, actuate the corresponding tractor control unit natural. UX 11200 BAG0101.9 11.17...
Page 143: Using The Machine
In so doing, take your personal abilities into account, as well as the road, traffic, visibility and weather conditions, the driving characteris- tics of the tractor and the connected machine. UX 11200 BAG0101.9 11.17...
Page 144 Maintain a sufficient safety clearance between you and the driv- en PTO shaft. • Direct people out of the danger area of the driven PTO shaft. • Shut down the tractor engine immediately in case of danger. UX 11200 BAG0101.9 11.17...
Page 145 ο before removing the gloves. • To use Trail-Tron, open the stop tap on the hydraulic cylinder. • For load-sensing operation, open the stop tap on the load- sensing control line. UX 11200 BAG0101.9 11.17...
Page 146: Preparing For Spraying Operation
Flush the nozzle line before: ο each time changing a nozzle. ο before rotating the multiple-nozzle head to another nozzle. See the section on "Cleaning", page 187 • Fill the flushing water tank and the clear water tank. UX 11200 BAG0101.9 11.17...
Page 147: Preparing The Spray Liquid
The prescribed water and agent spray rate can be found in the directions for use of the crop protection agent. • Please read intently the directions for use of the agent and ob- serve the specified precautions! UX 11200 BAG0101.9 11.17...
Page 148 Specific weights of different liquids Liquid Water Urea NP solution Density [kg/l] 1.11 1.28 1.38 Control terminal: In the control terminal, call up the filling display from the Job menu. UX 11200 BAG0101.9 11.17...
Page 149 The agitators normally remain switched on from the initial filling to the end of the spraying operation. The instructions of the agent manufac- turer, however, have priority. UX 11200 BAG0101.9 11.17...
Page 150 High degrees of water hardness above 15° dH (German degrees of hardness) can lead to lime deposits, which may impede the function- ing of the implement and must be removed at regular intervals. UX 11200 BAG0101.9 11.17...
Page 151: Calculating The Filling And Refill Quantity
How many litres or kg of agent are needed to fill the tank? Question 2: How large is the area to be treated in ha if a residue of 20 l remains in the tank after spraying? UX 11200 BAG0101.9 11.17...
Page 152: Filling Table For Remaining Spray Area
The specified re-fill quantities apply for an application rate of 100 l/ha. For other application rates, the re-fill quantity increases by a multiple. • Take account of the residual quantity in the boom. Working width [m] Dis- tance Refill quantity [l] Fig. 103 UX 11200 BAG0101.9 11.17...
Page 153: Fill The Spray Liquid Tank Via The Suction Port And Blend In The Agent At The Same Time
Fig. 104 → Pressing the button again terminates the filling process prematurely. Fig. 105 • The filling level report limit has to be entered correctly! • The filled container is indicated by an acoustic signal. UX 11200 BAG0101.9 11.17...
Page 154 Open switch tap 9. Move switch tap to position 10. Move switch tap to position Fig. 106 While blending in the agent, the supply of water and the suction speed can be adjusted using switch taps UX 11200 BAG0101.9 11.17...
Page 155 Set switch tap to position Filling from open water access points Follow regulations closely when filling the spray liquid tank from an open water access point with a suction hose. UX 11200 BAG0101.9 11.17...
Page 156: Adding The Agent Using Ecofill
1. Decouple the hose from the Ecofill contain- er and couple it to the flushing foot. 2. Move switch tap to position → The counter is flushed. 3. Move switch tap back to 0 and disconnect the counter. Fig. 108 UX 11200 BAG0101.9 11.17...
Page 157: Filling The Spray Liquid Tank Via The Filling Connection And Blending In The Agent
11. Pour the calculated and measured quantity of agent for filling the tank into the induction bowl (maximum 50 l). → The content of the induction bowl is evacu- ated. UX 11200 BAG0101.9 11.17...
Page 158 17. Move switch tap to position and re- move the canister. Fig. 110 18. Open switch tap Due to the high consumption of flush- ing water, keep switch tap open only as long as necessary. UX 11200 BAG0101.9 11.17...
Page 159 24. Close the external stop tap on the filling hose. 25. For pressure relief in the filling hose: press the button on the control terminal. 26. Uncouple pressure line. Accept the value for the current fill level. UX 11200 BAG0101.9 11.17...
Page 160: Spraying Operation
Refer to the section "Spray tables for flat-fan, anti-drift, injector and air-mix nozzles", Seite 174. • At wind speeds of 3 m/s, take additional drift reduction measures (refer to the section "Measures for drift reduction", page 164)! UX 11200 BAG0101.9 11.17...
Page 161 Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25%. • If the spray pressure drops off while conditions remain otherwise unaltered, the suction or pressure filter are probably blocked. UX 11200 BAG0101.9 11.17...
Page 162: Applying The Spray Liquid
Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure. UX 11200 BAG0101.9 11.17...
Page 163 8. Activate pump at the pump operating speed. Fig. 111 At low spray rates, the pump speed can be reduced to save energy. Switch on the sprayers via the operating terminal. UX 11200 BAG0101.9 11.17...
Page 164: Drift Reduction Measures
Fig. 112 In case of a machine with nozzle con- trol, the spray line is flushed. If you start spraying again, it will take two to five minutes before concentrated spray liquid is applied again. UX 11200 BAG0101.9 11.17...
Page 165: Residues
Formula for calculating the required distance in [m] for spraying out the undiluted residue in the spray line: Undilutable residue [l] x 10,000 [m /ha] Required distance [m] = Application rate [l/ha] x working width [m] UX 11200 BAG0101.9 11.17...
Page 166: Diluting The Excess Residue In The Spray Liquid Tank And Spraying Out The Diluted Residue Remaining At The End Of Spraying Operations
7. Switch off the sprayers on the on-board computer. 8. Clean the field sprayer. When spreading residues on already treated areas, observe the max- imum permissible spray rate of the agents. UX 11200 BAG0101.9 11.17...
Page 167: Emptying The Spray Liquid Tank Using The Pump
2. Move the pressure gauge switch tap position 3. Open switch tap 4. Operating terminal: Suction port set to spraying / Press the suction port button , suction port in position 5. Activate the pump (540 rpm). Fig. 114 UX 11200 BAG0101.9 11.17...
Page 168: Cleaning The Field Sprayer
(e.g. a Biobed). Observe all national regulations involved. • When spreading residues on areas already treated, observe the maximum permissible spray rate of the agents. For machines with comfort equipment, See operating manual for software ISOBUS. UX 11200 BAG0101.9 11.17...
Page 169: Cleaning The Sprayer With The Tank Empty
Operating terminal: Switch off sprayer. 6. Repeat steps 1 to 3 once or twice. 7. Drain final residue, see page 172172. 8. Clean suction filter and pressure filter; see page 173, 175. UX 11200 BAG0101.9 11.17...
Page 170: Intensive Cleaning Of The Sprayer During A Critical Agent Change
5. Drain the final residue, see page 172. 6. By all means, clean the suction filter and pressure filter, see page 173, 175. 7. Clean the sprayer, one run, see page 169. 8. Drain the final residue, see page 172. UX 11200 BAG0101.9 11.17...
Page 171: Performing Chemical Cleaning
Circulate the mixture in the implement using the pump (10 minutes). 5. Spray out the mixture on the previously treated field. List of available cleaning agents Product Manufacturer Agro-Quick Adama JET CLEAR Sudau agro Proagro Spritzenreiniger proagro GmbH UX 11200 BAG0101.9 11.17...
Page 172: Draining The Final Residues
Press the suction port button G, suc-tion port in position 3. Move switch tap to position 4. Open stop tap → Drain the final residue. Fig. 116 5. Close switch tap again and move switch to position Fig. 117 UX 11200 BAG0101.9 11.17...
Page 173: Cleaning The Suction Filter When Tank Is Empty
1. Unscrew the cover of the suction filter (Fig. 122/2). 2. Remove the cover with suction filter (Fig. 122/3) and clean with water. 3. Reassemble the suction filter in the reverse sequence. 4. Check the filter housing for leaks. Fig. 118 UX 11200 BAG0101.9 11.17...
Page 174: Cleaning The Suction Filter When Tank Is Full
9. Reassemble the suction filter in the reverse sequence. 10. Check the filter cover for leaks. 11. Press the suction port button G, suc-tion port in position 12. Move switch tap to position Fig. 120 UX 11200 BAG0101.9 11.17...
Page 175: Cleaning The Pressure Filter When The Tank Is Empty
1. Undo the sleeve nuts. 2. Remove the pressure filter (Fig. 125/1) and clean with water. 3. Refill the pressure filter. 4. Check the screw connection for leaks. 5. Move switch tap to position Fig. 122 UX 11200 BAG0101.9 11.17...
Page 176: Exterior Cleaning
5. Clean the field sprayer and the sprayer boom with the spray gun. Following the external cleaning: 6. Close switch tap 7. Move the pressure gauge switch tap position 8. Press the suction port button G, suc-tion Fig. 123 port in position UX 11200 BAG0101.9 11.17...
Page 177: Cleaning The Sprayer With A Full Tank (Work Interruption)
Tank, agitators are not clean! • The spray liquid concentration in the tank has changed. Continuing the spraying operation Before continuing with the spraying operation, activate the pump for five minutes at 540 min and switch on the agitators completely. UX 11200 BAG0101.9 11.17...
Page 178: Double Trail
Before starting to move, please make sure that the angle sensor and also the voltage and hydraulics supply are connected up correctly! Monitor the steering system fault signals within the first few metres travelled. 11.1 Operating terminal Fig. 125 UX 11200 BAG0101.9 11.17...
Page 179 Fault messages are displayed as fault codes. In addition, the buzzer is sounded shortly for every new fault and when starting up while there is a fault condition. Axle locked Axle steered Axle steered maximum UX 11200 BAG0101.9 11.17...
Page 180: Road Use
The LED of the field mode button goes off. Field mode has not been activated. Activated field mode is indicated by the continuously lit LED of the field mode button. UX 11200 BAG0101.9 11.17...
Page 181: Steering Program - Track Following Steering System
The additional buttons can be used to provide an offset for the setpoint axle angle. Thus, the track following steering system can counteract the drift on sloping ground. By pressing the button again, the offset is reset again. UX 11200 BAG0101.9 11.17...
Page 182: Steering Program - Manual Operation
Examples of changes in operating conditions: ο switching the steering system on and off. ο changing the steering program. A lower travelling speed is required to carry out the synchronisation of the axles. UX 11200 BAG0101.9 11.17...
Page 183: Tests And Faults
11.5.3 Fault memory The faults triggered are permanently saved in the EEPROM of the steering computer. This storage can hold 32 incidents. Each incident is saved with a fault code. UX 11200 BAG0101.9 11.17...
Page 184: Faults
Spray liquid leaking leaks tank and fix the leak UX 11200 BAG0101.9 11.17...
Page 185: Cleaning, Maintenance And Repair
1. Check hoses/tubes and connection pieces for any visually obvi- ous defects/leaking connections. 2. Repair any areas of chafing on hoses and pipes. 3. Immediately replace worn or damaged hoses and pipes. 4. Immediately repair leaking connections. UX 11200 BAG0101.9 11.17...
Page 186 Regular and proper maintenance is a requirement of our warranty conditions. • Use only genuine AMAZONE spare parts (see "Spare and wear parts and aids" section, page 18). • Use only genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly.
Page 187: Cleaning
ο The set pressure of the high-pressure cleaner / steam jet must not exceed 120 bar. ο Comply with safety regulations when working with pressure washers. UX 11200 BAG0101.9 11.17...
Page 188: Winter Storage And Long Periods Out Of Operation
At temperatures below freezing, hand crank the piston dia- phragm pumps before starting to prevent residual ice from dam- aging the piston and piston diaphragm. • Store the pressure gauge and any other electronic accessories in a place where they are safe from frost. UX 11200 BAG0101.9 11.17...
Page 189 At temperatures below freezing, hand crank the piston diaphragm pumps before starting to prevent residual ice from damaging the piston and piston diaphragm. • Store the pressure gauge and any other electronic accessories in a place where they are safe from frost! UX 11200 BAG0101.9 11.17...
Page 190: Lubrication Specifications
For lubrication, use a lithium saponified, multipurpose grease with EP additives: Company Lubricant designation Normal use conditions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM UX 11200 BAG0101.9 11.17...
Page 191: Lubrication Point Overview
3 Brake shaft bearing, outer and inner Grease nipple 4 Linkage adjuster 1000 Grease nipple 5 ECO-Master automatic linkage adjuster 1000 Grease nipple 6 Renew wheel hub bearing grease, 1000 Grease nipple check taper roller bearings for wear UX 11200 BAG0101.9 11.17...
Page 192 PTO shaft. Steering cylinder heads on steering axles In addition to the lubrication work, you must also make sure that the steering cylinder and the supply line are always bled. UX 11200 BAG0101.9 11.17...
Page 193 The wheel hub bearing must only be greased with BPW special longlife grease with a dropping point greater than 190 °C. The wrong grease or too great a quantity can result in damage. Mixing lithium-saponified grease with sodium-saponified grease can result in damage caused by incompatibility. UX 11200 BAG0101.9 11.17...
Page 194: Maintenance Schedule - Overview
Every week/ 50 operating hours Maintenance work Component Specialist workshop page • Hydraulic hose lines Check for defects • Check for leak tightness • Wheels Chec k the air pressure. • Check for damage, deformation Coupling device and cracks UX 11200 BAG0101.9 11.17...
Page 195 • Parking brake Check the braking effect with the brake on • Checking the boom for cracks / Booms beginning of crack formation • Check the fastening bolts for Coupling device wear and tight fit UX 11200 BAG0101.9 11.17...
Page 196 • Super-L boom Correct the settings • Cleaning solenoid valves • Hydraulic throttle valve Adjust the actuation speed • Drawbar Replace worn parts • Hydraulic plug Rinse / exchange the filter in the hydraulic plug UX 11200 BAG0101.9 11.17...
Page 197: Axle And Brake
Check the piston stroke on the brake cylinders, and adjust as necessary. • The air reservoir must not ο move around in the tensioning belts. ο be damaged. ο show any outward signs of corrosion damage. UX 11200 BAG0101.9 11.17...
Page 198 To the next matching hole (max. 30°). • Fit split pin and bend slightly open. • Top up the dust cap with high melting point grease and drive it into, or screw it onto the wheel hub. Fig. 138 UX 11200 BAG0101.9 11.17...
Page 199 Readjustment occurs automatically at a cam rotation of ap- prox. 15°. The ideal lever position (which cannot be altered owing to the attach- ment of the cylinder) is approx. 15° before perpendicularity, and the same in the actuation direction. UX 11200 BAG0101.9 11.17...
Page 200 → Water flows out of the drain valve. 2. Unscrew the drain valve from the air reser- voir and clean the reservoir if there are signs of dirt. Fig. 142 UX 11200 BAG0101.9 11.17...
Page 201 1. Check the dust sleeves or gaiters (Fig. 146/5) for damage. 2. Replace damaged parts. Joints on brake valves, brake cylinders and brake linkages Joints on brake valves, brake cylinders and brake linkages must move freely. Grease or lightly oil, if necessary. UX 11200 BAG0101.9 11.17...
Page 202: Hydraulic Brakes
1. Slightly loosen the vent valve. 2. Actuate the tractor brake. 3. Close the vent valve as soon as oil es- capes. → Collect the escaping oil. 4. Perform a brake check. UX 11200 BAG0101.9 11.17...
Page 203: Parking Brake
However, the brake cable must not rest or chafe against other parts of the vehicle. 1. Release the cable clamps. 2. Shorten the brake cable as appropriate and retighten the cable clamps. 3. Check for the correct braking effect from the parking brake when applied. UX 11200 BAG0101.9 11.17...
Page 204: Tyres / Wheels
The required tyre pressure is dependent on ο tyre size. ο tyre loading capacity. ο speed. • The operational performance of the tyres is reduced ο by overloading. ο if tyre pressure is too low. ο if tyre pressure is too high. UX 11200 BAG0101.9 11.17...
Page 205: Fitting Tyres
• When fitting new tyres, always use new valves for tubeless tyres or new inner tubes. • Always fit the valves with valve caps which have a gasket insert. UX 11200 BAG0101.9 11.17...
Page 206: Check The Coupling Device
M20 8.8 395 Nm D51 (LI039) 53 mm M20 10.9 600 Nm D58 (LI031) 60 mm M20 10.9 550 Nm D62 (LI007) 63.5 mm M20 10.9 590 Nm D79 (LI021) 81 mm M20 10.9 550 Nm UX 11200 BAG0101.9 11.17...
Page 207: Hydropneumatic Sprung Suspension
Cleaning, maintenance and repair 13.9 Hydropneumatic sprung suspension Check if the screws are mechanically secure. Note the specified tightening torque. Fig. 143 13.10 Drawbar Check if the screws are mechanically secure. Note the specified tightening torque. Fig. 144 UX 11200 BAG0101.9 11.17...
Page 208: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use genuine AMAZONE hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years.
Page 209: 13.11.1 Labelling Hydraulic Hose Lines
Deformations which do not match the natural shape of the hose. Both in a depressurised and pressurised state or when bent (e.g. layer separation, bubble formation, pinching, bends). • Leak points. • Installation requirements not complied with. UX 11200 BAG0101.9 11.17...
Page 210: 13.11.4 Installation And Removal Of Hydraulic Hose Lines
13.11.4 Installation and removal of hydraulic hose lines • only genuine AMAZONE replacement hoses. These hoses stand up to chemical, mechanical and thermal loads. • hose clips made from V2A for fitting hoses, as a rule.
Page 211: Fluid Filter
3. Unscrew the valve rod (Fig. 151/3) with valve seats and clean with compressed air or hydraulic fluid. VORSICHT Fig. 147 Risk of injury from hydraulic fluid escaping at high pressure! Beforehand, depressurise the hydrau- lic system! UX 11200 BAG0101.9 11.17...
Page 212: 13.11.7 Clean / Exchange The Filter In The Hydraulic Plug
Check the precharge pressure of the refillable pressure reser- voir. (every 2 years, safety-relevant pressure reservoir: every year) • Visual check of the connections for firm seating and leaks, check fastening elements. (every 2 years, safety-relevant pressure reservoir: every year) UX 11200 BAG0101.9 11.17...
Page 213: 13.11.9 Adjusting The Hydraulic Throttle Valve
(4) Throttle transport safety catch. (5) Hydraulic joints – tilt adjustment (the throt- tles are located on the hydraulic cylinder for tilt adjustment). (6) Throttle - fold in the left-hand boom. (7) Throttle - fold-out the left-hand boom. Fig. 149 UX 11200 BAG0101.9 11.17...
Page 214 (8) Throttle - fold in the left-hand boom. (9) Throttle - fold-out the left-hand boom. (10) Throttle - lower the left-hand boom. (11) Throttle - raise the left-hand boom. Fig. 150 UX 11200 BAG0101.9 11.17...
Page 215: Pump
The right quantity of oil has been reached when the oil is visible at the mark (Fig. 155/1). 13.12.3 Cleaning After each use, thoroughly clean the pump by pumping clear fresh water for several minutes. UX 11200 BAG0101.9 11.17...
Page 216: 13.12.4 Checking And Replacing The Suction And Pressure-Side Valves
6. Check the valve seat, valve, valve spring and valve guide for wear or damage. 7. Replace defective parts. 8. After testing and cleaning, fit the valve groups. 9. Insert new O-rings. 10. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm. UX 11200 BAG0101.9 11.17...
Page 217: 13.12.5 Checking And Replacing The Piston Diaphragm
4. Clean all seal surfaces. 5. Correctly insert the piston diaphragm and wedge ring and fit them. Use thread lock for medium-fixed connections! 6. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm. UX 11200 BAG0101.9 11.17...
Page 218: Checking And Exchanging The Pressure Reservoir Diaphragm (Workshop Task)
If the pump does not run smoothly, the air pressure in the pressure reservoir can vary. The air pressure should be in the range of the spray pressure. 13.14 Calibrate the flow meter For information on this, observe the operarting terminal operating manual; section "Impulses per litre". UX 11200 BAG0101.9 11.17...
Page 219: Eliminating Limescale In The System
(pH 7 – yellow, pH 6 – orange, < pH 5 – pink) 8. AmaSelect: Without running the pump, use the manual nozzle selection to switch through all nozzle positions. → The diluted mixture is harmless and can be used to prepare the spray liquid. UX 11200 BAG0101.9 11.17...
Page 220: Field Sprayer Calibration
To do so, hold the quick-check beaker under a nozzle for pre- cisely 30 seconds. 9. Switch off spraying. 10. Calculate the average individual nozzle output [l/ha]. • Using the table on the quick-check beaker. • By calculation. • Using the spray table. UX 11200 BAG0101.9 11.17...
Page 221 If the calculated values for spread rate/spray pressure do not agree with the set values: • Calibrate the flow meter (see the operating manual for the oper- ator control terminal) • Check all nozzles for wear and blockages. UX 11200 BAG0101.9 11.17...
Page 222: Nozzles
Note the correct orientation for installing the spring element. For in- stallation, the stepped, upwards-sloping edges on the left and right of the housing of the spring element (Fig. 159/10) must slope up in the direction of the boom profile. UX 11200 BAG0101.9 11.17...
Page 223: Line Filter
Cleaning, maintenance and repair 13.18 Line filter • Clean the line filters (Fig. 160/1) 3 - 4 months depending on op- erating conditions). • Change damaged filter inserts. Fig. 156 UX 11200 BAG0101.9 11.17...
Page 224: Instructions On Testing The Field Sprayer
Sleeve nut (Order no.: GE021) (7) Hose clip (Order no.: KE006) (8) Plug-in socket (Order no.: 919345) (9) O-Ring (Order no.: FC112) (10) Turned socket (Order no.: 935679) (11) Securing plug (Order no.: ZF195) Fig. 157 UX 11200 BAG0101.9 11.17...
Page 225 2. Connect the pressure gauge connection (Fig. 161/3) to a part width section valve with the help of the turned socket. 3. Screw the check gauge 1/4 of an inch into the inside thread. 4. Switch on spraying. UX 11200 BAG0101.9 11.17...
Page 226: Screw Tightening Torques
1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 20,6 40,7 70,5 Coated bolts have different tightening torques. Observe the specific data for tightening torques in the maintenance section. UX 11200 BAG0101.9 11.17...
Page 227: Disposing Of The Field Sprayer
Energy recovery is suitable for mixed and contaminated plastics, in particular for any plastics which have come into contact with pollutants. UX 11200 BAG0101.9 11.17...
Page 228: Spray Table
Air Mix OC IDK / IDKN Lechler 01 - 015 02 - 08 TeeJet AVI Twin agrotop TD Hi Speed For further information about the nozzle characteristics, see the noz- zle manufacturer's website. www.agrotop.com www.lechler-agri.de www.teejet.com UX 11200 BAG0101.9 11.17...
Page 229 8 km/h Required atomisation characteristic for coarse-dropped (fine drift- the crop protection measure: ing) Required nozzle type: Required nozzle size: Required spray pressure: ? bar Required individual nozzle output for calibrating the field sprayer: ? l/min UX 11200 BAG0101.9 11.17...
Page 230 (1.3 l/min) for cal- ibrating the field sprayer. Required nozzle type: AI / ID '03' Required nozzle size: Required spray pressure: 3.7 bar Required individual nozzle output for 1.3 l/min calibrating the field sprayer: UX 11200 BAG0101.9 11.17...
Page 231 Spray table Fig. 161 UX 11200 BAG0101.9 11.17...
Page 232: Spraying Nozzles For Liquid Manure
3- jet agrotop 7- hole TeeJet Lechler Drag hose AMAZONE 14.2.1 Spray table for three-ray nozzle, spraying height 120 cm AMAZONE - spray table for three-ray nozzles (yellow) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h Water (bar) (l/min) 0.36...
Page 233 Spray table AMAZONE - spray table for three-ray nozzles (blue) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h Water (bar) (l/min) 0.86 0.76 0.94 0.83 1.05 0.93 1.11 0.98 1.15 1.01 1.20 1.06 1.26 1.12 1.32 1.17 1.36 1.20...
Page 234: Spray Table For 7-Hole Nozzles
Spray table 14.2.2 Spray table for 7-hole nozzles AMAZONE spray table for 7-hole nozzle SJ7-02VP (yellow) Pressu- Nozzle output AUS spray rate (l/ha) / km/h per nozzle Water (bar) (l/min) 0.55 0.49 0.64 0.57 0.72 0.64 0.80 0.71 0.85 0.75 0.93...
Page 235: Spray Table For Fd Nozzles
Spray table AMAZONE spray table for 7-hole nozzle SJ7-06VP (grey) Pressu- Nozzle output AUS spray rate (l/ha) / km/h per nozzle Water (bar) (l/min) 1.77 1.57 2.01 1.78 2.19 1.94 2.35 2.08 2.61 2.31 AMAZONE spray table for 7-hole nozzle SJ7-08VP (white)
Page 236 Spray table AMAZONE spray table for FD-06 nozzle Pressu- Nozzle output AUS spray rate (l/ha) / km/h per nozzle Water (bar) (l/min) 1.70 1.49 1.96 1.72 2.19 1.93 2.40 2.11 2.77 2.44 AMAZONE spray table for FD-08 nozzle Pressu- Nozzle output...
Page 237: Spray Table For Drag Hose Unit
Spray table 14.3 Spray table for drag hose unit AMAZONE Spray table with dosing disc 4916-26 (dia. 0.65 mm) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0,20 0,18 0,22 0,19 0,24...
Page 238 Spray table AMAZONE Spray table for dosing disc 4916-39, (dia. 1.0 mm) (standard) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0,43 0,38 0,47 0,41 0,53 0,47 0,58 0,51 0,61 0,53 0,64...
Page 239: Conversion Table For Spraying Ammonium Nitrate / Urea Solution (Aus) Liquid Fertiliser
Spray table 14.4 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser UX 11200 BAG0101.9 11.17...
Page 240 Spray table 14.1 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser (AHL) UX 11200 BAG0101.9 11.17...
Page 241 Spray table UX 11200 BAG0101.9 11.17...

Amazone UX 11200 Operating Manual

1 User Information

2 General Safety Instructions

3 Loading and Unloading

4 Product Description

5 Construction and Function of the Basic Machine

6 Construction and Function of the Sprayer Boom

7 Commissioning

8 Coupling and Uncoupling the Machine

9 Transportation

10 Using the Machine

11 Double Trail

12 Faults

13 Cleaning, Maintenance and Repair

14 Spray Table

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Summary of Contents for Amazone UX 11200