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Manuals
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Amazone Manuals
Paint Sprayer
UG 3000 Nova
Instruction manual
Amazone UG 3000 Nova Instruction Manual
Trailed sprayer
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Contents
Table of Contents
Bookmarks
Table of Contents
Preface
Table of Contents
1 Details about the Machine
Range of Application
Designated Use of the Machine
Attention When Using Specific Crop Protection Agents
Manufacturer
Conformity Declaration
On Requesting after Sales Service and Parts
Type Plate
2 Safety
Danger When Not Adhering to the Safety Advice
Qualification of Operator
Identification of Advice in this Instruction Manual
General Danger Symbol
Attention Symbol
Hint Symbol
Attention" Pictographs and "Advice" Pictographs on the Machine
Safety Conscious Operation
Safety Advice for the Operator
General Safety and Accident Prevention Advice
Means for Traffic Safety
Tractor/Trailed Implements
Operating with PTO Shafts
Brakes
Hydraulic System
Bolted Connections, Tyres
Electric Outfit
Basic Safety Rules on Crop Protection Equipment
3 Product Description
Control Units "NG" for UG Nova 2200 - 4500
Liquid Flow- 1 Pump
Control Unit "TG" - Part Section Valves Mounted at the Rear in the Boom Centre
Liquid Flow - 2 Pumps
Control Units
Control Unit "NG
Control Unit "TG
Switch Boxes SKS
Switch Box SKS 501/701/901
Switch Box SKS 502/702/902
Amacheck II a
Spraycontrol II a / AMATRON II a
UX-Pilot
Filter Equipment
Filter Tap / Suction Filter
Self Cleaning the Pressure Filter of the Control Unit
Agitators
Intensity Hydraulic Agitation
Liquid Level Dependent Automatic Agitation [Rührmatic] (Only When 370 L/Min or 460 L/Min-Pumps Are Fitted)
Flushing Water Tank
UG 2200 Nova, UG 3000 Nova and UG 4500 Nova
Induction Bowl with Can Wash
Pump Outfit 210, 250, 370, 410, 420 und 460 L/Min
Draw Bars
Track Following Draw Bar
Universal Draw Bar
Straight Draw Bar and Hitch Draw Bar
Nozzles
Triple- or Three-Way Nozzle Body (Special Option)
4 On Receipt of the Machine
First Fitting of the Switch Box
Main Console, Bracket and Top hat Profile Rail
Battery Link up Cable
Switch Box
PTO-Shaft
Initial Fitting and Matching up of the PTO Shaft
Setting the Track
Matching the Steering Geometry for Track Following- or Universal Draw Bar to the Tractor
5 Hitching or Unhitching the Trailed Sprayer
Draw Bar
Attaching and Detaching
Dual Circuit Air Brake System
Hydraulic Brake System with Parking Brake
Traffic Lights
Hydraulic Hoses
Electric Switch Box
Amacheck II a
Spraycontrol II A" or "AMATRON II a
6 En Route to the Field - Transport on Public Roads and Ways
Running Gear with Unbraked Axle
Running Gear with Two-Circuit Air Brake System or Hydraulic Brake System
How to Calculate the Payload
Universal Draw Bar
7 Putting into Operation
Review - Positionens of the Multiple Way Taps
Preparing the Spray Mixture
Calculating the Filling or Refilling Quantities
Filling with Water
Inducting Spray Agents
Flushing of Spray Agent Containers with the Aid of the Can Wash Nozzle
Setting the Equal Pressure Control Chest before the First Operation and after any Change of Nozzles (Only for "NG"-Control Unit)
Spraying Crop Protection Liquid
Hints for Automatic Metering
Operational Range of the Control Units
Measures to Avoid Spray Drift
Setting the Spray Rate [L/Ha]
Calibrating
Determining the Liquid Rate [L/Ha]
Determining the Actual Operation Speed
Practical Operation with "AMACHECK II A" (Only with "NG" Control Unit)
Practical Operation with "Spraycontrol II A" or "AMATRON II a
Special Hints for Practical Operation
Surplus Amounts
Removal of Residual Amounts
Cleaning
Cleaning the Sprayer with a Filled Tank
Storing over Winter
8 Sprayer Booms
Q-Booms up to 15 M Working Width (Incl. Swing Compensation and Hydraulic Height Adjustment)
Q-Boom, Manually Folded
Q-Boom, Hydraulically Folding
Electric Boom Tilting (Special Option Q-Booms)
Q-Plus-Boom up to 15 M Working Width, Fully Hydraulically Folded
Q-Plus-Boom with Profi-Folding (Special Option)
Super-S-Boom 15 to 28 M Working Width
Super S-Boom, Fully Hydraulically Foldable (Without Profi-Folding)
Folding (0, I, II and III) (Special Optional Equipment)
9 Maintenance, Repair- and Care-Work
Check List for Maintenance Work
Maintenance- and Operating Advice
Airbrake System
Hydraulic Brake System
Oil Filter of Profi Folding
Pump - Maintenance-, Cleaning- and Remedy in Case of Malfunction
Checking Oil Level
Oil Change
Cleaning
Remedy in Case of Malfunction
Switch Box, AMACHECK II A, SPRAYCONTROL II a and AMATRON II a - Maintenance and
Remedy in Case of Malfunction
Durchflussmesser Kalibrieren
Calibrating the Flow Meter with "AMACHECK II A" and „Spray-Control II a
Calibrating the Flow Meter with "AMATRON II a
Nozzles
Fitting the Nozzles
Dismantling the Diaphragm Valve in Case of Dripping Nozzles
Adjusting the Tank Level Indicator
Hints for Checking the Field Sprayer
10 Special Options
Options for the Application of Liquid Fertilisers
3-Ray Nozzles
5- and 8-Hole-Nozzles
Drag Hose Kit for Late Top Dressing with Liquid Fertiliser
Urea Filter
Suction Hose for Filling the Tank
Filling Ports
Filling Port with Connection to the Water Supply Network
Filling Device and Canister Flushing
Tank-Control
Exterior Wash down Equipment for Outer Cleaning
Spray Pistol with 0.9 M Long Spray Tube, Without Hose
Pressure Hose up to 10 Bar
Pressure Filter Insert
Ecomatic-Connection
11 Technical Data
Technical Data Basic Implement and Running Gear
Technical Data Tyres
Technical Data - Draw Bars
Technical Data Control Units
Technical Data Pump Equipment
Technical Data Sprayer Boom
Super-S-Boom, Hydraulically Foldable (Including Hydraulic Height Adjustment and Swing Compensation)
Technical Data Filling Sieve, Filter
Details about Noise Level
12 Spray Rate Calibration Chart
Spray Rate Chart for Flat Fan-, Anti Drift- and Injector-Nozzles, Spraying Height 50 CM
Spray Rate Table for 3-Ray Nozzles, Spraying Height above Ground 120 CM
Spray Rate Table for 5- and 8-Hole Nozzles (Permissible Pressure Range 1-2 Bar)
Spray Rate Table for Drag Hose Equipment (Permissible Pressure Range 1-4 Bar)
Conversion Table for Spraying Liquid Fertiliser Ammonium Nitrate / Urea Suspension (AUS)
Filling Table for Finishing off Remaining Field Areas
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Control Units "Ng" for Ug Nova 2200 - 4500
Download this manual
MG 743
SB 236.1 (GB) 12. 2002
Printed in Germany
Instruction Manual
Trailed Sprayer
$0$=21( 8*
UG 2200 Nova
UG 3000 Nova
UG 4500 Nova
GB
!
Before starting opera-
tion carefully read and ad-
here
to
this
instruction
manual and the safety ad-
vice.
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Summarization of Contents
Details about the Machine
Range of Application
Defines the intended use and application scope of the trailed sprayer.
Attention When Using Specific Crop Protection Agents
Highlights precautions for using specific crop protection agents safely.
Type Plate
Provides information about the machine's identification plate and its importance.
Safety
Danger When Not Adhering to Safety Advice
Explains the risks and consequences of not following safety instructions.
Identification of Advice in Instruction Manual
Explains how safety symbols and advice are identified in the manual.
"Attention" Pictographs and "Advice" Pictographs on the Machine
Describes pictographs on the machine indicating dangerous points and advice.
Safety Advice for the Operator
Details general safety and accident prevention measures for the operator.
Product Description
Control Units "NG“ for UG Nova 2200 - 4500
Describes the NG control units for specific UG Nova models.
Control Unit "TG" – Part Section Valves Mounted at Rear in Boom Centre
Details the TG control unit and its boom-mounted part section valves.
Filter Equipment
Explains the importance of filter systems for sprayer performance and maintenance.
Draw Bars
Describes different types of draw bars and their fitting requirements.
On Receipt of the Machine
First Fitting of the Switch Box
Guides the initial installation and connection of the switch box and related components.
PTO-Shaft
Provides instructions for fitting and maintenance of the PTO shaft for safe operation.
Setting the Track
Details how to adjust the sprayer's track width for optimal performance.
Hitching or Unhitching the Trailed Sprayer
Draw Bar
Explains the procedure for mounting and dismounting the draw bar.
Dual Circuit Air Brake System
Covers coupling and checks for the dual circuit air brake system.
Hydraulic Brake System with Parking Brake
Details the hydraulic brake system and parking brake operation.
En Route to the Field – Transport on Public Roads and Ways
Running Gear with Unbraked Axle
Lists restrictions and requirements for running gear with unbraked axles.
Running Gear with Two-Circuit Air Brake System or Hydraulic Brake System
Explains operation and checks for sprayers with air or hydraulic brake systems.
Putting into Operation
Review – Positionens of the Multiple Way Taps
Shows the correct positions of multiple-way taps for different operations.
Preparing the Spray Mixture
Guides on properly mixing spray agents and water according to recommendations.
Calculating the Filling or Refilling Quantities
Provides methods for calculating required amounts of water and spray agents.
Setting the Equal Pressure Control Chest Before First Operation and After Nozzle Change (NG-Control Unit)
Details the procedure for setting the equal pressure control chest for optimal spraying.
Spraying Crop Protection Liquid
Explains how to spray crop protection liquids, including conditions and adjustments.
Calibrating
Outlines the process of calibrating the sprayer for accurate application rates.
Sprayer Booms
Q-booms Up To 15 m Working Width (Incl. Swing Compensation and Hydraulic Height Adjustment)
Describes Q-booms, their features, and operational adjustments.
Super-S-Boom 15 to 28 m Working Width
Details the Super-S-Boom, its specifications and folding mechanisms.
Q-plus-Boom Up To 15 m Working Width, Fully Hydraulically Folded
Explains the operation of Q-plus booms with full hydraulic folding.
Maintenance, Repair- and Care-Work
Check List for Maintenance Work
Provides a daily, weekly, monthly, and annual maintenance checklist.
Maintenance- and Operating Advice
Offers general advice for maintenance, operations, and specific system checks.
Pump – Maintenance, Cleaning, and Remedy in Case of Malfunction
Covers pump maintenance, cleaning procedures, and troubleshooting steps.
Switch Box, AMACHECK II A, SPRAYCONTROL II A and AMATRON II A – Maintenance and Remedy
Details maintenance and troubleshooting for electronic control units and switch boxes.
Calibrating the Flow Meter
Explains the process of calibrating the flow meter for accurate measurements.
Nozzles
Guides on fitting nozzles and dismantling diaphragm valves for dripping issues.
Special Options
Options for the Application of Liquid Fertilisers
Discusses options for applying liquid fertilisers, including nozzle types and principles.
Tank-Control
Explains the tank-level measuring device for accurate quantity determination.
Distance-Control
Describes the Distance-Control system for automatic boom height and parallel alignment.
Trail-Tron
Describes the Trail-Tron system for draw bar angle control and track following.
Pressure Circulation System (Druck-Umlauf-System) (DUS)
Explains the pressure circulation system for maintaining spray line flow and reducing residual amounts.
Technical Data
Technical Data Basic Implement and Running Gear
Provides essential technical specifications for the implement and running gear.
Technical Data Tyres
Lists technical data related to various tyre sizes and their load capacities.
Technical Data Control Units
Compares technical data for different control units and computer equipment.
Technical Data Pump Equipment
Provides technical specifications for various pump equipment options.
Technical Data Sprayer Boom
Presents technical data for Q-booms and Super-S-booms, including dimensions and weight.
Spray Rate Calibration Chart
Spray Rate Chart for Flat Fan-, Anti Drift- and Injector-Nozzles, Spraying Height 50 cm
Provides spray rate charts for specific nozzle types at a 50 cm spraying height.
Spray Rate Table for 3-Ray Nozzles, Spraying Height Above Ground 120 cm
Offers spray rate tables for 3-ray nozzles at a 120 cm spraying height.
Spray Rate Table for 5- and 8-Hole Nozzles (Permissible Pressure Range 1-2 bar)
Lists spray rate tables for 5- and 8-hole nozzles within a 1-2 bar pressure range.
Spray Rate Table for Drag Hose Equipment (Permissible Pressure Range 1-4 bar)
Contains spray rate tables for drag hose equipment with a 1-4 bar pressure range.
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