Page 1 Instruction Manual Trailed Sprayer $0$=21( 8* UG 2200 Nova UG 3000 Nova UG 4500 Nova MG 743 Before starting opera- SB 236.1 (GB) 12. 2002 tion carefully read and ad- Printed in Germany here this instruction manual and the safety ad-...
Page 2 UG Nova SB 236.1 12/2002...
Page 3: Preface
Preface Preface Dear Customer, The trailed sprayer UG is yet another high quality product from the large range of farm machinery manu- factured by $0$=21(1-WERKE, H. Dreyer GmbH & Co. KG. In order to make fullest use of your trailed sprayer and to ensure trouble-fee operation, we recommend that this instruction manual is carefully read and that the content is observed and the advice given therein is adhered to.
Page 4: Table Of Contents
Liquid level dependent automatic agitation [Rührmatic] (only when 370 l/min or 460 l/min-pumps are fitted)....................36 3.10 Flushing water tank........................37 3.10.1 UG 2200 Nova, UG 3000 Nova and UG 4500 Nova........... 37 3.10.2 Induction bowl with can wash..................38 UG Nova SB 236.1 12/2002...
Page 5 Table of contents 3.10.3 Pump outfit 210, 250, 370, 410, 420 und 460 l/min ............ 39 3.11 Draw bars ..........................40 3.11.1 Track following draw bar ..................... 40 3.11.2 Universal draw bar ...................... 40 3.11.3 Straight draw bar and hitch draw bar ................41 3.12 Nozzles .............................
Page 6 Table of contents 7.11 Cleaning............................ 91 7.11.1 Cleaning the sprayer with a filled tank................. 91 7.12 Storing over winter ........................92 Sprayer booms ............................. 95 Q-booms up to 15 m working width (incl. swing compensation and hydraulic height adjustment) ..........................96 8.1.1 Q-boom, manually folded ....................
Page 7 Table of contents Technical data ............................ 167 11.1 Technical data basic implement and running gear..............168 11.2 Technical data tyres ....................... 169 11.3 Technical data – draw bars ....................170 11.4 Technical data control units....................171 11.5 Technical data pump equipment .................... 172 11.6 Technical data sprayer boom ....................
Page 8 Table of contents UG Nova SB 236.1 12/2002...
Page 9: Details About The Machine
1.1.1 Designated use of the machine Range of application The designated use of the AMAZONE UG Nova- The UG Nova trailed sprayer is designed for the trailed sprayer is for exclusive operation in agricul- transport and application of plant protection agents ture only.
Page 10: Attention When Using Specific Crop Protection Agents
Using non-original spare parts will rule the field immediately after the mixing with water out the liability of AMAZONE for result- and afterwards to carefully clean the entire system ing damage.
Page 11: Safety
Safety Safety This instruction manual contains basic advice, 2.3.2 Attention symbol which has to be observed when mounting, operat- ing and maintaining the machine. Thus, this in- Attention symbols which may cause dangers to the struction manual has implicitly to be read by the operator before starting to operate and this book machine and it’s function when not being adhered must be made available to him.
Page 12 Safety MD 085 MD 082 MD 094 MD 095 MD 080 Fig. 2.1 MD 078 MD 078 MD 094 MD 078 MD 089 MD 084 Fig. 2.2 UG Nova SB 236.1 12/2002...
Page 13 Safety Picture No.: MD 095 Explanation: Before commencing operation read thoroughly operators manual and safety advice. MD 095 Picture No.: MD 078 Explanation: Never enter into bruising zones without first iso- lating any further movement. MD 078 Picture No.: MD 080 Explanation: Do not stay within the working area when tractor engine is running.
Page 14 Safety Picture No.: MD 089 Explanation: Never work under a lifted, unsecured load. MD 089 Picture No.: MD 090 Explanation: Use parking chocks before uncoupling and park- ing the machine!. MD 090 Picture No.: MD 094 Explanation: Observe sufficient clearance distance when near high voltage power lines.
Page 15: Safety Conscious Operation
Safety 10. Special care should be taken when the im- Safety conscious operation plement is coupled to or off the tractor! Besides the safety advice in this instruction manual 11. When attaching or removing the machine additionally, the national, and generally valid op- bring any parking or storing devices into the eration safety and accident prevention advice of corresponding position (standing safety)!
Page 16: Means For Traffic Safety
Safety 27. Secure sprayer booms in transport position. 12. For travelling on public roads bring all devices into transport position! 28. When filling the tank do not exceed the nomi- nal volume. 13. When driving in bends with trailed or mounted implements mind the wide protrusions and the 29.
Page 17: Brakes
Safety 8. When using the ground-related PTO take into account that the PTO speed depends on the 2.6.6 Hydraulic system driving speed and that the turning direction is reversed when driving backwards. 1. The hydraulic system is under high pressure. 9.
Page 18: Bolted Connections, Tyres
1. When work is conducted at the electric circuit 4. If spare hoses are to be fitted, use only origi- always disconnect the battery (negative pole). nal AMAZONE-hoses (hydraulic hoses 290 2. Use prescribed fuses only. When using too bar) which resist the chemical, mechanical strong fuses the electric circuit may be dam- and thermal strain.
Page 19 Safety 7 When filling the tank do not exceed the nomi- nal volume. When handling spray agent always wear the correct protective clothing as gloves, overall, protective glasses etc. In tractor cabs with ventilation fans exchange the fresh air filters for active carbon filters.
Page 20 Safety UG Nova SB 236.1 12/2002...
Page 21: Product Description
Product description Product description The trailed sprayers UG Nova have been designed for fitting • to the rear three point hydraulics (true track following draw bar and universal tracking draw bar), • to the tractor high towing eye (straight draw bar) •...
Page 22: Control Units "Ng" For Ug Nova 2200 - 4500
Product description Control units "NG“ for UG Nova 2200 - 4500 11.1 Fig. 3.1 Fig. 3.1/... 1 - Tank with integrated rinsing tank and inten- 7 - Vario-control for sprayer rinsing and diluting sive hydraulic agitation system. function 2 - Tank dry sight gauge level indicator 8 - electrically remote controlled control unit (NG) Tank capacity [l] = indicated scale figure x 9 - Part width shut off valves...
Page 23: Liquid Flow- 1 Pump
Product description 3.1.1 Liquid flow- 1 pump Fig. 3.2 16 Injector 36 Box for protective clothing (clean) Fig. 3.2/... 17 Injector – choice - valve 37 Box f. protective clothing (contam.) 1 Spray agent tank 18 Induction bowl 38 Canister carrier 2 Fresh water flushing tank 19 Valve –...
Page 24: Control Unit "Tg" - Part Section Valves Mounted At The Rear In The Boom Centre
Product description Control unit "TG" – part section valves mounted at the rear in the boom centre 10.1 Fig. 3.3 Fig. 3.3 /... 10 - Connection point 1 - Tank with intensive hydraulic agitator 10.1 Connection point for self fill hose 2 - Tank level indicator 11 - Induction bowl Tank volume [l]...
Page 25: Liquid Flow - 2 Pumps
Product description 3.2.1 Liquid flow – 2 pumps Fig. 3.4 Fig. 3.4 /...Spray agent tank - 19 Valve – circuit – rotation nozzle Box for protective clothes (con- taminated) 2 Fresh water flushing tank 20 Ring circuit nozzle 38 Canister carrier 3 Self fill connection 21 Rotation nozzle 39 Tap for canister flushing...
Page 26: Control Units
Product description Control units Review - Possible use of control units Control computer Functions for Su- Control units Switch box AMACHECK II A SPRAYCONTROL AMATRON II A UX-PILOT per-S-booms II A -remote con- trolled- 500 / 700 / 900 501 / 701 / 901 500 / 700 / 900 501 / 701 / 901 with flow meter...
Page 27: Control Unit "Ng
Product description 3.3.1 Control unit "NG" Fig. 3.5/... 1 - Volume control for a constant spray rate [l/ha] within one tractor gear. The spray pressure can be increased or decreased via the switch box. 2 - Switch box SKS with cable and implement plug for connection to the switch box.
Page 28: Control Unit "Tg
Product description 3.3.2 Control unit "TG" Fig. 3.6/...or 3.7/... 1 - Volume control for a constant spray rate [l/ha] within one tractor gear. 2 - Electric motors for adjusting the spray pressure and hence the spray rate via the switch box.. 3 - Switch box SKS 500/700/900, SKS 501/701/901 or SKS 502/702/902.
Page 29: Switch Boxes Sks
Product description Switch boxes SKS For first fitting the switch box, please refer to chapter "upon receipt of machine and fitting" Review switch boxes SKS Function of switch boxes Switch box electr. remote Boom tilt con- Draw bar control for Profi Folding Foam marker Trail-tron...
Page 30 Product description 3.4.1.1 Switch box SKS 500/700/900 Fig. 3.8 Fig. 3.8/... 1 - Switch box SKS 700. 5 - ± Key setting or changing the spray pressure. 2 - On- and off switch for the power supply. In posi- 6 - Central sprayer boom switching on and off. tion "1"...
Page 31: Switch Box Sks 501/701/901
Product description 3.4.2 Switch box SKS 501/701/901 Fig. 3.9/... 11 - Indicator lamp (green) boom tilt adjustment. 1 - Switch box SKS 701. 12 - Hydraulic universal draw bar steering – not pos- 2 - On- and off switch for the power supply. In posi- sible with electric boom tilt.
Page 32: Switch Box Sks 502/702/902
Product description 3.4.3 Switch box SKS 502/702/902 19,22 17 16 15 20 12 18,22 Fig. 3.10 Fig. 3.10/... 12 - On/off switch for the automatic draw bar steering Trail-tron. In Position "I" the automatic draw bar 1 - Switch box SKS 702. steering has been switched on, the green con- 2 - On- and off switch for the power supply.
Page 33: Amacheck Ii A
Product description AMACHECK II A "AMACHECK II A" fastens directly on top of the switch box. "AMACHECK" is only a pure information and monitoring device and contains the following functions: • Displays the actual operational speed [k.p.h.] and actual spray rate [l/ha]. •...
Page 34: Filter Equipment
Product description Filter equipment Only if the spray mixture is thoroughly filtered can a trouble free operation of the sprayer, especially of the nozzles be ensured and thus the filter influences con- siderably the success of the treatment. Therefore always use all filters provided and check their func- tion through regular maintenance.
Page 35: Self Cleaning The Pressure Filter Of The Control Unit
Product description 3.8.2 Self cleaning the pressure filter of the control unit The pressure filter (3.13/1) has a larger number of meshes per inch than the suction filter. This way the blockage of the nozzle filters in the spray nozzles is prevented.
Page 36: Agitators
Product description Agitators 3.9.1 Intensity hydraulic agitation Fig. 3.14/... 1 - Step tap for the adjustable intensity hydraulic agitation. The agitation can be set in 6 steps “0, 1, 2, 3, 4, 5”. In position "0" agitation is switched off whereas the highest intensity agitation is achieved in position "5".
Page 37: Flushing Water Tank
• to dilute the spray agent residue in the tank. • to clean the entire sprayer in the field (rinsing), even with the tank filled with spray agent. 3.10.1 UG 2200 Nova, UG 3000 Nova and UG 4500 Nova Fig. 3.16/... 1 - Flushing water tank...
Page 38: Induction Bowl With Can Wash
Product description 3.10.2 Induction bowl with can wash Fig. 3.17/... 1 Drop down induction bowl for quick and comfort- able adding, dissolving and inducting large amounts of urea or other spray agents. 2 Parallel arm for swivelling the induction bowl from transport into working position.
Page 39: Pump Outfit 210, 250, 370, 410, 420 Und 460 L/Min
Product description 3.10.3 Pump outfit 210, 250, 370, 410, 420 und 460 l/min The pumps (Fig. 3.19) are piston diaphragm pumps with a capacity of each 210 and 250 l/min. 370, 410, 420, and 460 l/min are achieved by combining two pumps.
Page 40: Draw Bars
Product description 3.11 Draw bars The track following or universal tracking draw bar needs to be set initially and then with any tractor exchange to ensure the geometry of the track lower links allows for true tracking. 3.11.1 Track following draw bar The track following draw bar (3.20/1) works by the sprayer wheels following in the same track as the tractor rear wheels.
Page 41: Straight Draw Bar And Hitch Draw Bar
Product description 3.11.3 Straight draw bar and hitch draw bar Fig. 3.22 Hitch draw bar Fig. 3.23 Straight draw bar The straight draw bar and the hitch draw bar can be used as draw bar with or without the true track following / slope steering.
Page 42: Nozzles
Product description 3.12 Nozzles Reset the equal pressure control unit at any change of the nozzles. (not necessary with "TG"-control unit) Fig. 3.24/... 1 - Nozzle body with locking bayonet cap (standard execution). 2 - Diaphragm. If the pressure in the spray line drops below approx.
Page 43: Triple- Or Three-Way Nozzle Body (Special Option)
Product description 3.12.1 Triple- or three-way nozzle body (special option) When using a variety of nozzles we recommend the use of triple nozzle bodies (Fig. 3.25) In the triple nozzle body the vertically positioned nozzle is fed and by turning the triple nozzle body counter clockwise another nozzle is brought into the operational posi- tion.
Page 44 Product description UG SB 236.1 12/2002...
Page 45: On Receipt Of The Machine
On receipt of the machine On receipt of the machine When receiving the machine check that no damage has been caused in transit and all parts are present. Only with the immediate reporting of damage towards the forwarder will be considered for compensation. Please check whether all parts mentioned in the de- livery note are present and the supplied machine is complete including any special optional equipment.
Page 46: Switch Box
On receipt of the machine 4.1.3 Switch box Slide the SKS-switch box into the guide key way of the hat profile rail and tighten the clamping screws. The on/off switch (4.1/9) for the electric power supply of the switch box should be in position "0"...
Page 47: Pto-Shaft
On receipt of the machine PTO-shaft Only use the Walterscheid WWE 2280 PTO Pay attention to the fitting and mainte- shaft provided. The PTO shaft is suited for nance advice of the PTO manufacturer driving around corners in the field where attached to the PTO shaft.
Page 48: Initial Fitting And Matching Up Of The Pto Shaft
On receipt of the machine 4.2.1 Initial fitting and matching up of the PTO shaft Slide the corresponding universal joint shaft halves on to either the tractor’s PTO shaft or the pump’s PTO shaft in the correct direction according to the draw bar type.
Page 49: Setting The Track
The track width is infinitely variable (with tyres 9.5 x 44") from 1500 mm to 2250 mm (UG 2200 Nova, UG 3000 Nova). The allowable track widths are dependent on the way the rims are fitted: •...
Page 50: Matching The Steering Geometry For Track Following- Or Universal Draw Bar To The Tractor
On receipt of the machine On the UG 4500 Nova the track width can be adjusted by wheel mounting (Fig. 4.3): Position 1: 1.800 mm, Position 2: 2.250 mm (Fig. 4.3) When using wheels which have not been fitted by the factory, ensure that the rim (4.5/1) does not touch the brake drum (4.5/2) (Fig.
Page 51: Hitching Or Unhitching The Trailed Sprayer
Hitching or unhitching the trailed sprayer Hitching unhitching trailed sprayer When hitching on or off adhere to the safety advice. Before hitching the trailed sprayer secure against unintended rolling by applying the parking brake or by using chocks. For transport secure chocks in the pockets on the frame side by using springs.
Page 52 Hitching or unhitching the trailed sprayer 5.1.1.1 True track following draw bar and Uni- versal tracking draw bar On the UG 3000 the use of the true track following draw bar and universal tracking draw bar (in their track following position) are only permissible in conjunction with a chassis equipped with air assisted brakes.
Page 53: Dual Circuit Air Brake System
Hitching or unhitching the trailed sprayer Dual circuit air brake system Coupling up Coupling of the air brake system (if available) to tractor: Coupling claw - yellow - to brake hose. - Coupling claw - red - to secondary hose. Before coupling check cleanness of cou- pling claws and ensure correct catching.
Page 54: Hydraulic Brake System With Parking Brake
Hitching or unhitching the trailed sprayer Uncoupling The trailed sprayer should only be uncou- pled and parked with an empty tank on level ground (to prevent any danger of tipping over). Before uncoupling the trailed sprayer secure against unintended rolling using the two chocks (Fig.
Page 55 Hitching or unhitching the trailed sprayer To ensure the proper function of the park- ing brake check whether the brake cable is well tensioned when the parking brake has been applied. If this is not the case, readjust the brake cable on the hollow plate (please also refer to chapter "Main- tenance").
Page 56: Traffic Lights
Hitching or unhitching the trailed sprayer Traffic lights Connect the power cable of traffic lights on trac- Electric switch box tor and check function of the traffic lights before every use. Fit the switch box to the tractor (when first fitting refer also to chap.
Page 57: En Route To The Field - Transport On Public Roads And Ways
En route to the field – Transport on public roads and ways En route to the field – Trans- port on public roads and ways Please adhere to the following hints. They help to prevent accidents in public traffic. When travelling on public roads and highways during transport to the field the specification of tractor and implement have to correspond to the national road...
Page 58: Running Gear With Unbraked Axle
En route to the field – Transport on public roads and ways Running gear with unbraked axle The following restrictions have to be observed for UG Nova with unbraked axle: • permissible maximum driving speed: 25 k.p.h. • permissible total weight total 3.000 kg (2.600 kg axle load and 400 kg hitch load).
Page 59 En route to the field – Transport on public roads and ways Please bear in mind that on new ma- chines the full brake power will only be achieved after the brake has been ap- plied several times. At least once a year the brake must be maintained authorised brake...
Page 60 En route to the field – Transport on public roads and ways Tyres UG 2200 Nova UG 3000 Nova UG 4500 Nova Axle load 1.000 kg Axle load 1.000 kg Axle load 1.500 kg allowable total weight kg allowable total weight kg allowable total weight kg at an air pressure of..bar...
Page 61 En route to the field – Transport on public roads and ways UG Nova SB 236.1 12/2002...
Page 62: How To Calculate The Payload
En route to the field – Transport on public roads and ways 6.2.1 How to calculate the payload Payload [kg] = allowable total weight [kg] empty weight [kg] The net weight depends on the execution of the ma- chine. It can be read off the type plate or calculated with the aid of the chapter "Technical Data"...
Page 63 En route to the field – Transport on public roads and ways UG Nova SB 236.1 12/2002...
Page 64: Putting Into Operation
Putting into operation Putting into operation Condition for an appropriate application of plant protective agents is a trouble- free operation of the field sprayer. Therefore have your field sprayer checked on the test rig regularly and immediately remedy faults if necessary By ensuring the spray mixture is thor- oughly filtered a trouble-free operation of the field sprayer is ensured.
Page 65: Review - Positionens Of The Multiple Way Taps
Putting into operation Review – Positionens of the multiple way taps Fig. 7.1 UG Nova SB 236.1 12/2002...
Page 66 InbetriebnahmePutting into operation Spraying Induction Rinsing Suckung via suction hose 2 inch Sucking via suction hose 3 inch Sucking via suction hose and induction bowl UG Nova SB 236.1 12/2002...
Page 67 Putting into operation UG Nova SB 236.1 12/2002...
Page 68: Preparing The Spray Mixture
Putting into operation Preparing the spray mixture Read the instructions of the spray agent and adhere to any listed safety advice. Please pay attention to the operating advice men- tioned here as well as such product specific proce- The highest risk to be contaminated by dures as described in the instructions on the spray agents.
Page 69: Calculating The Filling Or Refilling Quantities
Putting into operation Calculating the filling or refilling quantities Example 1: Example 2: Known data: Known data: Nominal tank voalume 3000 l Nominal tank volume 3000 l Residual quantity in tank Residual quantity in tank 200 l Required amount of water 300 l/ha Required amount of water 400 l/ha...
Page 70: Filling With Water
Putting into operation 7.3.1 Filling with water Observe the permissible payload! For this bear in mind the individual weights [kg/l] for the various liquid agents. Liquid Water Urea Dilution density [kg/l] up to 1,28 1,38 1,11 Before refilling check the implement for any damage, e.
Page 71 Putting into operation For filling the spray tank the filling sieve (7.3/1) should always be in place. Fig. 7.3 Read the tank volume off the pointer position (7.4/2) on the scale (7.4/1) of the tank level indica- tor. Tank volume [l] = indicated scale figure x 100 Close the filling opening with the aid of the hinged cover or screw lid.
Page 72 Putting into operation On the UG Nova the filling of the spray agent tank can be achieved with the aid of the suction hose via the suction connections. Connect the suction hose with the suction ports. Move the multiple way tap into position "sucking via suction hose".
Page 73: Inducting Spray Agents
Putting into operation 7.3.2 Inducting spray agents Induct the desired agent via the induction bowl (7.7/1) into the water of the spray agent tank. Note liquid and powdery spray agents, e. g. urea, have to be handled differently If the urea filter (option) is placed into the tank sump the quantity of urea needed for one tank filling can be placed directly into the tank opening.
Page 74 Putting into operation 7.3.2.1 Liquid agents Fill the spray agent tank half with water. The master boom on/off switch is in Position "0". Open the lid of the induction bowl. Swivel the 3-way tap according to Fig 7.8. Pour the calculated and metered spray agent quantity or the urea quantity necessary for one tank filling into the induction bowl (7.9/4) (max.
Page 75 Putting into operation Powdered spray agents and urea Fill sprayer tank half with water. Switch the master boom feed control on the switch box into position "0". Open induction bowl lid. Swivel the 3-way tap according to Fig. 7.10. Drive pump if fitted with approx. 400 R.P.M. and switch on both agitators.
Page 76: Flushing Of Spray Agent Containers With The Aid Of The Can Wash Nozzle
Putting into operation Flushing of spray agent containers with the aid of the can wash nozzle 7.3.2.2 UG 2200 Nova, UG 3000 Nova and UG 4500 Nova witch off the sprayer boom. Drive the pump with approx. 400 R.P.M. Swivel the 3-way tap (7.12/1) according to Fig.
Page 77 Putting into operation Fig. 7.14 Fig.7.10 UG Nova SB 236.1 12/2002...
Page 78: Setting The Equal Pressure Control Chest Before The First Operation And After Any Change Of Nozzles (Only For "Ng"-Control Unit)
Putting into operationI Setting the equal pressure control chest before the first operation and after any change of nozzles (only for "NG"-control unit) Fill the coupled trailed sprayer with approx. 400 l water. Unfold booms and engage the pump with operat- ing rev’s of e.
Page 79: Spraying Crop Protection Liquid
Putting into operation All mentioned spray rates in l/ha for noz- zles in the spraying table refer to water. Spraying crop protection liquid The corresponding figures should be mul- tiplied by 0.88 for urea suspensions and Before the spraying season begins and by 0.85 for NP solutions.
Page 80: Operational Range Of The Control Units
Putting into operationI Example: In case the spray pressure has been set to 3.2 bar, 7.5.4 Setting the spray rate [l/ha] spray pressures between 2.4 and 4.0 bar are permis- sible. At no time, however, should the maximum per- The spray rate depends on: missible pressure range of the nozzles fitted be ex- The liquid delivery of the nozzles (l/min.).
Page 81 Putting into operation 7.5.4.2 Set the spray pressure Set the spray rate via computer or – if "NG" con- trol unit is fitted – via the spray pressure. Turn on the switch box using the main power switch (7.17/1) to position "I" (EIN/ON). Turn off the master boom on/off switch (7.17/2) to position "0"...
Page 82: Calibrating
Putting into operationI Calibrating 7.6.1 Determining the liquid rate [l/ha] Always calibrate the sprayer with the spray pres- sure set according to the spray rate table 7.6.1.1 Determined by driving a measured dis- • before the beginning of any seasonal operation, tance •...
Page 83 Putting into operation 2. Read the actual liquid amount [l/ha] off the 7.6.1.2 Stationary calibrating from single spraying table for nozzle output • Nozzle size ’06’, The calibrating can also be conducted by measur- • Collected nozzle output [2,8 l/min], ing the single nozzle output (l/min) with water when •...
Page 84: Determining The Actual Operation Speed
Putting into operation Determining the actual operation speed 100 m Measure on the field accurately a distance of 100 m. Mark the starting and end point. Read off the tractor clock in which tractor gear a forward speed of 6 to max. 8 kph. is possible. Set on the hand throttle lever a constant tractor engine speed within the allowable pump drive speed (min.
Page 85: Practical Operation With "Amacheck Ii A" (Only With "Ng" Control Unit)
Putting into operation Practical operation with "AMACHECK II A" (only with "NG" control unit) The control units are supplied ready for operation. starting field operation programme "AMACHECK II A" according to the mounting and operation instructions "AMACHECK II A". Switch off “AMACHECK II A”. Attach sprayer to tractor, connect "AMACHECK II A"...
Page 86 Putting into operation By the ± switch (7.18/5) set the spray pressure for the desired spray rate. When deviations are noticed between the displayed spray rate and the nominated spray rate change the spray pressure ac- cordingly by the ± switch (7.18/5) of the switch box until the displayed spray rate and the nominated rate coincide.
Page 87: Practical Operation With "Spraycontrol Ii A" Or "Amatron Ii A
Putting into operation Practical operation with "Spray- control II A" or "AMATRON II A" The control units are supplied ready for operation. Before starting the field operation the "Spraycontrol Move from data block "Job" via key "T2" di- II A" or "AMATRON II A" must be programmed rectly into data block "operation".
Page 88 Putting into operation When spraying please ensure that the spray pressure by no means deviates by more than 25 % from the desired spray pressure. Example: If the desired spray pressure is e. g. 3.2 bar, all spray pressures between 2.4 and 4.0 bar are permissible.
Page 89: Surplus Amounts
Putting into operation 7.10 Surplus amounts You may encounter two kinds of surplus amounts of spray mixture: 1. Surplus remaining in the tank after concluding the spraying operation 2. Technical surplus amount left in the tank, filter tap, pump, suction and pressure hose, control chest and nozzle tubes after the pressure has dropped indicating no more can be sprayed out.
Page 90 Putting into operation The residual amount in the sprayer boom depends on the boom’s working width and is sprayed out still in undi- luted concentration. This residual amount must implicitly be sprayed onto an area that has not yet been treated. Take the required driving distance for spraying this undiluted residual amount from the chapter "Technical data –...
Page 91: Cleaning
Cleaning the sprayer with a filled 7.11 Cleaning tank Life span and reliability of the AMAZONE sprayer depend considerably on the period of contact of the If due to poor weather conditions the spraying opera- spray agent with the materials of the implement.
Page 92: Storing Over Winter
Putting into operation 7.12 Storing over winter Clean the sprayer before discontinuation of the spraying operation. After completion of the flushing and cleaning op- erations and when no further liquid leaves the sprayer nozzles, let the pumps "pump air" at a PTO speed of 300 R.P.M.
Page 93 Putting into operation When putting the piston diaphragm pumps into operation at temperatures of below 0° C, drive pumps by hand first to prevent any remains of ice from damag- ing the diaphragms. Store switch box, pressure gauge and any additional electronic options in a frost free dry room.
Page 94 Putting into operation UG Nova SB 236.1 12/2002...
Page 95: Sprayer Booms
Sprayer booms Sprayer booms The application accuracy of the spray liquid is con- siderably influenced by the proper condition of the sprayer boom as well as its mounting. The boom’s nozzles are fitted at a spacing of 50 cm. By cor- rectly setting up the spray boom height above the crop a perfect overlapping of nozzles is achieved.
Page 96: Q-Booms Up To 15 M Working Width (Incl. Swing Compensation And Hydraulic Height Adjustment)
Sprayer booms Q-booms up to 15 m working width (incl. swing compensation and hydraulic height adjustment) 8.1.1 Q-boom, manually folded The manually folded and the hydraulically folded booms are identical except for the hydraulic compo- nents necessary for the folding operation. For the manually folded Q-boom a single acting con- trol valve for the hydraulic height adjustment is re- quired on the tractor side.
Page 97 Sprayer booms 8.1.1.1 Folding in and out Squeezing danger when folding in or out the boom ends. Fold the booms out placing your hands only on the yellow marked places of the booms. As a matter of principle: Lock the boom swing compensation in transport posi- tion •...
Page 98: Q-Boom, Hydraulically Folding
Sprayer booms 8.1.1.2 Operating with asymmetrically folded side sections Lock the boom swing compensation in the pre-set desired boom height before the side arms of the boom are asymmet- rically folded out or in. The boom in symmetrically folded out position. Lock the boom in the set boom height.
Page 99 Sprayer booms Fig. 8.3/ ..1 - Hydraulic coupling (single acting) with block tap for height adjustment. 2 - Hydraulic couplings red (double acting) for fold- ing the left hand side boom in or out (only fully hydraulic boom actuation "II"). Close block tap off for the boom height adjustment before uncoupling the plug from the hydraulic socket on the tractor.
Page 100 Sprayer booms 8.1.2.1 Hydraulically folding the Q-boom in or Before operating the booms in or out all persons should leave the folding area of the boom. Avoid any crushing and bruising points at all the hydraulically actuated folding sections. Never fold the boom in or out while mov- ing.
Page 101 Sprayer booms Folding in Open the block tap. Lock the boom swing compensation into transport position by lowering the boom down to it’s lowest position (please refer to para. 8.1.2.3). Sprayer boom with hydraulic boom actuation "I" Actuate the control valve on the tractor and the boom folds in a predetermined order automati- cally into the transport position.
Page 102 Sprayer booms 8.1.2.3 Locking and unlocking swing compen- sation in transport position Locking the swing compensation into the trans- port position (Fig. 8.6) Lower the booms in the lowest position with the height adjustment, so that both square profiles (8.6/1) rest on the stop elements and latches (8.6/2) are locked.
Page 103 Sprayer booms 8.1.2.4 Locking the boom into transport position For road transport always lower the booms into the lowest position (see para. Fehler! Verweisquelle konnte nicht gefunden werden.). This way automatic locking of both the swing compensation and the transport lock on the boom oc- curs (Fig.
Page 104 Sprayer booms 2. Horizontal alignment Seen in driving direction, all sprayer boom sections should be in alignment. Readjustment might be necessary after: • long periods of operation • excessive contact of the boom with the ground Inner boom section Slacken the counter nut of the setting bolt (8.11/6).
Page 105: Electric Boom Tilting (Special Option Q-Booms)
Sprayer booms 8.1.3 Electric boom tilting (Special option Q-booms) Version I A, Order No.: 914 378 Actuation via switch box SKS 501, SKS 701 (Fig. 8.13) In unfavourable terrain conditions the alignment of the sprayer booms with the area to be treated can be corrected by the electric boom tilt kit and without in- fluencing the swing compensation.
Page 106 Sprayer booms 8.1.3.1 Using boom tilt adjustment for alignment of the sprayer boom Electric boom tilting can only be con- ducted with the nut (8.14/1) slackened on the swivel arm and when the swing compensation is unlocked. Turn the setting knob of the boom tilt adjustment with the boom fully folded out.
Page 107: Q-Plus-Boom Up To 15 M Working Width, Fully Hydraulically Folded
Sprayer booms 8.1.4 Q-plus-boom up to 15 m working width, fully hydraulically folded (incl. boom swing compensation and hy- draulic height adjustment Fig. 8.15/... 1 - Boom frame. 2 - Single acting hydraulic height adjustment ram allow the setting of the spraying height of the boom (3).
Page 108 Sprayer booms 8.1.4.1 Folding the Q-plus boom (up to 15 m) in or out Before operating the booms in or out all persons should leave the folding area of the boom. Avoid any crushing and bruising points at all the hydraulically actuated folding sections.
Page 109 Sprayer booms 8.1.4.2 Unlocking and locking the sprayer boom from transport position Unlocking Lift the folded boom pack via height adjustment until the transport latches (8.17) release the boom pack (height position approx. 2/3 of the boom carrier frame). Locking Lower the boom via the height adjustment until ap- prox.
Page 110 Sprayer booms 8.1.4.4 Operation with one-sided folded out booms For giving way to obstacles or for one side spray- ing the Q-plus boom can be folded either on the right or left hand side. Folding the left hand boom side: Keep the actuating lever of the double acting con- trol device in position "folding out"...
Page 111 Sprayer booms 8.1.4.6 Setting the hydraulic throttle valves The individual speeds for the individual hydrau- lic functions are factory set (boom folding in and out, swing compensation locking and unlocking) on the individual hydraulic throttle valves. However, depending on the tractor, it might be necessary to adjust this speed setting.
Page 112 Sprayer booms 8.1.4.7 Settings on the folded out boom 1. Alignment parallel with the ground level The sprayer boom, when folded out should be parallel with the ground and then all spraying nozzles should have the same parallel distance to the ground. If this is not the case, fold out the boom, unlock the swing compensation and align the boom via the counter weights (8.23/1).
Page 113 Sprayer booms 8.1.4.8 Electric boom tilting (Special option) Actuation from the switch box SKS 501 – 901 (Fig. 8.13-13) In unfavourable terrain conditions the alignment of the sprayer booms with the area to be treated can be corrected by the electric boom tilt kit and without in- fluencing the swing compensation.
Page 114: Q-Plus-Boom With Profi-Folding (Special Option)
Sprayer booms 8.1.5 Q-plus-boom with Profi-folding (Special option) The profi-folding offers the following functions: • Folding in / folding out, • One-sided boom folding, • Hydraulic height adjustment, • Hydraulic boom tilting. • Locking of the swing compensation. All hydraulic functions are controlled by solenoid valves via the switch box (SKS) from tractor cab.
Page 115 Sprayer booms 8.1.5.2 Folding the boom in or out Before folding the booms in or out all persons should leave the folding area of the boom. As a matter of principle lock the swing compensation in transport position be- fore starting any boom folding opera- tion.
Page 116 Sprayer booms Folding in When folding in always first fold in the left hand and then the right hand boom. Lift boom to a middle height by pressing key (8.29/1). Boom tilting in position "0". Before folding in align booms into a par- allel position with the sprayer frame.
Page 117 Sprayer booms 8.1.5.3 Locking and unlocking sprayer boom into the transport position Unlocking Das Gestänge-Paket über die Höhenverstellung - Taster (8.29/1) - anheben, bis die automatische Transport-Verriegelung (8.30/1) das Gestänge-Paket freigibt (Höhenlage etwa 2/3 der Gestängeträgerlän- ge). Locking Lower the boom completely via the height adjustment switch (8.29/1) until approx.
Page 118 Sprayer booms 8.1.5.4 Unlocking and locking the swing com- pensation As a matter of principle lock the swing compensation. • before folding out and in the booms. • before the one-sided folding out and in of the booms to prevent the boom from leaning over one way.
Page 119 Sprayer booms 8.1.5.5 Operation with asymmetrically folded out booms Only operate with the swing compensa- tion locked. Lock the swing compensa- tion before folding one side in or out so that the boom will not lean over one way. Avoid an unstable oscillation and any ground contact with the boom while the swing compensation is locked, because in this case an even lateral spray distri-...
Page 120 Sprayer booms 8.1.5.6 Setting the hydraulic throttle valves The speed of the individual hydraulic functions (lifting and lowering of the folded boom sections, fold in and out of the booms, lock and unlock of the swing compensation etc.) via the relevant hydraulic throttle valves on the valve block (Fig.
Page 121 Sprayer booms 8.1.5.7 Electro-hydraulic boom tilting Über die Elektro-Hydraulische Neigungsverstellung ist die Lage des Spritzgestänges gegenüber der zu behandelnden Zielfläche bei ungünstigen Gelände- verhältnissen korrigierbar - ohne Beeinträchtigung des Schwingungsausgleiches. Hierdurch lässt sich das Spritzgestänge immer parallel zum Erdboden führen, z.B. auch bei unterschiedlich tiefen Spurrillen bzw.
Page 122: Super-S-Boom 15 To 28 M Working Width
Sprayer booms Super-S-Boom working width Fig. 8.37/... 1 - Boom frame. 2 - Transport latch for locking boom sections in transport position. 3 - Locating sockets. 4 - Single acting hydraulic height adjustment rams allow the setting the spraying height of the boom.
Page 123 Sprayer booms 8.2.1.1 Folding the boom in or out Before operating the booms in or out all persons should leave the folding area of the boom. Avoid any crushing and bruising points at all the hydraulically actuated folding sections. Never fold the boom in or out while mov- ing.
Page 124 Sprayer booms 8.2.1.2 Unlocking and locking the sprayer boom from transport position Unlocking Lift the sprayer boom via height adjustment until the transport latches (8.39/1) are released from the pockets (8.39/2). Locking Fully lower the sprayer boom via the height adjust- Fig.
Page 125 Sprayer booms 8.2.1.4 Operation with reduced working width For a symmetrical working width reduc- tion of the sprayer booms the special optional equipment "Super S boom width reduction kit" is required. On every ram used for folding out the booms, 2 ball taps (8.42/1 or 8.43/1) must be actuated.
Page 126 Sprayer booms 8.2.1.6 Boom folding speed These speeds are factory set. However, depending on the tractor type it might be necessary to adjust these settings. The boom folding speed of the folded in boom packs can be set on the throttle valves (8.45/2, 8.45/3, 8.46/1 and 8.46/2) by equally screw- ing in or out the corresponding Allen key headed set screw as follows:...
Page 127 Sprayer booms 8.2.1.7 Alignment of the folded out boom paral- lel with the ground level The sprayer boom, when folded out should be paral- lel with the ground and then all spraying nozzles should have the same parallel distance to the ground. If this is not the case, fold out the boom, unlock the swing compensation and align the boom via the counter weights (8.47/1).
Page 128: Folding (0, I, Ii And Iii) (Special Optional Equipment)
Sprayer booms Boom alignment via the boom tilt adjustment For tilting the unfolded booms turn the setting knob (8.49/2). The individual points on the scale represent pre-determined angle of boom tilt. The horizontal position of the boom can be set from any boom tilting position by readjust- ing the setting knob to "0".
Page 129 Sprayer booms Required on tractor: • 1 single acting control valve for connect- ing to the pressure hose. • 1 pressure-free return flow for connecting to the return flow hose. During road transport switch off the oil supply to the valve block. The oil filter (8.50/1), on the right hand side of the boom near the hydraulic valve block is pro- vided with a pollution display (8.50/2).
Page 130 Sprayer booms 8.2.2.2 Folding the boom in or out Before folding the booms in or out all persons should leave the folding area of the boom. Avoid any crushing and bruising points at all the hydraulically actuated folding sections. Never fold the boom in or out while mov- ing.
Page 131 Sprayer booms Profi-folding "III" up to 27/28 m Keep the switches (8.49/4 and 8.49/5) in posi- tion "Tip angling" until both boom packs have been folded down horizontally. Keep one of the switches (8.49/2 or 8.49/3) in position "Fold out" until the individual segments have been unfolded completely.
Page 132 Sprayer booms Profi-folding "III" u to 27/28 m Keep one of the switches (8.49/2 or 8.49/3) in position "Folding in" until the individual seg- ments have been folded in completely. Keep the switches (8.49/4 and 8.49/5) in posi- tion "Tip angling" until both boom packs have been folded upwards.
Page 133 Sprayer booms 8.2.2.4 Unlocking and locking the swing com- pensation An even lateral distribution will only be achieved with the swing compensation unlocked and the boom side sections symmetrically folded out. Unlock and lock the swing compensation via the switch (8.54/6). In conjunction with the TG control unit the swing compensation is locked when the red indicator 8.54/8 lights up and it is unlocked when the indicator 8.54/8...
Page 134 Sprayer booms 8.2.2.5 Electro-hydraulic boom tilting (only for Profi-folding) In difficult terrain the position of the sprayer booms in relation to the area to be sprayed is correctable via the hydraulic boom tilting - without affecting the swing compensation. Thus sprayer boom can be guided parallel to the ground, e.
Page 135 Sprayer booms 8.2.2.6 Operation with asymmetrically (one- sided) folded out booms up to 24 m If it is intended to operate temporarily with only one side boom folded out, the other side boom as a pack must be folded downwards from transport posi- tion.
Page 136 Sprayer booms 8.2.2.8 Hydraulik-Drosselventile einstellen The speed of the individual hydraulic functions (lifting and lowering of the folded boom sections, fold in and out of the booms, lock and unlock of the swing compensation etc.) via the relevant hydraulic throttle valves on the valve block (Fig.
Page 137 Sprayer booms 2. Profi I Fig. 8.60/... 1 - Throttle valve – folding in right hand boom. 2 - Throttle valve – folding out right hand boom. 3 - Throttle valve – locking the swing compensation. 4 - Hydraulic connection – height adjustment (the throttle valve is located on the left hand hydrau- lic ram of the height adjustment).
Page 138 Sprayer booms 4. Profi III Fig. 8.62/... 1 - Throttle valve – angling down the right hand boom. 2 - Throttle valve – angling up the right hand boom 3 - Throttle valve – locking the swing compensation. 4 - Hydraulic connection – height adjustment (the throttle valve is located on the left hand hydrau- lic ram of the height adjustment g).
Page 139: Maintenance, Repair- And Care-Work
Maintenance, repair- and care-work Maintenance, repair- and care- work Please tighten the bolt sizes to the following tor- When carrying out Maintenance-, repair- ques: care-work, please observe Axle safety advice, especially that given in M 16 Ma = 210 Nm para.
Page 140: Maintenance- And Operating Advice
Maintenance, repair- and care-work 3. Check hydraulic hoses for faultless condition! Exchange damaged hydraulic hoses. Maintenance- and operating ad- 4. Never weld or solder on control units and pipes. vice Exchange damaged parts. 5. Grease. Use "grey special grease" for air pres- Daily maintenance and check-ups before starting sure devices.
Page 141: Pump - Maintenance-, Cleaning- And Remedy In Case Of Malfunction
Maintenance, repair- and care-work Pump – Maintenance-, clean- ing- and remedy in case of malfunction 9.3.1 Checking oil level With the pump stopped and in horizontal posi- tion the oil level is correct when it is visible on the mark (Fig. 9.1/1). For refilling the oil open the lid (9.1/7) .
Page 142: Cleaning
Maintenance, repair- and care-work 9.3.3 Cleaning Thoroughly clean the pump after every operation by letting it pump clean water for a few minutes. 9.3.4 Remedy in case of malfunction 1. Pump does not suck - Remove stoppages in the feed hose (filter tap, filter insert, suction hose).
Page 143 Maintenance, repair- and care-work Note and remember before removing the valves the individual mounting position. Take off valve groups (9.2/7). Check for damage or wear of the valve seat (9.2/8), valve (9.2/9), valve spring (9.2/10) and valve guide (9.2/11) and remove “O“-ring (9.2/12).
Page 144 Maintenance, repair- and care-work Checking the piston diaphragms Take off pump. Always bring the piston to be checked in the upper position so that any oil inside the pump housing is not draining out. Slacken the bolts (9.1/9). Remove the tensioning clamp (9.1/10) as well as the suction- and pressure hoses (9.2/5, 9.2/6) including the valve groups (9.2/7 or 9.3/8).
Page 145: Switch Box, Amacheck Ii A, Spraycontrol Ii A And Amatron Ii A - Maintenance And
Maintenance, repair- and care-work Switch box, AMACHECK II A, SPRAYCONTROL II A and AMATRON II A – Maintenance Calibrating the flow meter and remedy in case of mal- function Always re-determine the impulse figure (lmp./I) received from the flow meter by a calibration Switch box SKS / implement plug test: Switch box and implement plug are mainte-...
Page 146: Calibrating The Flow Meter With "Amatron Ii A
Maintenance, repair- and care-work Enter the value for the determined quantity of water, e. g. 480 l, via the 10 digit keyboard. Press key "Entry" and then "AMACHECK II A" or "Spray-Control II A" will calculate automatically the figure for "Imp./l" which then will be displayed and memorised.
Page 147: Nozzles
Maintenance, repair- and care-work Nozzles 9.6.1 Fitting the nozzles The nozzle filter (9.3/1) is placed from below into the nozzle carrier (9.3/2) Place the nozzle (9.3/3) inside the bayonet nut (9.6/4). For quick identification of the vari- ous nozzles a variety of coloured bayonet nuts is available.
Page 148: Adjusting The Tank Level Indicator
Maintenance, repair- and care-work Adjusting the tank level indi- cator Fill in exactly 500 l wate rinto the spray agent tank. The pointer (9.4/2) on the scale (9.4/1) must show the scale figure "5" for 500 l. If the indicated level deviates from the quantity of water filled then set the pointer (9.4/2) accurately on the scale figure "5"...
Page 149: Hints For Checking The Field Sprayer
Maintenance, repair- and care-work Hints for checking the field sprayer The sprayer check should be carried out by an authorised institution. The following intervals prescribed by law must be maintained: at least 6 months after first operation (if not carried out at the moment of buying), every 2 year thereafter.
Page 150 Maintenance, repair- and care-work UG Nova SB 236.1 12/2002...
Page 151: Special Options
Special options Special options 10.1 Options for the application of 10.1.1 3-ray nozzles liquid fertilisers Should the liquid fertiliser predominantly be ab- At present there are mainly two different kinds of sorbed by the roots instead by the leaves of the liquid fertiliser available: plant the use of the 3-ray-nozzles is of advan- tage for liquid fertiliser application.
Page 152: 5- And 8-Hole-Nozzles
Special options 10.1.2 5- and 8-hole-nozzles Preconditions for the use of the 5- and 8-hole nozzles are the same as for the 3-ray nozzles. Contrary to the 3-ray nozzles the jet openings at the 5- and 8-hole nozzle (Fig. 10.1) are not directed downwards but sideways.
Page 153: Drag Hose Kit For Late Top Dressing With Liquid Fertiliser
Special options 10.1.3 Drag hose kit for late top dressing with liquid fertiliser cpl. (with metering washers No. 4916-39) Fig. 10.2/... 10.2/1 The drag hose sections have a 25 cm nozzle and hose spacing. The drag hose sections are numbered whereby No. 1 is placed to the outer left hand if looking in driving direction, No.
Page 154: Suction Hose For Filling The Tank
Special options 10.2 Suction hose for filling the tank Suction hose 2” (8m), Order No. 914398 (Fig. 10.4) Suction hose 3” (8m), Order No. 924459 (Fig. 10.5) During the tank filling via the suction hose from open water sources adhere to the applicable advice (see also para.
Page 155: Filling Ports
Special options 10.3 Filling ports 10.3.1 Filling port with connection to the water supply network Best.-Nr. 918642 The spray agent tank or the flushing water tank can be filled water from the public water supply network with the aid of the filling port (Fig. 10.8). Operational procedure when the tank Create the connection with the water supply net- work via the C-coupling (Fig.
Page 156: Tank-Control
Special options 10.4 Tank-Control Order No.: 912057 The filling level measuring device tank-control allows an exact quantity determination (litres) in tanks of different design. The device operates with all aqueous solutions, even at a density deviating from water. The calibration allows to use tanks of differing and irregular design.
Page 157: Spray Pistol With 0.9 M Long Spray Tube, Without Hose
Special options 10.6 Spray pistol with 0.9 m long spray tube, without hose Order No.: 715 800 10.6.1 Pressure hose up to 10 bar e. g. for spray pistol, order-No.: AP 078 Fibre enforced PVC (Nominal width/inside: 15 mm, outside: 22 mm; wall gauge: 3.5 mm). Connect the pressure hose of the spray pistol to the single tap of the control unit.
Page 158 Special options 10.9 Traffic options The traffic regulations advise the use of lighting units on agricultural and forest tractor mounted imple- ments. The driving unit’s owner is responsible for, as well as the operator for adhering to the legal rules and regulations of the traffic law.
Page 159 Special options 10.11 Distance-Control The control unit distance-control can only be used for Super-S-booms in con- junction with profi-folding O or 1, Job computer and UX-Pilot. The sprayer boom control device "distance-control" automatically maintains the sprayer boom parallel and in the targeted distance to the crop. Two ultrasonic sensors measure the distance be- tween the boom and the ground and so respectively the crop.
Page 160 Special options The foam marker is operated via separate control unit or switch box SKS, depending on the equip- ment of the sprayer. Switch 10.18/2 in centre position "Aus" (off). Switch 10.18/2 moves to the left onto position "An" (on), foam bubbles are created on the left hand sprayer boom side in travelling direction.
Page 161 Special options 10.14 Digital pressure display with liq- uid fertiliser proof pressure sen- sor on switch box SKS Order No.: 911 827 10.15 Wide throw-nozzles For the use of the wide throw nozzles two additional single taps are required on the control unit. These single taps cannot be remote controlled via solenoid valves.
Page 162 Special options 10.16 Line filter inside the boom Order No.: 916 204 The line filter (10.20/1 is fitted to the sprayer boom for each boom part section. It represents an additional measure to avoid contami- nation of the nozzles and thus restricting their func- tion.
Page 163 Special options 10.19 Trail-Tron Only in conjunction with Profi-folding Trail-Tron realises the angle position of the draw bar towards the driving direction of the tractor. In case of a deviation of the draw bar position to- wards the mean position of the tractor (draw bar in alignment to the tractor) the hydraulic ram of the draw bar control is actuated until the mean position is achieved again..
Page 164 Special options 10.20 Trail-Control for LBS For straight and hitch draw bars the Trail-Control- unit (Fig. 10.25) is available as an optional equip- ment. It is controlled via the UX-Pilot. The gyroscope (Fig. 10.25/1) is fitted to the left hand side of the tractor. As standard the straight draw bar is equipped with a fixing rod.
Page 165 Special options 10.21 Pressure circulation system (Druck-Umlauf-System) (DUS) By the flushing hose joints (10.28/1) related to every boom section the pressure circulation system allows a permanent circulation in the spraying line. At random the system can be operated with spray agent or flushing water.
Page 166 Special options UG Nova SB 236.1 12/2002...
Page 167: Technical Data
Technical data Technical data The following tables show the technical data for the individual components. By combination of the individual components many model varia- tions result. For determining the total implement weight, therefore, please add the individual weights of the components. All indicated weights and lengths are therefore to be understood as "additions".
Page 168: Technical Data Basic Implement And Running Gear
Technical data 11.1 Technical data basic imple- ment and running gear Typ UG Nova 2200 3000 4500 Tank volume actual 2400 3200 4750 nominal 2200 3000 4500 Filling height [mm] from ground 2080 2430 2430 from operator’s platform 1000 1000 Total length [mm] 1150...
Page 169: Technical Data Tyres
Technical data 11.2 Technical data tyres Tyres support load (- weight) wheigt max. recommended air pressure (bar) UG SB 236.1 12/2002...
Page 170: Technical Data - Draw Bars
Technical data 11.3 Technical data – draw bars Kind of draw bar True track follow Universal draw Straight draw bar Hitch draw bar draw bar Weight [kg] 240 (180*) Length d [mm] 1020 – 1260 1100 – 1260 1700 1800 Adjustment range lon- 240 mm in 160 mm in...
Page 171: Technical Data Control Units
Technical data 11.4 Technical data control units Control units „NG“ „TG“ Central control w.o. equal pressure control 5 / 7 / 9 with equal pressure control 5 / 7 Pressure adjustment electr. electr. Pressure range [bar] 0,8 - 10 0,8 - 10 Agitation (hydraulic) Pressure gauge 0-8 / 25 bar ø...
Page 172: Technical Data Pump Equipment
Pump equipment 210 l/min 250 l/min 370 l/min (210+160) 410 l/min (250+160) 420 l/min (210+210) 460 l/min (250+210) 210 l/min 250 l/min 160 l/min BP 235 BP 280 BP 235 BP 280 BP 171 Type of pump 2 bar Delivery at [l/min 540R.P.M.
Page 173: Technical Data Sprayer Boom
Technical data 11.6 Technical data sprayer boom 11.6.1 Q-boom (incl. hydr. height adjustment and swing compensation) and Q-plus-boom Q-boom Q-plus boom manual folding hydraulic folding Working width 12,5 12,5 Number of boom sections Number of nozzles per boom section (from l.h. to 5-4-6-4-5 5-5-5-5-5 6-6-6-6-6...
Page 174: Super-S-Boom, Hydraulically Foldable (Including Hydraulic Height Adjustment And Swing Compensation)
Technical data 11.6.2 Super-S-boom, hydraulically foldable (including hydraulic height adjustment and swing compensation) Arbeitsbreite Number of boom sections Number of nozzles 6-6-6-6-6 4-8-8-8-4 6-8-8-8-6 8-8-8-8-8 9-8-8-8-9 6-6-6-6-6-6-6 per boom section (from l.h. to r.h. seen in driving direction) Transport width [mm] 2400 2400...
Page 175: Technical Data Filling Sieve, Filter
Mesh width Number of Type [mm] meshes Filling sieve 3750 1,00 Filter insert in filter tap UG 2200 Nova UG 3000 Nova UG 4500 Nova Pressure filter insert 0,35 „NG“ /“TG“ Standard in all control units Nozzle filter bis ”015”...
Page 176 Technical data UG Nova SB 236.1 12/2002...
Page 177: Spray Rate Calibration Chart
Spray rate calibration chart Spray rate calibration chart 12.1 Spray rate chart for flat fan-, anti drift- and injector-nozzles, spraying height 50 cm All rates (l/ha) were determined with water. At AUS suspensions the corre- sponding figures should be multiplied by 0.88 and at NP-solutions by 0.85.
Page 178 Spray rate calibration chart UG Nova SB 236.1 12/2002...
Page 179 Spray rate calibration chart Determine the spraying pressure 1. Find the column with the intended operational speed [km/h] in the spraying table (Fig. 12.2). 2. In this column find the line with the desired spray rate [l/ha] 3. In this line find the column for the nozzle size used and read off the necessary spraying pressure [bar] on the point of intersection.
Page 180: Spray Rate Table For 3-Ray Nozzles, Spraying Height Above Ground 120 Cm
Spray rate calibration chart 12.2 Spray rate table for 3-ray nozzles, Spraying height above ground 120 cm AMAZONE - Spray rate table for 3-ray nozzles (yellow) Pressure Nozzle output Spray rate AUS (l/ha) Water AUS 9 (km/h) (bar) (l/min) (l/min)
Page 181: Spray Rate Table For 5- And 8-Hole Nozzles (Permissible Pressure Range 1-2 Bar)
1,78 12.3 Spray rate table for 5- and 8-hole nozzles (permissible pressure range 1-2 bar) AMAZONE Spray rate table for metering disc 4916-39, (ø 1,0 mm) spraying height above ground 100 cm for 5-hole nozzle (black) and 8-hole nozzle Pressure...
Page 182 Spray rate calibration chart AMAZONE Spray rate table for metering disc 4916-55, (ø 1,4 mm) spraying height above ground 100 cm for 5-hole nozzle (grey) and 8-hole nozzle Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9 (km/h)
Page 183: Spray Rate Table For Drag Hose Equipment (Permissible Pressure Range 1-4 Bar)
Spray rate calibration chart 12.4 Spray rate table for drag hose equipment (permissible pressure range 1-4 bar) AMAZONE Spray rate table for metering disc 4916-26, (ø 0,65 mm) Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9 (km/h)
Page 184 Spray rate calibration chart AMAZONE Spray rate table for metering disc 4916-39, (ø 1,0 mm) (standard specification) Pressure Nozzle output Spray rate AUS (l/ha) per metering disc Water 9(km/h) (bar) (l/min) (l/min) 0,43 0,38 0,47 0,41 0,53 0,47 0,58 0,51...
Page 185: Conversion Table For Spraying Liquid Fertiliser Ammonium Nitrate / Urea Suspension (Aus)
12.5 Conversion table for spraying liquid fertiliser Ammonium Nitrate / Urea sus- pension (AUS) (Density 1,28 kg/l, i.e. approx. 28 kg N for 100 kg liquid fertiliser or 36 kg N for 100 litres liquid fertiliser at 5 - 10 °C) N in kg - AUS in litres- AUS in kg Nı...
Page 186: Filling Table For Finishing Off Remaining Field Areas
Spray rate calibration chart 12.6 Filling table for finishing off remaining field areas Travelling Spray rate: 100 l/ha at working width [m] distance For all other spray rates the refilling quantity has to be increased by a multiple. Example: Remaining left over distance: 100 m Spray rate: 100 l/ha...
Page 187 Personal notes UG Nova SB 236.1 12/2002...
Page 188 Tel.: (0 54 05) 50 1-0 Telefax: (0 54 05) 50 11 47 D-49202 Hasbergen-Gaste e-mail: amazone@amazone.de http\\: www.amazone.de Branch factories at: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Subsidiaries in England and France Factories for mineral fertiliser broadcasters, field sprayers, seed drills, soil tillage implements,...

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Ug 3000 nova Ug 4500 nova

Amazone UG 2200 Nova Instruction Manual

1 Details about the Machine

2 Safety

3 Product Description

4 On Receipt of the Machine

5 Hitching or Unhitching the Trailed Sprayer

6 En Route to the Field - Transport on Public Roads and Ways

7 Putting into Operation

8 Sprayer Booms

9 Maintenance, Repair- and Care-Work

10 Special Options

11 Technical Data

12 Spray Rate Calibration Chart

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