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STILLA Bromley Assembly Instructions Manual
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STILLA Bromley Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Bromley' 6x12
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Bromley

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Bromley’ 6x12 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 • Review all instructions; continue to refer to instructions throughout assembly – step by step. Preparing your site • If you are installing your shed on the Stilla heavy duty floor, this can be placed on unlevelled surfaces and levelled up by using the 100x100 stumps provided. P a g e...
  • Page 3 17/10/2023 BROMLEY 6x12 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 900x1895mm Cedar Clad Window Panel 900x1895mm Cedar Shed Window Assembly (add per additional WP) Cedar Clad Front Panel 480x1895mm (remove if DD) Single Colonial Door 830x1840mm (remove if DD)
  • Page 4 17/10/2023 If no floor option was purchased, go to step 2.0 (Wall Assembly) SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT (1 of 2 floor frames) PART CODE QTY DESCRIPTION End Plate 1884mm Single Joist 1730mm Double Joist 1730mm...
  • Page 5 17/10/2023 STEP 1.1 FLOOR FRAME INSTALLATION The 6x12 floor frame comes in two parts. Install first floor frame in desired position at desired height and fasten to logs once level and square, then join and fasten next frame and repeat. 1.1 –...

  • Page 6: Floor Installation

    17/10/2023 STEP 1.2 FLOOR INSTALLATION 1.2 – FLOORING INSTALLATION PART CODE QTY DESCRIPTION Floor Board 1798x800mm Floor Board 1798x311mm 50PS 50mm Philips Screw 1.2– FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS. Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame. Note- The x marked on the floor sheets do not line up with out joists.
  • Page 7 17/10/2023 STEP 2.0 WALL ASSEMBLY WALL PANEL (WP) (900MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A (P) (900MM WALL PANEL). 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 900mm Wall panel 65HHS 65mm Hex head screw...

  • Page 8: Wall Assembly

    17/10/2023 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 9 17/10/2023 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside –...
  • Page 10 17/10/2023 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 11 17/10/2023 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 12 17/10/2023 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 13 17/10/2023 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Window panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through WP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 14 17/10/2023 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into WP (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 15 17/10/2023 STEP 2.8 WALL ASSEMBLY 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 65HHS 65mm Hex head screw 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 16 17/10/2023 STEP 2.9 DOOR STEP INSTALL 2.9 - ASSEMBLY PARTS – DOOR STEP INSTALL PART CODE QTY DESCRIPTION 840x42x19mm Single Door Step (Replace with 1440 DS if DD) 1440x42x19mm Double Door Step (ONLY FOR DD OPTION) 40mm Nail 2.9 - ASSEMBLY – DOOR STEP INSTALL Nail Door Step in position using 4x 40N* as seen below.
  • Page 17 17/10/2023 STEP 3.0 DOOR HEAD ASSEMBLY 3.0 - ASSEMBLY PARTS – DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION 840x70x45mm Single Door Head (replace with 1440mm DH if DD) 1440x70x45mm Double Door Head (ONLY FOR DD OPTION) 65HHS 65mm Hex head screw 3.0 - ASSEMBLY –...
  • Page 18 17/10/2023 STEP 3.1 GABLE INSTALL 3.1 - ASSEMBLY PARTS – GABLE INSTALL PART CODE QTY DESCRIPTION 6ft Gable 65HHS 65mm Hex head screw 3.1 - ASSEMBLY – BACK GABLE INSTALL Carefully position Gable in place, carefully inserting gable groove onto tongue on back panels.
  • Page 19 17/10/2023 STEP 4.0 ROOF FRAME ASSEMBLY 4.0 - ASSEMBLY PARTS – ROOF ASSEMBLY (REPEAT TWICE) PART CODE QTY DESCRIPTION Roof End Plate 1754x70x45mm Roof Rafter 870x70x45mm Joining Plate 1112x70x45mm 75BS 75mm Batten Screw 4.0 - ASSEMBLY – ROOF ASSEMBLY (1 of 2 frames) It helps to find a flat, level surface to complete this process on.
  • Page 20 17/10/2023 STEP 4.1 ROOF INSULATION INSTALL If you did not purchase this option please skip this step 4.1 - ASSEMBLY PARTS – ROOF INSULATION INSTALL (REPEAT TWICE) PART CODE QTY DESCRIPTION RI (option) Roof Insulation 3600x1300mm 40mm Nail 4.1 - ASSEMBLY – ROOF INSULATION INSTALL (REPEAT WITH SECOND FRAME) It helps to find a flat, level surface to complete this process on.

  • Page 21: Roof Assembly

    17/10/2023 STEP 4.2 ROOF ASSEMBLY 4.2 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1120mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.2 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) It helps to find a flat, level surface to complete this process on. Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 22 17/10/2023 STEP 4.3 ROOF ASSEMBLY 4.3 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1120mm roof sheet 1120mm single pan roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.3 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) Complete laying roof sheeting out on frame.
  • Page 23 17/10/2023 STEP 4.4 ROOF ASSEMBLY 4.4 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 4.4 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
  • Page 24 17/10/2023 STEP 4.5 CHANNEL ASSEMBLY If you purchased the Annex, leave the channel off the side you will be installing your Annex 4.5 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw 1307mm Roof Channel 4.5 - ASSEMBLY – CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang.
  • Page 25 17/10/2023 STEP 4.6 ROOF END PIECE 4.6 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Roof End Piece 203x70x30mm 65BS 65 Batten Screws 4.6 - ASSEMBLY – ROOF END PIECES TO GABLES Standing inside shed on ladder, screw roof end pieces to top of gable in required positions using 1x 65BS per piece.

  • Page 26: Roof Installation

    17/10/2023 STEP 4.7 ROOF INSTALLATION 4.7 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 75BS 75mm Batten Screw 125BS 125mm Batten Screw 4.7 - ASSEMBLY – ROOF INSTALLATION Slide roof frame into position. Ensure point of roof frame is flush with middle of gable as seen below.
  • Page 27 17/10/2023 STEP 4.8 ROOF INSTALATION 4.8 - ASSEMBLY – ROOF INSTALLATION PART CODE QTY DESCRIPTION 40RS 40mm Roof Screws 25RS 25mm Roof Screws 4.8 – ASSEMBLY – ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces (E) as seen below. Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side.
  • Page 28 17/10/2023 STEP 4.9 COLLAR TIE INSTALLATION 4.9 – ASSEMBLY PARTS – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 40RS 40mm Roof Screw 125BS 125mm Batten Screw 4.9 - ASSEMBLY – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters in predrilled holes, using 6x 40RS per collar tie.
  • Page 29 17/10/2023 If Double door option was chosen please go to step 5.4 STEP 5.0 SINGLE DOOR HINGE ASSEMBLY 5.0 - ASSEMBLY PARTS – SINGLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 5.0 - ASSEMBLY – SINGLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 30 17/10/2023 STEP 5.1 SINGLE DOOR INSTALLATION 5.1 - ASSEMBLY PARTS – SINGLE DOOR INSTALLATION PART CODE DESCRIPTION Single Colonial Door Hinge screw 5.1 - ASSEMBLY – SINGLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 31 17/10/2023 STEP 5.2 SINGLE DOOR HANDLE ASSEMBLY 5.2 - ASSEMBLY PARTS – SINGLE DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle kit 5.2 - ASSEMBLY – SINGLE DOOR HANDLE ASSEMBLY 1. Remove bolts and leaver from back of T Handle (TH). 2.
  • Page 32 17/10/2023 If Double door option was not chosen please go to step 5.9 STEP 5.4 DOUBLE DOOR HINGE ASSEMBLY 5.4 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Double Colonial Doors 5.0 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 33 17/10/2023 STEP 5.5 DOUBLE DOOR INSTALLATION 5.5 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 5.5 - ASSEMBLY – DOUBEL DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 34 17/10/2023 STEP 5.6 PAD BOLT INSALLATION 5.6 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Pad bolt screws 5.6 - ASSEMBLY – PAD BOLT INSTALLATION Choose fixed door (generally left hand door). Hold top Pad bolt in position and fasten to door using 4x PBS.
  • Page 35 17/10/2023 STEP 5.7 DOUBLE DOOR HANDLE ASSEMBLY 5.7 - ASSEMBLY PARTS – DOUBLE DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle kit 5.7 - ASSEMBLY – DOUBLE DOOR HANDLE ASSEMBLY 1. Remove bolts and leaver from back of T Handle (TH). 2.

  • Page 36: Door Handle Assembly

    17/10/2023 STEP 5.8 DOOR HANDLE ASSEMBLY 5.8 - ASSEMBLY PARTS – DOUBLE DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION Door Packer 40mm Nail T Handle Leaver / backing tongue 5.8 - ASSEMBLY – DOUBLE DOOR HANDLE ASSEMBLY Holding DP in position, fasten to fixed door (door with pad bolts) using 4x 40N. Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 37 17/10/2023 STEP 5.9 WINDOW ASSEMBLY INSTALLATION 5.9 - ASSEMBLY PARTS – WINDOW ASSEMBLY INSTALLATION PART CODE QTY DESCRIPTION Window Assembly 32PS 32mm Phillips screw 5.9 - ASSEMBLY – WINDOW ASSEMBLY INSTALLATION Fit Window Assembly into hole in Window Panel*. Ensuring the window frame is square, fasten to Window Panel by screwing through perimeter of Window Panel hole into WA**.
  • Page 38 17/10/2023 STEP 6.0 IINTERNAL WINDOW STRIP ASSEMBLY 6.0 - ASSEMBLY PARTS – INTERNAL WINDOW STRIP ASSEMBLY PART CODE QTY DESCRIPTION SIWS Internal Window Strip Set- 2@ 770mm, 2@ 735mm 40mm Nail 6.0 - ASSEMBLY – INTERNAL WINDOW STRIP ASSEMBLY 1. Measure 25mm around perimeter of Window Panel hole. 2.
  • Page 39 17/10/2023 STEP 6.1 CORNER POST ASSEMBLY 6.1 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner Post 40mm Nail 6.1 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position, nail through CP into wall stud using 6x 40N evenly spaced along CP.
  • Page 40 17/10/2023 STEP 6.2 COVER STRIP ASSEMBLY 6.2 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover Strip 40mm Nail 6.2 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over joins in walls, nail through CS into wall panel using 6x 40N evenly spaced per CS.
  • Page 41 17/10/2023 STEP 6.3 FASCIA ASSEMBLY 6.3 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION 6ft Fascia 40mm Nail 6.3 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 6.4 RIDGE CAP INSTALLATION 6.4 - ASSEMBLY PARTS –...
  • Page 42 17/10/2023 STEP 6.5 FIXING TO BASE 6.5 - FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 65mm Hex head screw 6.5 - FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws. If floor not purchased fixings are not provided Screw 3 x 65HHS (Top, centre &...
  • Page 43 17/10/2023 IMAGES TO HELP WITH INSTALLATION FLOOR 42 | P a g e...
  • Page 44 17/10/2023 43 | P a g e...
  • Page 45 17/10/2023 44 | P a g e...
  • Page 46 17/10/2023 45 | P a g e...

  • Page 47: Product Maintenance

    17/10/2023 TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
  • Page 48 17/10/2023 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.