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STILLA Master Assembly Instructions Manual
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STILLA Master Assembly Instructions Manual

8x12
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STILLA
ASSEMBLY INSTRUCTIONS
'Master' 8x12
S3041
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Master

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Master’ 8x12 S3041 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 Caution Please be careful when handling all components, some parts have sharp metal edges. Always wear work gloves, eye protection and long sleeves when assembling or maintaining your shed. Tools required for assembly • Level • Phillips head drive • Drill •...
  • Page 3 MASTER 8x12 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 1200x1890mm Cedar Clad Window Panel 1200x1890mm Cedar Clad Panel 780x1890mm (480x1890 if Double Doors) 8ft Gable Rafters 1230x42x35mm Colonial Door 830x1875mm TB/BB Top Batten/Bottom Batten 3905mm 3905mm Channel 1480mm Roof Sheeting 10 &...
  • Page 4 Double Doors – Option – Changes to above kit Part Code Checked Part Description Colonial Door 714x1875mm Cedar Clad Panel 480x1890mm Double Door Head 1440x42x35mm Double Door Stop 1440x42x18mm Door Leaver Packer 100x100x18mm 8x12 Lean To – Option – Add Extra Screws Part Code Checked Part Description Beam 3905x70x35mm...
  • Page 5 If no floor option was purchased, go to step 2.0 (Wall Assembly) STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT PART CODE QTY DESCRIPTION End Plate 2470mm Single Joist 1730mm Double Joist 1730mm (42x35mm part of DJ goes at the top inside) Floor Nog 100BS 100mm Batten screw (Heavy Duty Floor Only)
  • Page 6 STEP 1.1 FLOORING INSTALLATION 1.1 – FLOOR INSTALLATION PART CODE DESCRIPTION Floor Board 1798x800mm Floor Board 598x800mm Floor Board 1798x311mm Floor Board 598x311mm 50PS 50mm Philips Screw 1.1 – FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS P a g e...
  • Page 7 STEP 2.0 WALL ASSEMBLY WALL PANEL (WP) (1200MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A (P) (1200MM WALL PANEL). 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 1200mm Wall panel 65HHS 65mm Hex head screw...
  • Page 8 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 9 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 10 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 11 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 12 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 13 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Window panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through WP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 14 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into WP (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 15 STEP 2.8 WALL ASSEMBLY 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 65HHS 65mm Hex head screw 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 16 Screw together in position shown, holding flush at the bottom (using 2 x 65HHS). Repeat for other gable. Turn one complete gable over (cedar facing upwards). Position (SCS) Stilla branded cover strip flush with bottom of gable Board and flush on each end. Nail through cover strip into gable using 40N.
  • Page 17 STEP 3.1 FRONT GABLE ASSEMBLY 3.1 - ASSEMBLY PARTS – GABLE ASSEMBLY PART CODE QTY DESCRIPTION Assembled front gable Assembled back gable 65HHS 65mm Hex head screw 3.1 - ASSEMBLY – GABLE ASSEMBLY Carefully position front gable in position ensuring tongue on wall goes into groove on gable. Fasten up through front panels using 2 x 65HHS either side.
  • Page 18 STEP 3.2 RIDGE BEAM BRACKET 3.2 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Ridge bracket 50PS 50mm screws 3.2 - ASSEMBLY – RIDGE BEAM BRACKET Measure down from Gable peak 145mm and mark with pen/pencil. Hold ridge beam bracket (RBB) below mark (top of bracket flush with mark) and screw through bracket into gable using 2 x 50PS per bracket.
  • Page 19 STEP 3.3 RIDGE BEAM 3.3 - ASSEMBLY PARTS – RIDGE BEAM PART CODE QTY DESCRIPTION Ridge beam 50PS 50mm screws. 3.3 - ASSEMBLY – RIDGE BEAM Place ridge beam on top of ridge beam brackets, ensure beam is hard up against gable. Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end.
  • Page 20 STEP 3.4 ROOF ASSEMBLY 3.4 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION Bottom batten Top batten Rafter 100BS 100mm Batten screw 3.4 - ASSEMBLY – ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join. 19 | P a g e...
  • Page 21 STEP 3.5 ROOF ASSEMBLY 3.5 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1480mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.5 - ASSEMBLY – ROOF ASSEMBLY Lay roof frame on a hard surface. Position 1 roof sheet (RS) at each end, flush at top and flush with end of roof battens.
  • Page 22 STEP 3.6 ROOF ASSEMBLY 3.6 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1480mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.6 - ASSEMBLY – ROOF ASSEMBLY Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence shown.
  • Page 23 STEP 3.7 ROOF ASSEMBLY 3.7 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 3.7 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete screw bottom off using 1 x 40RS through every rib.
  • Page 24 STEP 3.8 CHANNEL ASSEMBLY If you purchased the Lean-To/Annex, leave the channel off the side you will be installing your Lean-To/Annex 3.8 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw Roof Channel 3.8 - ASSEMBLY – CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting over hang.
  • Page 25 STEP 3.9 ROOF INSTALLATION 3.9 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 65HHS 65mm Hex head screw 3.9 - ASSEMBLY – ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables. Ensure roof rafters are flush with gables.
  • Page 26 STEP 4.0 COLLAR TIE INSTALLATION 4.0 - ASSEMBLY – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 65HHS 65mm Hex head screw 4.0 - ASSEMBLY PARTS – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafter. Screw through center on angle up into ridge beam.
  • Page 27 STEP 4.1 DOOR HINGE ASSEMBLY 4.1 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 4.1 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 28 STEP 4.2 DOOR INSTALLATION 4.2 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 4.2 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 29 STEP 4.3 DOOR HANDLE ASSEMBLY 4.3 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 4.3 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 30 If Double door option was not chosen please go to step 5.0 STEP 4.5 DOUBLE DOOR HINGE ASSEMBLY 4.5 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Doors 4.5 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 31 STEP 4.6 DOUBLE DOOR INSTALLATION 4.6 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 4.6 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 32 STEP 4.7 PAD BOLT INSALLATION 4.7 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 4.7 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked closed position.
  • Page 33 STEP 4.9 DOOR HANDLE ASSEMBLY 4.9 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle Leaver Packer Hinge screw 4.9 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 34 STEP 5.1 FIXING TO BASE 5.1 - FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 65mm Hex head screw 5.1 - FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws. If floor not purchased fixings are not provided Screw 3 x 65HHS (Top, centre &...
  • Page 35 STEP 5.2 CORNER POST ASSEMBLY 5.2 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner post’s 40mm Nail 5.2 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position. Fasten through corner post into wall stud using 6 x 40mm nail.
  • Page 36 STEP 5.3 COVER STRIP ASSEMBLY 5.3 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover strip 40mm Nail 5.3 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over join on wall panel. Nail through cover strip into wall panel using 6 x 40mm nails (40N) evenly spaced, per strip.
  • Page 37 STEP 5.4 FASCIA ASSEMBLY 5.4 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 5.4 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 5.5 RIDGE CAP INSTALLATION 5.5 - ASSEMBLY PARTS –...
  • Page 38 STEP 5.6 8’ LOFT SHELF If you did not purchase this item, please skip this step. 5.6 - ASSEMBLY PARTS – 8’ LOFT SHELF PART CODE QTY DESCRIPTION 8’ Loft shelf 65HHS 65mm Hex head screw Shelf Brace 5.6 - ASSEMBLY – 8’ LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner.
  • Page 39 STEP 6.0 LEAN TO / ANNEX If you did not purchase this option please skip this step 6.0 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah beam Batten Verandah rafter 75mm Nail 6.0 - ASSEMBLY – LEAN TO / ANNEX Nail through B &...
  • Page 40 STEP 6.1 LEAN TO / ANNEX 6.1 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw - ASSEMBLY – LEAN TO / ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom. Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet.
  • Page 41 STEP 6.2 LEAN TO / ANNEX 6.2 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.2 - ASSEMBLY – LEAN TO / ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom.
  • Page 42 STEP 6.3 LEAN TO / ANNEX 6.3 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah posts 100BS 100mm batten screw 65HHS 65mm hex head screw 6.3 - ASSEMBLY – LEAN TO / ANNEX Using at least 3 people, butt the verandah roof hard up under shed roof as shown in picture.
  • Page 43 STEP 6.4 LEAN TO / ANNEX 6.4- ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah fascia 40mm nail 6.4 - ASSEMBLY – LEAN TO / ANNEX Once fascia’s are on shed, trim lean-to/annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.

  • Page 44: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
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  • Page 48 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.

This manual is also suitable for:

S3041