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STILLA Bromley Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Bromley' 6x12
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Bromley

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Bromley’ 6x12 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 • If you are installing your shed on the Stilla heavy duty floor, this can be placed on unlevelled surfaces and levelled up by using the 100x100 stumps provided.
  • Page 3 BROMLEY 6x12 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 900x1895mm Cedar Clad Window Panel 900x1895mm Cedar Clad Panel 480x1895mm (180x1895 if Double Doors) Colonial Door 830x1875mm (2x 714x1875 if Double Doors) 6ft Gable Corner Post 1890x60x18mm Cover Strip 1890x40x7mm...
  • Page 4 Double Doors – Option – Changes to above kit Part Code Checked Part Description Colonial Door 714x1875mm Cedar Clad Panel 180x1895mm Double Door Head 1440x42x35mm Double Door Stop 1440x42x18mm Door Leaver Packer 100x100x18mm Annex Kit – Option (add screws) 3920mm x 1450mm Part Code Checked Part Description...
  • Page 5 If no floor option was purchased, go to step 2.0 (Wall Assembly) SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT (1 of 2 floor frames) PART CODE QTY DESCRIPTION End Plate 1884mm Single Joist 1724mm Double Joist 1724mm 100BS...
  • Page 6 STEP 1.1 FLOOR FRAME INSTALLATION The 6x12 floor frame comes in two parts. Install first floor frame in desired position at desired height and fasten to logs once level and square, then join and fasten next frame and repeat. 1.1 – FLOOR FRAME INSTALLATION PART CODE QTY DESCRIPTION Logs 750x100x100mm...
  • Page 7 STEP 1.2 FLOOR INSTALLATION 1.2 – FLOORING INSTALLATION PART CODE QTY DESCRIPTION Floor Board 1798x800mm Floor Board 1798x311mm 50PS 50mm Philips Screw 1.2– FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS. Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame. Note- The x marked on the floor sheets do not line up with out joists.
  • Page 8 STEP 2.0 WALL ASSEMBLY WALL PANEL (WP) (900MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A (P) (900MM WALL PANEL). 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 900mm Wall panel 65HHS 65mm Hex head screw...
  • Page 9 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 10 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside –...
  • Page 11 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 12 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 13 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 14 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Window panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through WP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 15 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into WP (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 16 STEP 2.8 WALL ASSEMBLY 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 65HHS 65mm Hex head screw 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 17 STEP 2.9 DOOR STEP INSTALL 2.9 - ASSEMBLY PARTS – DOOR STEP INSTALL PART CODE QTY DESCRIPTION 840x42x19mm Door Step (Replace with 1440 DS if DD) 1440x42x19mm Door Step (ONLY IF DOUBLE DOOR OPTION PURCHASED) 40mm Nail 2.9 - ASSEMBLY – DOOR STEP INSTALL Nail Door Step in position using 4x 40N* as seen below.
  • Page 18 STEP 3.0 DOOR HEAD ASSEMBLY 3.0 - ASSEMBLY PARTS – DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION Front End 6ft Gable 840x42x35mm Door Head (replace with 1440mm DH if DD) 1440x42x35mm Door Head (ONLY IF DD OPTION PURCHASED) 65HHS 65mm Hex head screw 3.0 - ASSEMBLY –...
  • Page 19 STEP 3.1 GABLE INSTALL 3.1 - ASSEMBLY PARTS – GABLE INSTALL PART CODE QTY DESCRIPTION 6ft Gable 65HHS 65mm Hex head screw 3.1 - ASSEMBLY – GABLE ASSEMBLY Carefully position G in place inserting tongue on side panels into groove in G. Screw up through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
  • Page 20 STEP 4.0 ROOF FRAME ASSEMBLY 4.0 - ASSEMBLY PARTS – ROOF ASSEMBLY (REPEAT TWICE) PART CODE QTY DESCRIPTION Roof End Plate 1757x70x45mm Roof Rafter 870x70x45mm Joining Plate 1112x70x45mm 75BS 75mm Batten Screw 4.0 - ASSEMBLY – ROOF ASSEMBLY (1 of 2 frames) It helps to find a flat, level surface to complete this process on.
  • Page 21 STEP 4.1 ROOF ASSEMBLY 4.1 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1120mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.1 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) It helps to find a flat, level surface to complete this process on. Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 22 STEP 4.2 ROOF ASSEMBLY 4.2 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1120mm roof sheet 1120mm single pan roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.2 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) Complete laying roof sheeting out on frame.
  • Page 23 STEP 4.3 ROOF ASSEMBLY 4.3 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 4.3 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
  • Page 24 STEP 4.4 CHANNEL ASSEMBLY If you purchased the Annex, leave the channel off the side you will be installing your Annex 4.4 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw 1307mm Roof Channel 4.4 - ASSEMBLY – CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang.
  • Page 25 STEP 4.5 ROOF END PIECE 4.5 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Roof End Piece 203x70x30mm 65BS 65 Batten Screws 4.5 - ASSEMBLY – ROOF END PIECES TO GABLES Standing inside shed on ladder, screw roof end pieces to top of gable in required positions using 1x 65BS per piece.
  • Page 26 STEP 4.6 ROOF INSTALLATION 4.6 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 75BS 75mm Batten Screw 4.6 - ASSEMBLY – ROOF INSTALLATION Slide roof frame into position. Ensure point of roof frame is flush with middle of gable as seen below.
  • Page 27 STEP 4.7 ROOF INSTALATION 4.7 - ASSEMBLY – ROOF INSTALLATION PART CODE QTY DESCRIPTION 40RS 40mm Roof Screws 25RS 25mm Roof Screws 4.7 – ASSEMBLY – ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces (E) as seen below. Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side.
  • Page 28 STEP 4.8 COLLAR TIE INSTALLATION 4.8 – ASSEMBLY PARTS – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 40RS 40mm Roof Screw 75BS 75mm Batten Screw 4.8 - ASSEMBLY – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters in predrilled holes, using 6x 40RS per collar tie.
  • Page 29 If Double door option was chosen please go to step 5.4 STEP 5.0 DOOR HINGE ASSEMBLY 5.0 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 5.0 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 30 STEP 5.1 DOOR INSTALLATION 5.1 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 5.1 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 31 STEP 5.2 DOOR HANDLE ASSEMBLY 5.2 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 5.2 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 32 If Double door option was not chosen please go to step 6.0 STEP 5.4 DOUBLE DOOR HINGE ASSEMBLY 5.4 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Doors 5.4 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 33 STEP 5.5 DOUBLE DOOR INSTALLATION 5.5 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 5.5 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 34 STEP 5.6 PAD BOLT INSALLATION 5.6 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 5.6 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked closed position.
  • Page 35 STEP 5.8 DOOR HANDLE ASSEMBLY 5.8 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle Leaver Packer Hinge screw 5.8 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 36 STEP 6.0 CORNER POST ASSEMBLY 6.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner Post 40mm Nail 6.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position, nail through CP into wall stud using 6x 40N evenly spaced along CP.
  • Page 37 STEP 6.1 COVER STRIP ASSEMBLY 6.1 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover Strip 40mm Nail 6.1 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over joins in walls, nail through CS into wall panel using 6x 40N evenly spaced per CS.
  • Page 38 STEP 6.2 FASCIA ASSEMBLY 6.2 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 6.2 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 6.3 RIDGE CAP INSTALLATION 6.3 - ASSEMBLY PARTS –...
  • Page 39 STEP 6.4 FIXING TO BASE 6.4 - FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 65mm Hex head screw 6.4 - FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws. If floor not purchased fixings are not provided Screw 3 x 65HHS (Top, centre &...
  • Page 40 STEP 7.0 ANNEX FRAME ASSEMBLY If you did not purchase this option please skip this step 7.0 - ASSEMBLY PARTS – ANNEX FRAME PART CODE QTY DESCRIPTION Veranda Beam 1960x70x45mm Veranda Beam Joiner 700x70x45mm Veranda Outer Beam 1960x140x35mm VOBJ Veranda Outer Beam Joiner 700x140x35mm Veranda Rafter 1320x70x45mm 65BS 65mm Batten Screw...
  • Page 41 STEP 7.1 ANNEX ROOF 7.1 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 1450mm Veranda Roof Sheet 40RS 40mm roof screw 25RS 25mm roof screw 7.1 - ASSEMBLY – ANNEX ROOF It helps to find a flat, level surface to complete this process on. Position veranda roof sheets (VRS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 42 STEP 7.2 ANNEX ROOF 7.2 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 1450mm veranda roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 7.2 - ASSEMBLY – ANNEX ROOF Complete laying roof sheeting out on frame. Fasten roof sheets to beams in sequence shown.
  • Page 43 STEP 7.3 ANNEX ROOF 7.3 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 7.3 - ASSEMBLY – ANNEX ROOF Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
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  • Page 45 STEP 7.5 ANNEX ROOF INSTALATION 7.5 - ASSEMBLY PARTS – ANNEX ROOF INSTALLATION PART CODE QTY DESCRIPTION Veranda Posts 2400x90x90mm 100BS 100mm batten screw 200PB 200mm M12 Post Bolt M12 Washer 7.5 - ASSEMBLY – ANNEX ROOF INSTALLATION 1. Using at least 3 people, butt the veranda roof hard up under shed roof as seen below. Support front of veranda roof while fastening through frame into shed wall studs, using 4x 100BS.
  • Page 46 STEP 7.6 ANNEX FASCIA 7.6 - ASSEMBLY PARTS – ANNEX FASCIA PART CODE QTY DESCRIPTION Veranda fascia 1350x75x20mm block cedar 40mm nail 7.6 - ASSEMBLY – ANNEX FASCIA Once fascia’s are on shed, trim annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.
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  • Page 55: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
  • Page 56 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.