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STILLA Hazel 9x6 Assembly Instructions Manual
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STILLA Hazel 9x6 Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Hazel' 9x6
S3081
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!
Caution

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Summary of Contents for STILLA Hazel 9x6

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Hazel’ 9x6 S3081 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting customer service about anything you believe may be missing.
  • Page 2 Please be careful when handling all components, some parts have sharp metal edges. Always wear work gloves, eye protection and long sleeves when assembling or maintaining your shed. Tools required for assembly • Level (if floor option purchased) • Phillips head drive •...
  • Page 3 HAZEL 9X6 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 900x1890mm Cedar Clad Window Panel 930x1890mm 6ft Gable Rafters 900x42x35mm Colonial Door 830x1770mm 3000mm Channel TB/BB Top Batten/Bottom Batten 3000mm 1150mm Roof Sheeting 9x6 Hardware Kit 1800mm Ridge Cap...
  • Page 4 Double Doors – Option Gable End Part Code Checked Part Description Double Colonial Doors 714x1875 180x1890mm Double Door Panel 100x100x18mm Door Leaver Packer 1440x42x35mm 1440x42x19mm 9x6 Lean To – Option – Add Extra Screws Part Code Checked Part Description Beam 3000x70x35mm Verandah Beam 3000x140x35mm Verandah Rafter 1000x42x35mm Verandah Posts 2400x90x90mm...
  • Page 5 If no floor option was purchased, go to step 2.0 (Wall Assembly) STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT PART CODE QTY DESCRIPTION End Plate 1870mm Single Joist 2630mm Double Joist 2630mm(42x35mm part of DJ goes at the top, inside) 100BS 100mm Batten screw (Heavy Duty Floor Only) 75mm Nail (Rebated Floor Only)
  • Page 6 STEP 1.1 FLOORING INSTALLATION 1.1 – FLOOR INSTALLATION PART CODE DESCRIPTION Floor Board 1798x800mm Floor Board 1798x211mm 50PS 50mm Philips Screw 1.1 – FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS – 3 per joist in the full sheets and 2 per joist on the cut sheet.
  • Page 7 STEP 2.0 WALL ASSEMBLY IF ADDITIONAL WINDOW OPTION PURCHASED (WP – 900MM WINDOW PANEL), IT CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (9000MM WALL PANEL) 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 930mm Front Window Wall panel 900mm Wall panel...
  • Page 8 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 9 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 10 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 11 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 12 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 13 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 14 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 930mm Front Window Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 15 STEP 2.8 WALL ASSEMBLY 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Door Head 840x130mm 100BS 100mm Batten Screw 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FWP into DH using 2 x 100BS on both sides. (Flush on top) Screw 2 x 65HHS Screw 2 x 65HHS 14 |...
  • Page 16 STEP 3.0 GABLE ASSEMBLY 3.0 - ASSEMBLY PARTS – GABLE ASSEMBLY PART CODE QTY DESCRIPTION Gable 65HHS 65mm Hex head screw 3.0 - ASSEMBLY – GABLE ASSEMBLY Carefully position gable ensuring tongue on wall goes into groove on gable. Fasten up through panels using 1 x 65HHS either side and 1 in centre.
  • Page 17 STEP 3.1 ROOF ASSEMBLY 3.1 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION Bottom batten Top batten Rafter 100BS 100mm Batten screw 3.1 - ASSEMBLY – ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join. 16 | P a g e...
  • Page 18 STEP 3.2 ROOF ASSEMBLY 3.2 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION Roof sheets 40RS 40mm Roof screw 25RS 25mm Roof screw 3.2 - ASSEMBLY – ROOF ASSEMBLY Lay roof on a hard surface. Position 1 roof sheet (RS) at each end of frame flush at top and flush with end of roof battens.
  • Page 19 STEP 3.3 ROOF ASSEMBLY 3.3 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 980mm Roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.3 - ASSEMBLY – ROOF ASSEMBLY Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence shown.
  • Page 20 STEP 3.4 ROOF ASSEMBLY 3.4 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 3.4 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete screw bottom off using 1 x 40RS in every rib.
  • Page 21 STEP 3.5 CHANNEL ASSEMBLY If you purchased the Lean-To/Annex, leave the channel off the side you will be installing your Lean-To/Annex 3.5 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self tapping screw 3m Channel 3.5 - ASSEMBLY – CHANNEL ASSEMBLY Fasten capping ©...
  • Page 22 STEP 3.9 ROOF INSTALLATION 3.9 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 65HHS 65mm Hex head screw 3.9 - ASSEMBLY – ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables. Ensure roof rafters are flush with gables.
  • Page 23 STEP 4.0 COLLAR TIE INSTALLATION 4.0 – ASSEMBLY – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 480mm 65HHS 65mm Hex head screw 4.0 - ASSEMBLY PARTS – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters. 22 | P a g e...
  • Page 24 STEP 4.0 DOOR HINGE ASSEMBLY 4.0 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 4.0 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 25 STEP 4.1 DOOR INSTALLATION 4.1 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 4.1 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 26 STEP 4.2 DOOR HANDLE ASSEMBLY 4.2 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 4.2 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 27 STEP 4.4 DOUBLE DOOR HINGE ASSEMBLY 4.4 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Double door’s 4.4 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 28 STEP 4.5 DOUBLE DOOR INSTALLATION 4.5 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Double door’s Hinge screw 4.5 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 29 STEP 4.6 PAD BOLT INSALLATION 4.6 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 4.6 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked position.
  • Page 30 STEP 4.7 DOOR HANDLE ASSEMBLY 4.7 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 4.7 - ASSEMBLY – DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown, 50mm in from door edge. T Handle must be installed centre of the centre door brace (on the back) Insert T handle in position and mark two outside holes.
  • Page 31 STEP 4.8 DOOR HANDLE ASSEMBLY 4.8 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION Door Packer Hinge screw 4.8 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 32 STEP 5.0 CORNER POST ASSEMBLY 5.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner post’s 40mm Nail 5.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position. Fasten through corner post into wall stud using 6 x 40mm nail, spacing evenly up each corner post.
  • Page 33 STEP 5.1 COVER STRIP ASSEMBLY 5.1 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover strip 40mm Nail 5.1 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over join on wall panels. Nail through cover strip into wall panel using 6 x 40mm nails (40N) evenly spaced, per strip.
  • Page 34 STEP 5.2 FASCIA ASSEMBLY 5.2 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 5.2 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 5.3 RIDGE CAP INSTALLATION 5.3 - ASSEMBLY PARTS –...
  • Page 35 STEP 5.4 6’ LOFT SHELF If you did not purchase this item, please skip this step. 5.4 - ASSEMBLY PARTS – 8’ LOFT SHELF PART CODE QTY DESCRIPTION Loft shelf 65HHS 65mm Hex head screw 5.4 - ASSEMBLY – 6’ LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner.
  • Page 36 STEP 6.0 LEAN TO / ANNEX If you did not purchase this option please skip this step 6.0 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah beam Batten Verandah rafter 75mm Nail 6.0 - ASSEMBLY – LEAN TO / ANNEX Nail through B &...
  • Page 37 STEP 6.1 LEAN TO / ANNEX 6.1 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.1 - ASSEMBLY – LEAN TO / ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom. Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet.
  • Page 38 STEP 6.2 LEAN TO / ANNEX 6.2 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.2 - ASSEMBLY – LEAN TO / ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom.
  • Page 39 STEP 6.3 LEAN TO / ANNEX 6.3 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah posts 100BS 100mm batten screw 65HHS 65mm hex head screw 6.3 - ASSEMBLY – LEAN TO / ANNEX Using at least 3 people, butt the verandah roof hard up under shed roof as shown in picture.
  • Page 40 STEP 6.4 LEAN TO / ANNEX 6.4 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah fascia 40mm nail 6.4 - ASSEMBLY – LEAN TO / ANNEX Once fascia’s are on shed, trim lean-to/annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.

  • Page 41: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
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  • Page 44 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.

This manual is also suitable for:

S3081