ePropulsion I40 User Manual
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ePropulsion I40 User Manual

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I-10 User Manual
2023.06 Version 1.3
Copyright © ePropulsion Technology Limited

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Summary of Contents for ePropulsion I40

  • Page 1 I-10 User Manual 2023.06 Version 1.3 Copyright © ePropulsion Technology Limited...

  • Page 3: Acknowledgement

    Before use of the product, please read this user manual thoroughly to understand the correct and safe operations. By using this product, you hereby agree that you have fully read and un- derstood all contents of this manual. ePropulsion accepts no liability for any damage or injury caused by operations that contradict this manual.
  • Page 4 Technology will not be responsible for the consequences of users not following the safety rules or misusing the product.
  • Page 5 1. The wireless communication of the product does not guarantee an effective connection under any circumstances. Please ensure that the device is turned on and located in an area with sufficient signal strength. 2. The wireless communication of the product will receive and transmit radio frequency signals when it is turned on.

  • Page 6: Declaration Of Conformity

    Product: Electric inboard motor Model: I-10 We Guangdong ePropulsion Technology Co., Ltd., hereby, declares that this equip ment is in compliance with the applicable Directives and European Norms, and amendments. The full text of the EU declaration of conformity is available at the fol lowing internet address: http://yachter123.com/sy...
  • Page 7 —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is  connected. —Consult the dealer or an experienced radio/TV technician for help. Manufacturer Name: Guangdong ePropulsion Technology Limited Address: Room 801, Building 1, 11 Daxue Road, Songshan Lake, Dongguan, Guangdong Province, China Signature: Date: 2nd of June, 2023 Shizheng Tao, Chief Executive Officer & Cofounder of Guangdong ePropulsion Technology Limited...

  • Page 8: Product Identification

    Product Identification Below picture indicates the serial numbers of the I-10 inboard motor. Please note the position of the serial numbers and record them for access to warranty service and other after-sale services. Product Label...

  • Page 9: Table Of Contents

    Table of Contents Acknowledgement ....................1 Using This Manual ....................1 Symbols ......................... 1 Declaration of Conformity ..................4 Product Identification ..................... 6 1 Product Overview ....................10 1.1 In the Package ...................... 10 1.2 Parts and Diagram ....................14 1.3 Specifications .......................
  • Page 10 4.3.1.2 Installation ..................31 4.3.2 Connect the DC-DC module ..............34 4.3.2.1 Required accessories and tools..........34 4.3.2.2 Installation ..................34 4.3.3 Connect the G102-100 Battery ..............35 4.3.3.1 Required accessories and tools..........35 4.3.3.2 Installation ..................35 4.3.4 Connect the DC-DC module to the 12V battery ........35 4.3.4.1 Required accessories and tools..........
  • Page 11 5.6.3 General setting ..................59 5.6.3.1 System firmware information ............. 59 5.6.3.2 Maintenance - All maintenance timing tips........ 60 5.6.3.3 ePropulsion Connectivity Service ..........61 5.7 Connectivity ......................61 5.7.1 Mobile application ..................61 5.7.2 How to connect ..................63 5.7.3 OTA update ....................

  • Page 12: Product Overview

    1 Product Overview The I-Series 10kW inboard motor is an electric inboard motor with input power of 10kW, which is controlled by a smart throttle and smart display. The electric inboard motor is environmentally friendly, clean and efficient. The I-10 inboard motor is perfect for small and medium-sized recreational vessels, such as all types of yachts, leisure boats and sailboats, which range from 5 to 20m.
  • Page 13 Items Qty. Figure Function 1. 4 M6X16 cross groove outer hexagonal flange tapping 1. Bus bar fastening screw. screws 2. Bus bar fastening screw 2. 4 M6X16 cross groove outer (reserved). Fasteners hexagonal flange bolts 3. Output flange locking bolt. 3.
  • Page 14 Other accessories not included in the package are also required to operate the outboard motor, such as smart throttle, smart display, battery, charger and communication cable, etc. Users can buy official accessories provided by ePropulsion from ePropulsion authorized dealers. The accessories list is shown below: Items Qty.
  • Page 15 Items Qty. Figure Function Obtaining a ship's Global Positioning System (GPS) signal can provide the ship's position and speed GPS module information, helping ship managers with ship management and adjusting course plans. The 4G antenna is a kind of communication equipment. The machine realizes remote network connection through the 4G antenna to realize remote...

  • Page 16: Parts And Diagram

    5m High voltage power cable 2m Figure 1-1 1.3 Specifications Input power 10kW Recommended battery ePropulsion Lithium Iron Phosphate Battery DC 86~115V (high voltage); Input voltage range DC 9V~16V (low voltage) Rated output torque 70N.m Weight 45kg Dimensions (L*W*H)

  • Page 17: Instructions Before Use

    1.4 Instructions before Use 1. Only adults who have fully read and understood this manual are allowed to operate this product. Read the full user manual carefully before operation, ePropulsion accepts no liability for any damage or malfunction caused by operations violating this manual.
  • Page 18 5. Check the weather before operation. Avoid sailing in dangerous weather conditions. 6. If the inboard motor system is the only power source of your boat, make sure batteries on board have enough power for your round trip. We recommend you to calculate distance and battery consumption.

  • Page 19: Unpacking Steps And Notices

    2 Unpacking steps and notices 2.1 Safety Notice Use appropriate safety equipment, wear gloves, protection shoes and other safety props; Ensure that all safety and measures are understood before operation; Due to the large weight of the product, ensure that at least two people operate; 2.2 Tools and equipment required for unpacking Prepare unpacking tools, such as rubber hammer, screwdriver, etc.

  • Page 20: Remove The Inner Packaging And Inspect The Product

    4. Take out CAN communication extension cable, CAN communication cable, main power cable, check whether the appearance is abnormal; 5. Sort out the motor, accessories, packaging and other related materials. Check the product for broken or missing parts, if there is a problem, please contact ePropulsion after-sales service for help.

  • Page 21: Dispose Of Discarded Packaging Materials

    2.6 Dispose of discarded packaging materials 1. Classify and recycle packaging materials, such as wood, paper, etc. 2. Follow local environmental regulations to dispose of waste materials. Make sure to read the user manual that come with the product carefully. Please follow the local material handling requirements to recycle the package, reasonable disposal, to protect the environment.

  • Page 22: Install The I-10 Motor

    9.29in DETALL OF FLYWHEEL 1 : 2 100mm 3.94in 78mm 3.07in 7mm 0.28in 10.50mm 0.41in EQS 4mm 0.16in 3mm 0.12in 8mm 0.31in 98.50mm 3.88in 11mm 0.43in 52mm 2.05in 165mm 6.50in Figure 3-1 SCALE WEIGHT 广东逸动科技有限公司 45KG Guangdong ePropulsion Technology Limited...
  • Page 23 Suggestions for the mounting platform: First, design the proper mounting platform according to the size model of the motor, the space inside the ship and the position of the stern shaft. The size of the fastening hole of the mounting platform is M10, and the size distribution is determined according to the position of the fixing hole of the suspension support foot.

  • Page 24: Center The Output Shaft

    Lifting objects hazard: pay attention to safety when hoisting equipment or objects nearby to avoid being hurt or crushed by falling objects. 88mm 100mm 59.055in The cover shall be installed after the 4G antenna is installed. 1500mm 3.1.2 Center the output shaft I10试产总装0221JT 材质...
  • Page 25 3. Move the motor so that the output shaft flange of the motor is close to the input shaft flange of the stern shaft, align the input shaft flange of the stern shaft, and compare the height difference between the output shaft and the input flange of the stern shaft. Adjust the suspension height, the ship machine shaft flange and the stern shaft input flange to adjust to the same height;...

  • Page 26: Lock The Output Shaft And Fix The Suspension

    5. Flange surface fitting, flush the outlet flange with the stern shaft input flange end face, so that the positioning boss is embedded in the output shaft flange, so that the two flange faces fit, observe the size of the gap. (Note: pay attention to the mounting position of the suspension simultaneously) Positioning boss Positioning boss...
  • Page 27 13mm Caution: when installing, operating, maintaining or serving ePropulsion products, there are many safety risks in the process. You need to be alert, perform relevant operations 86mm 90mm reasonably, and pay attention to safety.

  • Page 28: Connect The System Before Operating The Machine

    4 Connect the system before operating the machine 4.1 System connection diagram 4.1.1 System connection diagram of the single-motor 16 18 1. CAN Comm extension cable 10. Battery to bus bar power cable 2. 5-way T connector 11. Charger output power cable 3.

  • Page 29: System Connection Diagram Of The Dual-Motor

    4.1.2 System connection diagram of the dual-motor 1. For dual-motor with a 12V battery 10. Battery to bus bar power cable 1. CAN Comm extension cable 11. Charger output power cable 2. 5-way T connector 12. Bus bar to DC-DC power cable 3.
  • Page 30 2. For dual-motor with two 12V batteries 10. Battery to bus bar power cable 1. CAN Comm extension cable 11. Charger output power cable 2. 5-way T connector 12. Bus bar to DC-DC power cable 3. 3-way T connector 13. DC-DC to 12V battery power cable 4.

  • Page 31: Notes

    4.1.3 Notes 1. Do not cover the 4G antenna and GPS module to avoid wireless signal attenuation. 2. When using batteries, make sure the main switch is off before connecting. 3. Users can also connect multiple batteries in parallel to expand battery capacity. For details about battery usage and notices, refer to the G102 battery user manual.
  • Page 32 The section structure of the cable is shown in the figure above. ① Outer sheath; ② metal shielding layer; ③ inner sheath; ④ copper core conductor (2) Use a wire stripper to strip the length of the " ① outer sheath" by 20mm(+5,-0)mm. The cable Aater peeling off the outer sheath is shown below: (3) Use a scissor to cCut off the length of 20mm(+5,-0)mm, and cut off all the "...

  • Page 33: Cable Connection

    Note: The metal shielding layer must not have any contact with the copper conductor or terminal of the wire. Before covering the heat shrink tube, check whether any residual shielding layer is in contact with the copper core conductor or terminal. (6) Cover the heat shrink tube Cut the length of 60-100mm heat shrink tube (red and black), refer to the color of the existing heat shrink tube at the end of the cable, put the red and black heat shrink tube on...
  • Page 34 (1) Remove the screws and top cover of the bus bar with an M4 socket wrench Figure 4-1 The disassembled bus bar (2) Install the cable lug of 4 groups of cables It is necessary to install 4 groups of cables ( ② , ③ , ④ and ⑤ ) of 4.3.1.1, a total of 8 cables to the terminals on the top.
  • Page 35 3. After installing the positive cable, install and lock the positive and negative baffles with screws; 4. Install the negative cable (black sleeve) on the upper copper bar, the locking torque of M6 nut is 5N·m, the locking torque of M8 nut is 10N·m, ② connect MOT-, ③ connect BAT-, ④ connect 96V-2- and ⑤...

  • Page 36: Connect The Dc-Dc Module

    图样名 Figure 4-6 The DC-DC module after connecting the DC-DC cable 图样名称 总装g 材质 未注尺寸公差 比例 未注几何公差 重量 共 页 第 页 4.131 加工余量 N10074 机型 页 面 广东逸动科技有限公司 N10024 完成日期 2023/6/19 单位:mm Guangdong ePropulsion Technology Limited...

  • Page 37: Connect The G102-100 Battery

    4.3.3 Connect the G102-100 Battery 4.3.3.1 Required accessories and tools ① G102-100 battery ② The bus bar connected in Step 4.3.1 4.3.3.2 Installation (1) Connect the bus bar to the G102-100 battery Plug the aviation plug of the bus bar portion into the corresponding color port on the G102- 100 battery.
  • Page 38 electrode of the battery, and "12V Battery-" corresponds to the negative electrode of the battery, and is installed on the positive and negative terminals of the 12V battery. At the same time, the 12V power cable (red and black double wires) thrown out by the motor is connected to the positive electrode of the 12V battery according to the red wire, and the negative electrode of the 12V battery is connected to the black wire, and installed on the 12V battery terminal.

  • Page 39: Connect The Power Cable Of The Motor Of The Ship

    4.3.5 Connect the power cable of the motor of the ship 4.3.5.1 Required accessories and tools ① Motor ② The connection of the bus bar, DC-DC module, 12V battery completed in step 3.3 ③ M8 hex socket screws and nuts ④...
  • Page 40 Press down on the black handle, using the black handle to make the connector fit tightly and close the latch, as shown below. Figure 4-11 High Voltage Interlock Plug After the installation of the above steps, the status is shown below. Figure 4-12 图样名称...

  • Page 41: Connect Interactive Devices And Accessories

    4.3.6 Connect interactive devices and accessories (Smart throttle, smart display, external GPS module, 4G antenna, G102-100 battery) 4.3.6.1 Required accessories and tools ① Smart throttle ×1; ② Smart display ×1; ③ External GPS module ×1; ④ G102-100 battery ×1; ⑤ Communication cable ×3; ⑥...
  • Page 42 Connect the "DC-DC Communication cable 5m" to the DC-DC module Connect the 4-pin connector of the "DC-DC Communication cable 5m" in the figure 13 to the 4-pin connector of the DC-DC module, then complete the connection of the DC-DC module communication cable.
  • Page 43 If the cover has been removed when hoisting, then this step can be ignored. 2. Connect the SMA male at the end of the 4G Antenna to the corresponding interface of the drive module, and install the I-10 cover after confirming tightening; Driver module SMA female 4G antenna...
  • Page 44 3M adhesive stick fixed Glue the sealing cover plate fixing adhesive of the accessories to the specified area at the bottom of the GPS external module, and paste it in an open outdoor area. Before pasting, ensure the cleanliness of the pasting position to avoid improper pasting due to impurities at the pasting position.

  • Page 45: Connection Of Communication Terminator

    4.3.7 Connection of communication terminator In the process of using the onboard machine, in order to make the communication between the various components more stable, it is necessary to connect different combinations of end point resistors on the T-connector combination according to the following scenarios. The end point resistance value is marked at the tail of the end point resistance, as shown in the figure: (1) Single-machine Please connect a communication terminator marked "120Ω"...

  • Page 46: Status After Connection

    4.3.8 Status after connection It is recommended to place each module in the actual installation position on the ship before connecting the cable. The cable marked as "1", "2", "3" and "4" in Figure 15 can be properly expanded or coiled according to the actual position and distance of each module. The part labeled "1"...

  • Page 47: Operation

    5 Operation 5.1 Smart Throttle Button Description Single-throttle operation Button Function Power on and off the system: When the motor is turned off, long press the Power button for 1 second to start the motor. When the system is turned on, long press the Power button for 1 second to Power stop the motor.
  • Page 48 Dual-throttle operation Button Function Power on and off the system: When the motor is turned off, long press the Power button for 1 second to start the motor. When the system is turned on, long press the Power button for 1 second to Power stop the motor.

  • Page 49: Smart Throttle Button Description

    Note: The kill switch is placed correctly. Please place a kill switch on either side of the Smart Throttle to start the motor. Please remove the kill switch after the machine is turned off. Stop the inboard motor in emergency by detaching the kill switch. To run the motor again, first attach the kill switch, then start the motor.
  • Page 50 Step 2: Configure the location of the equipment When there is only one console and one propulsion, the system will automatically complete the system initialization settings and directly enter the home page. When there are more than one console and more than one propulsion, the user needs to configure the console accessories and the position of the propulsion.
  • Page 51 When it is a single-throttle, manually click any button of the throttle to match successfully. When it is a dual-throttle, click any button of the left and right throttles respectively to match successfully. 3. After console A is configured, the remaining parts will be automatically matched to console B.

  • Page 52: Home Page

    5.4 Home Page Function Description Setting page Click to go to the setting page. Home page Click to go to the home page. Propulsion page Click to go to the propulsion page. When the system fails, it will prompt a fault icon, Warning with the number representing the number of faults.
  • Page 53 Function Description Battery indicator bar The indicator changes with battery level. Battery level Battery level The remaining distance/time supported by the Remaining distance or time current battery level. You can switch between distance and time in the settings. Compass When it reach the rated power, it is full grid. The Power indicator indicator will change accordingly when the power changes.

  • Page 54: Powertrain Diagram

    5.5 Powertrain diagram 5.5.1 Control console Click on the console to view the accessories for each console.

  • Page 55: Power Battery

    When the accessories fail, the icon will turn orange or red. Click the fault icon to view the detailed fault. 5.5.2 Power Battery The power battery can be clicked to view the remaining power, voltage, and current.

  • Page 56: Propeller

    5.5.3 Propeller Motors can be clicked to view current power, rotational speed and accumulated running time since the last maintenance. 5.6 Setting The Settings include three major module Settings: motor Settings, control console Settings, and general Settings.

  • Page 57: Propulsion Setting

    Button Function Click to enter the propulsion setting page, you can set the motor INBOARD switch and reverse propeller switch. Click to enter the console setting page, you can set single-throttle CONTROL assembly, dual-throttle FN function, Smart display, etc. GENERAL Click to enter the general setting page to set firmware update, maintenance, connectivity and more.

  • Page 58: Control Console Settings

    5.6.2 Control console Settings 5.6.2.1 Smart throttle settings 1. Single-throttle Settings Button Function Click and set the smart throttle installation mode to starboard Starboard installation. If it springs back, the setting fails. Click and set the smart throttle installation mode to port installation. Port If it springs back, the setting fails.
  • Page 59 2. Set dual-throttle Button Function None Set the FN function of smart throttle as invalid after clicking. Set the FN function of smart throttle to sync left and right handle after clicking. When the throttle values of the left and right throttle are not much Sync different, the system will forcibly synchronize the throttle values of the two sides into one value.

  • Page 60: Display Settings

    Motor output indication home page will change accordingly after the switch. The unit can be switched between knot, km/h and mile/h. After the Unit switch, the speed limit unit of the home page and ePropulsion setting page will be changed accordingly.

  • Page 61: General Setting

    5.6.3 General setting 5.6.3.1 System firmware information Button Function System version Display the propulsion version. Click Device List to go to the device serial number list page. You can Serial number view all device SN and software and hardware version. When there is a new version to be updated, you will be prompted with the content of the new version and the estimated time.

  • Page 62: Maintenance - All Maintenance Timing Tips

    Device list page 1. Click Reset to reset the device to its factory device state. 2. Device List displays the SN and software and hardware versions of all components of the propulsion. 5.6.3.2 Maintenance - All maintenance timing tips 1. The period of maintenance is 220 hours and the system will automatically calculate the maintenance countdown based on the accumulated running time since the last maintenance.

  • Page 63: Epropulsion Connectivity Service

    5.6.3.3 ePropulsion Connectivity Service Register in the ePropulsion Link account with your mobile phone, and when you add a new boat, you can scan the code to bind the power system. ePropulsion Link is a software product developed by ePropulsion, which provides shipowners with major functions such as boat status monitoring, voyage log management and firmware upgrades.

  • Page 65: How To Connect

    5.7.2 How to connect 1. Log in to the websites. a. ePropulsion Link: https://link.ePropulsion.com b. ePropulsion Fleet: https://fleet.ePropulsion.com 2. Sign up for your account. a. Click the Sign Up button to sign up for your account b. Please use your usual email address to register, so that you can retrieve your password if you forget it.
  • Page 66 After logging in to the home page for the first time, click Create Boat button to enter relevant information (Boat Name, Boat Brand, Model, Registration Number). Boat Name is mandatory. Before creating boats in ePropulsion Fleet, it is necessary to create a fleet first, which can be completed according to the App prompts.
  • Page 67 After the connection is successful, you will see a prompt indicating that the connection has been successful and can see information such as the current boat's location and power level. You can use the Add to Home Screen feature for iOS and Android systems to pin the Bookmark to the first screen for quick access.

  • Page 68: Ota Update

    1. Receive OTA notification a. The display will receive OTA update notifications with the ePropulsion Link as well as the ePropulsion Fleet. b. The ePropulsion Link and ePropulsion Fleet will be notified of OTA updates on the Notifications page.

  • Page 69: Motor Operation

    3. Complete OTA update a. After the binding is successful, you will see a message indicating that the binding is successful. You can also see that the current software version is the latest version on the user's software and display. (1).

  • Page 70: Stop

    Neutral Forward Neutral Forward Backward Backward Port Starboard 5.8.3 Stop This product can be stopped in one of four ways 1. Turn throttle to zero position. 2. Remove the Kill Switch. 3. Switch off the power button. 4. Disconnect the power cable. 5.8.4 Notices 1.

  • Page 71: Troubleshooting

    2. Rotating parts can cause severe injury or death. Never wear jewelry, unbuttoned cuffs, ties or loose-fitting clothing and always tie long hair back when working near moving/ rotating parts such as the flywheel or PTO shaft. Keep hands, feet and tools away from all moving parts.

  • Page 72: System Faults

    5.9.2 System faults Module Fault Solution 1. Check the external wiring. Encoder fault P101003 2. Replace the rotary encoder. 3. Replace the motor controller. 1. Check the external wiring. Power tube pass- P100F03 2. Check the insulation of the motor. through failure 3.
  • Page 73 Module Fault Solution The generator is generally P100912 Check the battery SOC undervoltage 1. Check the operating condition. The MOS 2. Check whether the heat dissipation is severely P100003 channel is blocked. overtemperature 3. Check the coolant level 1. Overhaul the motor or transmission The motor system.
  • Page 74 Module Fault Solution 1. Do not need to be processed if it is recoverable CAN_B BUSOFF P130941 2. Check whether the cable is in poor contact 1. Do not need to be processed if it is recoverable CAN_C BUSOFF P130A43 2.
  • Page 75 Module Fault Solution 1. Recalibrate away from strong Abnormal throttle magnetic fields H120203 calibration data 2. If it occurs repeatedly, contact after- sales treatment Abnormal throttle Smart throttle H120003 Stay away from strong magnetic fields Angle Abnormal safety Check that the safety switch is properly H120403 switch sucked into the slot...

  • Page 76: Maintenance

    6 Maintenance 6.1 Repair and maintenance: Maintenance cycle Every interval First maintenance thereafter Components Items Work 50 hours 100 hours 250 hours 1000 hours (or 3 (or 6 (or 1 year) (or 4 years) months) months) Suspension Foot pads of ●...

  • Page 77: Part Of The Repair And Maintenance Guide

    6.2 Part of the repair and maintenance guide 6.2.1 Change oil 零 件 代 号 借(通)用件登记 描图 Disassembly diagram Step 1 Step 2 描校 旧底图总号 底图总号 1. Remove 8 hexagon bolts (3 on the left and right sides and 2 on the back side of the air- 阶...

  • Page 78: Remove The Dust

    6.2.2 Remove the dust Remove the side baffle plate Clean the mounting plate fins clean the side baffle plate 1. Remove the cover 2. Clean the side baffle plate, motor and driver mounting plate 材质 图样名称 I10试产总装-包装及说明F 未注尺寸公差 比例 未注几何公差 重量...

  • Page 79: List Of Fasteners

    6.3 List of fasteners Assembly to be Locking reference Items Specifications fastened moment (Nm) Hex socket flat head Cover M5x12 1.5~2.0 screw Hex socket round head Deflector series M5x10 1.5~2.0 screw Hex socket round head Fan fasteners M5x10 1.5~2.0 screw Suspension foot Hexagon bolt M10×18...

  • Page 80: Warranty

    (the “ePropulsion Service Partners”) with a minimum maintenance charge per occurrence. In all warranty cases, ePropulsion will only bear the repair cost and other costs (such as those related to product installation, disassembly, transportation, financing, rental, etc.) as a direct result of issues covered by the Limited Warranty only.

  • Page 81: Out Of Warranty

    The average temperature is calculated using the Arrhenius equation; this means that higher temperatures are given a greater weighting. 7.1 Out of Warranty ePropulsion may refuse a warranty claim if: • Any improper operation contradicts what is written in the user manual; • Accident, misuse, dropping, improper care or storage, willful abuse, physical damage, unauthorized repair;...

  • Page 82: Limited Warranty Claim Procedures

    6. In case your warranty claim be rejected, a repair/replace cost and fee with round trip delivery cost will be estimated and sent to you for confirmation. ePropulsion Service Partners will only begin the work after your written confirmation.
  • Page 84 WARRANTY CARD ePropulsion Control System (*In order to validate warranty, please fill in this form first and read the Warranty Policies.) OWNER INFO. Owner Name Address Email Phone DEALER INFO. Store Name Address Email Phone PRODUCT INFO. Date of Purchase (mm/dd/yyyy)
  • Page 86 Thanks for reading this user manual. If you have any concerns or find any problems while reading, please don't hesitate to contact us. We are delighted to offer service for you. Guangdong ePropulsion Technology Limited Webseite: www.epropulsion.com E-Mail: service@epropulsion.com...

This manual is also suitable for:

I-20I-10H-100

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