Wood-mizer MP100 E11-R User Manual
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Wood-mizer MP100 E11-R User Manual

Wood-mizer MP100 E11-R User Manual

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  • Page 3 Safety, Setup, Operation, Maintenance and Parts Manual MP100 E11-R rev. A1.02 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #909 This is the original language...

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 INTRODUCTION Machine Description ................1-1 Machine and Site Preparation..............1-2 The major components of the moulder...........1-2 If You Need To Order Parts ..............1-3 If You Need Service ................1-3 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 SECTION 3 MOULDER ASSEMBLY Mounting Parts of MP100 Moulders............3-1...
  • Page 5 Table of Contents Section-Page SECTION 7 SPECIFICATIONS Overall Dimensions ................7-1 Moulder Specifications................7-2 Dust Extractor Specifications ..............7-6 SECTION 8 MOTOR BRAKE Motor Brake Maintenance..............8-1 SECTION 9 REPLACEMENT PARTS How To Use The Parts List ..............9-1 Sample Assembly ...................9-1 Moulder Head w/Housing ..............9-2 Moulder Head ..................9-4...

  • Page 6: Introduction

    SECTION 1 INTRODUCTION Thank you for choosing Wood-Mizer wood processing equipment! Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.

  • Page 7: Machine And Site Preparation

    Machine and Site Preparation Machine and Site Preparation The Wood-Mizer moulder is delivered on a pallet. Due to the weight, it has to be transported with auxiliary carrier equipment and in accordance with general safety rules. The moulder must be installed in the work-place as instructed in the operator’s manual. To ensure safe operation of the machine, the work-place dimensions should be 3 m x 10 m.

  • Page 8: If You Need To Order Parts

    Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call us toll-free at 1-800-525-8100. Please have the machine identification number and your customer number ready when you call. Wood-Mizer will accept these methods of payment: Visa, Mastercard, or Discover ...

  • Page 9: Safety

    SAFETY Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. indicates an imminently hazardous situation which, if not DANGER! avoided, will result in death or serious injury.
  • Page 10 IMPORTANT! applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer machines. All Wood-Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the moulder.
  • Page 11 SAFETY Keep Moulder And Area Around Clean Keep Moulder And Area Around Clean Maintain a clean and clear path for all necessary movement DANGER! around the moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose Of Sawing By-Products Properly Always properly dispose of all sawing by-products, IMPORTANT!
  • Page 12 SAFETY Keep Hands Away Keep Hands Away Moving Parts Can Crush and Cut. Keep hands clear. Make DANGER! sure all guards and covers are in place and secured before operating. Failure to do so may result in serious injury. Always be aware of and take proper protective measures DANGER! against rotating shafts, pulleys, fans, etc.
  • Page 13 SAFETY Moulder Operation Feed Crank Safety Handle WMM072B FIG. 2-1 Be sure that the cutting knives are firmly mounted before WARNING! starting the motor. When starting the machine for the first time, make sure IMPORTANT! that the cutter rotation direction is as indicated by the arrow located on the side cover.
  • Page 14 SAFETY Moulder Operation Remove the Inspection Win- Inspection dow Cap Window FIG. 2-2 It is allowed to mould/plane only in the direction shown DANGER! below. Never try to mould/plane in the opposite direction (when you return the head). WMM073C FIG. 2-3 doc092223 SAFETY...
  • Page 15 SAFETY Use Proper Maintenance Procedures Use Proper Maintenance Procedures Make sure all electrical installation, service and/or DANGER! maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. Hazardous voltage inside the electric boxes and at the DANGER! motor can cause shock, burns, or death.
  • Page 16 SAFETY FIRE-FIGHTING Fire-Fighting The moulder work-stand should be equipped with a 4 kg or CAUTION! bigger dry powder extinguisher. Safety Labels Description See Table 2-1. See the table below for safety labels description. TABELA 2-1 Decals View Decal No. Description 096317 CAUTION! Read thoroughly the manual before operating the moulder.
  • Page 17 SAFETY Safety Labels Description TABELA 2-1 096316 Do not open or close the electric box when the switch is not in the “0” position. 096319 Always disconnect the power cord before opening the electric box. S12004G Always wear eye protection equipment when operating this machine.
  • Page 18 SAFETY Safety Labels Description TABELA 2-1 501465 Always wear safety boots when operating this machine. 501467 Lubrication point 089296 Rotation direction 089296 502423 Maximum moulding depth 502423 087649 Warning stripe 502481 501477 Safety handle. The blade is stopped when the handle is released. CE certified machine P85070 2-10...

  • Page 19: Moulder Assembly

    MOULDER ASSEMBLY Mounting Parts of MP100 Moulders SECTION 3 MOULDER ASSEMBLY Mounting Parts of MP100 Moulders 3.1.1 MP100 Parts Specifications Table 1: Fig. Wood-Mizer Part Description Qty. MP100 515625-R Moulder Head 514048-3 514972 LT15 Bed Section, Complete (2.75 m) with Side Support...
  • Page 20 MOULDER ASSEMBLY MP100 Parts Specifications Table 1: 515518 Scraper, Left, Right 150246 515413-1 Wedge 150247 515518 Track Wiper 086132-1 Power Cord Bracket 501414-1 Plate, LT15 Power Feed Support 502443 Wrench, Bearing 502848 Alignment Tools Set, ELBE RF 100120 095919 Bottom Bracket P12165 Bushing, Rubber 086182-1...
  • Page 21 MOULDER ASSEMBLY MP100 Parts Specifications Table 1: F81045-1 Roll Pin 6x50 F81044-21 Roll Pin 3x20 087301 Compression Spring 18x37x1.8 F81043-2 Cotter Pin S-Zn 4x25 F81058-1 Flat Washer 17 502505-UL Scale, Inch 505886 Scale, Inch Knife 093369 Wrench, 13 mm Open Ended/Box Manual Feed Assembly 508238-1 Power Feed Crank...
  • Page 22 MOULDER ASSEMBLY Tools Necessary for Assembling the Moulder 3.1.2 Tools Necessary for Assembling the Moulder Table 2: Required Tools Flat Wrench #8 Flat Wrench #10 Flat Wrench #13 Flat Wrench #17 Flat Wrench #19 Ratchet Wrench #30 Hammer Allen Wrench #4 Allen Wrench #5 doc092223 MOULDER ASSEMBLY...

  • Page 23: Unpacking The Moulder

    MOULDER ASSEMBLY Unpacking the Moulder Unpacking the Moulder 1. Cut the bands holding the components together. 2. Remove the parts arranged inside the bed section. 3. Attach the winch hook to the bracket on the head. Using a forklift truck or a winch with lifting capacity at least 500 kg, carefully lift the head and set it aside.

  • Page 24: Setup & Operation

    SETUP & OPERATION Moulder Setup SECTION 4 SETUP & OPERATION Moulder Setup Before starting to use the moulder, you have to meet IMPORTANT! the following conditions: Set up the moulder on firm, level ground and level the moulder frame. Secure the moulder to ...
  • Page 25 SETUP & OPERATION Moulder Setup When starting the machine for the first time, check that IMPORTANT! main motor rotation direction is as indicated by the arrow located on the motor body (fan guard). If the rotation direction is incorrect, invert the phases in the phase inverter in the power socket (electric box).
  • Page 26 SETUP & OPERATION Moulder Setup See Figure 4-2. Equal height object Measure distance between string and bed rails Equal height object String across bed rails FIG. 4-2 4. Repeat the bed rail adjustment with the string at the other side of the moulder frame. 5.
  • Page 27 SETUP & OPERATION Moulder Setup See Figure 4-3. FIG. 4-3 7. If the dimensions A and B are not the same, adjust the head tilt as shown in the Figure 4-5. See Figure 4-4. To adjust the head tilt, loosen the four mounting bolts of the side roller bracket, the two wiper mounting bolts and the two mounting bolts of the mast retaining bracket.
  • Page 28 SETUP & OPERATION Moulder Setup Head Adjustment Nuts (2) Lock Nut Mast Retaining Roller Bracket Bracket Mounting Mounting Bolt (4) Bolts (2) Wiper Mounting Bolts (2) FIG. 4-4 8. Make sure the entire face of each slide pad makes contact with the mast. Use the adjustment nuts on both sides of the mast to adjust the slide pads if necessary.

  • Page 29: Log Clamp Operation

    SETUP & OPERATION Log Clamp Operation Log Clamp Operation To Clamp Logs 1. Position the clamps against the log, far enough down so they are below your cuts on a given side of the log. Using the clamp handles move the log firmly against the side supports. See Figure 4-6.

  • Page 30: Mounting The Planing Knives

    SETUP & OPERATION Mounting the Planing Knives Mounting the Planing Knives Always shut off the motor and allow all moving parts to WARNING! come to a complete stop before mounting/dismounting the knives. Always wear gloves protection when WARNING! mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
  • Page 31 SETUP & OPERATION Mounting the Planing Knives 3. Clean thoroughly any dust, chips and debris from the cutter socket, the mounting strip and the knives. Insert the springs in the holes shown below. Next, screw in all mounting strip bolts and place the strip in the socket as shown below.
  • Page 32 SETUP & OPERATION Mounting the Planing Knives 5. Place the magnetic gauge on both end of the cutter shaft, over one of the knives. Gauge magnetic feet should adhere to the shaft. Set the desired knife height on the scale. Tighten the scale adjustment bolt.

  • Page 33: Mounting The Moulding Knives

    SETUP & OPERATION Mounting the Moulding Knives Mounting the Moulding Knives Always shut off the motor and allow all moving parts to WARNING! come to a complete stop before mounting/dismounting the knives. Always wear gloves protection when WARNING! mounting/dismounting the knives. The knives are very sharp. You can hurt yourself even when you touch any knife lightly.
  • Page 34 SETUP & OPERATION Mounting the Moulding Knives 2. Clean thoroughly any dust, chips and debris from the cutter socket, the clamping wedges and the knives. Remove the springs from the holes in the cutter. Screw in the bolts of the clamping wedges and assemble the knives to the clamping wedges as shown below.
  • Page 35 SETUP & OPERATION Mounting the Moulding Knives 4. Tighten the bolts of the clamping wedges. Be sure that the knives are touching each other. FIG. 4-14 5. Mount the three remaining sets of knives in the same way. Be sure that they are mounted exactly in the same position on the cutter - see the figure below.
  • Page 36 SETUP & OPERATION Mounting the Moulding Knives Make sure that there are no tools left inside the cutter DANGER! housing or on the frame. Make sure that all mounting strip bolts are securely DANGER! tightened. To remove the knives from the cutter, loosen the bolts of the clamping wedges. Carefully remove the knives.
  • Page 37 SETUP & OPERATION Mounting the Moulding Knives optional clamps to mould the other side using the second set of knives. FIG. 4-17 Never try to plan/mould two cants at the same time! DANGER! Operation EGdoc092223 4-14...

  • Page 38: Moulder Operation, Mp100

    SETUP & OPERATION Moulder Operation, MP100 Moulder Operation, MP100 4.5.1 Control Overview See Figure 4-18. The controls of the MP100 moulder are shown below: Power ON Control Main Power Switch Light Motor START Button Cutter Height Scale Emergency Stop Button Safety Handle Up/Down and Feed Crank...
  • Page 39 SETUP & OPERATION Control Overview release the stop. The machine will not restart until the emergency stop is released. 6. Cutter Height Scale Indicates the cutter height. 7. Cutter Height Locking Handle After setting the cutter height, secure the head in this position using the locking handle. IMPORTANT! Never start planing/moulding without locking the head.
  • Page 40 SETUP & OPERATION Up/Down Operation 4.5.19 Up/Down Operation Set the cutter head at the desired height. The height scale shows the height of the cutter with the knives above the bed rails. IMPORTANT! Remember that the maximum planing thickness can be 4 mm. 1.
  • Page 41 SETUP & OPERATION Feed Operation See Figure 4-20. FIG. 4-20 Always firmly hold the safety handle and the feed crank DANGER! handle. Be aware that the moulding head can move towards you when you are working with hard wood or if the material is not secured properly.
  • Page 42 SETUP & OPERATION Feed Operation See Figure 4-21. Loosen Locking Knobs Cutter Scale FIG. 4-21 Factors that will determine what feed rate you can use include: Cant dimensions  Hardness of material to be planed/moulded. Some woods that are seasoned or naturally very ...

  • Page 43: Machine Start-Up (Mp100)

    SETUP & OPERATION Machine Start-Up (MP100) Machine Start-Up (MP100) Before starting the machine, perform the following steps to DANGER! avoid injury and/or damage to the equipment: Close or mount any covers removed for service.  Check that the wood to be planed/moulded is properly secured. ...
  • Page 44 SETUP & OPERATION Machine Start-Up (MP100) 5. Press the green START button on the electric box to start the motor. WMM028B FIG. 4-22 4-21 EGdoc092223 Operation...

  • Page 45: Setworks Operation

    SETWORKS OPERATION Moulder Controller Panel SECTION 5 SETWORKS OPERATION Moulder Controller Panel See Pic. 5-1. Indicates Real Cutter that the real Height cutter height should be checked Planing Thickness PIC. 5-1 SETWORKS OPERATION EGdoc092223...

  • Page 46: Start-Up Settings Of The Controller

    SETWORKS OPERATION Start-up settings of the controller Descriptions of the control panel buttons: A, B, C, D, E - planing/moulding thickness memory buttons. SET ABCDE - used to set a planing/moulding thickness value under each memory button. ABCDE Save - saves parameters determined by the operator. SAVE Cutter height manual setting buttons (up/down) ENTER...
  • Page 47 SETWORKS OPERATION Start-up settings of the controller See Pic. 5-2. PIC. 5-2 Press to save the entered divider value.  SAVE 1. Auto-calibration This function should be used in case of: replacement of any component of the cutter height setting system, motor or after lubrication of the up/down screw and other moving elements or when significant cutter height setting variances are observed.
  • Page 48 SETWORKS OPERATION Start-up settings of the controller See Pic. 5-3. PIC. 5-3 Press again, the controller successively performs some movements of the cutter. AUTO  CAL. After performing the last movement, the controller is ready for operation. 2. Real cutter height entering To ensure that the upper display shows the correct cutter height, it is necessary to enter the real cutter height.

  • Page 49: Memory Buttons (A, B, C, D, E)

    SETWORKS OPERATION Memory Buttons (A, B, C, D, E) shows the same distance. If not, for the alignment instructions. See Section 4.1 Enter the measured distance without a pause. For example: if you want to enter 250mm - press  2-5-0-0 without a pause.
  • Page 50 SETWORKS OPERATION Memory Buttons (A, B, C, D, E) See Pic. 5-4. PIC. 5-4 To use any stored value, press the corresponding memory button and confirm by pressing  . The cutter will move by the selected value. ENTER If the “Check real size” light starts blinking during normal NOTE: operation of the Setworks, press and hold the button.

  • Page 51: Maintenance

    MAINTENANCE Wear Life SECTION 6 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Wear Life This chart lists estimated life expectancy of common replacement parts if proper See Table 6-1.

  • Page 52: Manual Up/Down System

    MAINTENANCE Manual Up/Down System Manual Up/Down System 1. Adjust the up/down chain tension as needed. Measure the chain tension with the head all the way to the top of the vertical mast. Secure the head with a chain at the top, or shim it underneath. Find the chain adjusting bolts at the bottom of the mast.

  • Page 53: Drive Belt Tension Adjustment

    MAINTENANCE Drive Belt Tension Adjustment Drive Belt Tension Adjustment Check the cutter drive belt tension after the first 20 hours, and every 50 hours thereafter. 1. Remove the cutter upper cover. FIG. 6-2 2. Remove the belt cover and loosen four motor mounting bolts. FIG.
  • Page 54 MAINTENANCE Drive Belt Tension Adjustment 3. Keep the pulleys aligned to avoid premature belt and pulleys wear. FIG. 6-2 doc092223 MAINTENANCE...

  • Page 55: Cutter Bearings

    MAINTENANCE Cutter Bearings 4. Using the adjustment bolts, move the motor mounting plate up to tension the drive belt or move it down to loosen the belt. Next, tighten the mounting bolts. The belt should be tightened so there is 10 mm (0.393”) deflection with a 10 kgf (98 N) deflection force.
  • Page 56 MAINTENANCE Long-Term Storage Loosen the motor belt tension.  Spray a thin layer of anti-rust coating (such as P.D.R.P) onto the places not protected against  rusting. Store the machine in a well ventilated room.  doc092223 MAINTENANCE...

  • Page 57: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection 6.10 Safety Devices Inspection MP100E11-R Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection  Safety handle and its circuit inspection  Cutter cover safety switch and its circuit inspection.
  • Page 58 MAINTENANCE Safety Devices Inspection 2. Safety handle and its circuit inspection Be sure the E-STOP button is released;  Press and hold the safety handle;  The START button should illuminate green;  Press the START button to start the motor. The motor should start. ...

  • Page 59: Specifications

    SPECIFICATIONS Overall Dimensions SECTION 7 SPECIFICATIONS Overall Dimensions See Figure 7-1. The major dimensions of the MP100-R moulder are shown below (all dimensions are in millimeters). FIG. 7-1 MP100 See Table 7-1. The MP100 moulder mast with head dimensions and weight are listed below. Moulder Type MP100-R 350 kg...

  • Page 60: Moulder Specifications

    See Table 7-2. See the table below for the Wood-Mizer moulder nomenclature Voltage MP100EH11-R 3 ph 400V TABLE 7-2 See Table 7-3. See the table below for the Wood-Mizer moulder main motor specifications Motor Specifications E11 Electric Motor Motor Type...
  • Page 61 SPECIFICATIONS Moulder Specifications 1 2 3 See Table 7-4. The noise level of the MP100 moulder is given below. Equivalent Noise Level Under Load = 87dB (A) MP100 Moulder TABLE 7-4 See Table 7-5. See the table below for planing/moulding material specifications 60 mm (2.362”) Minimum Cant Height 600 mm (23.62”)
  • Page 62 SPECIFICATIONS Moulder Specifications See Table 7-6. Other specifications of the moulder are listed below. Cutter Specifications Number of Knife Sockets 122 mm (4.8”) Cutter Diameter 410 mm (16.14”) Cutter Width 110 mm (4.33”) Cutter Horizontal Adjustment 4890 rpm Cutter Rotations Specifications of Knives 27-35 mm (1.063 - Straight Knife Height “A”...
  • Page 63 SPECIFICATIONS Moulder Specifications FIG. 7-1 Specifications EGdoc092223...

  • Page 64: Dust Extractor Specifications

    SPECIFICATIONS Dust Extractor Specifications Dust Extractor Specifications See Table 7-8. Specifications of the dust extractors used on the for each saw head are listed below. Airflow 1200 m 3937ft 100 mm (5.9”) Inlet diameter 1,5 kW Motor power 1 pcs Number of sacks Sack capacity 0,25 m...

  • Page 65: Motor Brake

    Motor Brake Motor Brake Maintenance SECTION 8 MOTOR BRAKE Motor Brake Maintenance Maintenance intervals after 4000 hours of operation at the Service brakes  latest or every six months TABLE 8-1. Brakes with defective armature plates, cheese head IMPORTANT! screws, springs or flanges must be replaced completely. Please observe the following for inspections and maintenance operations: Remove impurities through oil and grease using brake cleaning agents, if necessary, replace brake ...
  • Page 66 Motor Brake Motor Brake Maintenance If necessary, adjust the air gap to "s ".  Lürated Brake type sLürated sLümax Max. Rotor thickness Excess of the +0.1mm Service adjustment adjuster nut max. min. -0.05mm brake permissible wear [mm] [mm] Emax. [mm] 0,4 mm 1,0 mm...

  • Page 67: Replacement Parts

    Replacement Parts How To Use The Parts List SECTION 9 REPLACEMENT PARTS How to use the parts list Use the index above to locate the assembly that contains the part you need.  Go to the appropriate section and locate the part in the illustration. ...

  • Page 68: Moulder Head W/Housing

    Replacement Parts Moulder Head w/Housing Moulder Head w/Housing ( indicates parts available in assemblies only) REF. DESCRIPTION PART # COMPLETE MOULDER HEAD 514944 CUTTER HEIGHT ASSEMBLY 501897-1 PLATE, MOULDER HEAD HOUSING - LEFT 501895-1 ANGLE, RIGHT 501951-1 ANGLE, LEFT 501952-1 PLATE, MOULDER HEAD HOUSING - RIGHT 501896-1 PLATE, MOULDER HEAD HOUSING - REAR...
  • Page 69 Replacement Parts Moulder Head w/Housing ( indicates parts available in assemblies only) REF. DESCRIPTION PART # CLAMP, 1/2" EMT COATED 010748 SCREW, M5x10 DIN912 A2-70 HEX SOCKET HEAD CAP STAINLESS STEEL F81000-23 WASHER, 5.3 FLAT ZINC F81052-1 WASHER, 5.1 SPLIT LOCK ZINC F81052-2 Replacement Parts WMMdoc092223...

  • Page 70: Moulder Head

    Replacement Parts Moulder Head Moulder Head DESCRIPTION (u indicates parts available in assemblies only) PART # 514942 HEAD, MOULDER - COMPLETE HOUSING, MOULDER CUTTER 501890-1 MOTOR, 7.5 KW W/BRACKET - COMPLETE 514941 PLATE, 7.5 kW MOTOR MOUNT 514586-1 BRACKET, 7.5 kW MOTOR 514945-1 WASHER, 8.4 FLAT ZINC F81054-1...
  • Page 71 Replacement Parts Moulder Head DESCRIPTION (u indicates parts available in assemblies only) PART # BOLT, M12X50 8.8 HEX HEAD ZINC F81004-74 NUT, M12 8 HEX NYLON ZINC LOCK F81034-2 BEARING UNIT, FYTJ 507 (SKF) W/BUSHINGS 513046 BEARING UNIT, FYTJ 35K SKF 513045 BUSHING ,R14 11.9X16.8X11 ECOMID 6"...

  • Page 72: Moulding Knives

    Replacement Parts Moulding Knives Moulding Knives 9.5.1 Knife Set for Profile No. 1 WMM051B DESCRIPTION ( Indicates Parts Available In Assemblies Only) REF. PART # 503093-S KNIFE SET (PROFILE NO. 1) KNIFE SET FOR PROFILE NO. 1 501222 KNIFE, WM002 PROFILING 501227 KNIFE, WM003 PROFILING 501228...
  • Page 73 Replacement Parts Moulding Knives 9.5.2 Knife Set for Profile No. 2 WMM052B DESCRIPTION ( Indicates Parts Available In Assemblies Only) REF. PART # 503094-S KNIFE SET (PROFILE NO. 2) KNIFE SET FOR PROFILE NO. 2 501223 KNIFE, WM005 PROFILING 501230 KNIFE, WM007 PROFILING 501232 KNIFE, WM006 PROFILING...

  • Page 74: Moulder Mast

    Replacement Parts Moulder Mast Moulder Mast ( indicates parts available in assemblies only) REF. DESCRIPTION PART # MAST, MP100EH11-R MOULDER - COMPLETE 515580 MAST, MP100EH11-R MOULDER 515579-1 WMMdoc092223 Replacement Parts...
  • Page 75 Replacement Parts Moulder Mast ( indicates parts available in assemblies only) REF. DESCRIPTION PART # MAST WELDMENT, MP100EH11-R MOULDER 515578 BEARING, 6203-2RS ROLLING 086114 WASHER, 17 SPLIT LOCK ZINC F81058-1 SHAFT W/SPROCKET, LT15 WELDED 086183 RING, 17Z OUITSIDE RETAINING F81090-21 PIN, FIXED TRACK ROLLER 515018 WASHER, 20.5X30-4 ZINC-PLATED...
  • Page 76 Replacement Parts Moulder Mast ( indicates parts available in assemblies only) REF. DESCRIPTION PART # HANDLE WELDMENT, BLADE ENGAGEMENT 097221-1 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 BOLT, M6X50-8.8 HEX HEAD ZINC F81001-62 502527 PULLEY, MP100 MANUAL FEED - COMPLETE PULLEY, LT15 FEED ROPE 086117 BEARING, 6003 DDUCM NSK...

  • Page 77: Track Roller Assembly

    Replacement Parts Track Roller Assembly Track Roller Assembly ( indicates parts available in assemblies only) REF. DESCRIPTION PART # ROLLER ASSEMBLY, TRACK 515615 BRACKET, TRACK ROLLER MOUNT 515614-1 PIN, ADJUSTABLE ROLLER 515611 NUT, M6 1.5-4.0 STAINLESS STEEL RIVET F81031-9 COMPLETE SCRAPER 517611 PLATE, SCRAPER CLAMPING 517610-1...
  • Page 78 Replacement Parts Track Roller Assembly ( indicates parts available in assemblies only) REF. DESCRIPTION PART # NUT, M8-8-B HEX ZINC F81032-1 BOLT, M8X90-8.8 HEX HEAD FULL THREAD ZINC F81002-16 BOLT, M8X16-8.8-B HEX HEAD FULL THREAD ZINC F81002-20 SCREW, M10X1X20 DIN 913 STAINLESS STEEL SET F81015-1 NUT, M8 2.0-4.5 STAINLESS STEEL RIVET F81032-10...

  • Page 79: Power Cord Hanger

    Replacement Parts Power Cord Hanger Power Cord Hanger ( indicates parts available in assemblies only) REF. DESCRIPTION PART # HANGER, LT15 POWER CORD - COMPLETE 097449 HANGER, LT15 POWER CORD 086132-1 CAP, 50X30 BLACK 095919 HOLDER, CABLE PLASTIC TIE F81082-1 WASHER, 4.3 FLAT ZINC F81051-2 NUT, M4-8 HEX NYLON ZINC LOCK...

  • Page 80: Cutter Height Scale & Indicator

    Replacement Parts Cutter Height Scale & Indicator Cutter Height Scale & Indicator ( indicates parts available in assemblies only) REF. DESCRIPTION PART # SCALE, CUTTER HEIGHT - COMPLETE 502509 PLATE, CUTTER HEIGHT SCALE MOUNT 502515-1 BRACKET WELDMENT, CUTTER HEIGHT SCALE MOUNT 502508-1 BAR, SCALE 502506...
  • Page 81 Replacement Parts Cutter Height Scale & Indicator ( indicates parts available in assemblies only) REF. DESCRIPTION PART # INDICATOR, CUTTER HEIGHT SCALE 094821 WASHER, 5.3 FLAT ZINC F81052-1 BOLT, M5X16-8.8 HEX HEAD FULL THREAD ZINC F81000-20 NUT, M5-8 DIN985 HEX NYLON ZINC LOCK F81030-2 WASHER, 8.4 FLAT ZINC F81054-1...

  • Page 82: Up/Down Sprocket Assembly

    Replacement Parts Up/Down Sprocket Assembly 9.10 Up/Down Sprocket Assembly WMM_008a ( indicates parts available in assemblies only) REF. DESCRIPTION PART # 014907-1 GUARD, UP/DOWN CHAIN INTERNAL F81006-1 BOLT, M16X65-8.8-B HEX HEAD FULL THREAD ZINC F81006-11 BOLT, M16X80 8.8-B HEX HEAD FULL THREAD ZINC 087104-1 PLATE, UP/DOWN SPROCKET MOUNT (DRIVE SIDE) 086812-1...
  • Page 83 Replacement Parts Up/Down Sprocket Assembly F81058-1 WASHER, 17 ZINC FLAT F81036-1 NUT, M16-5.8 HEX ZINC F81036-2 NUT, M16-8 HEX NYLON ZINC LOCK 092566-1 GUARD, CHAIN SPROCKET 014831 CHAIN, #40 X 111 1/2” P04200 LINK, #40 MASTER P12496 CHAIN, #40 X 14 1/2” 095938-1 BUSHING, ZINC-PLATED F81006-11...

  • Page 84: Mp100-R Electrical Box

    Replacement Parts MP100-R Electrical Box 9.11 MP100-R Electrical Box ( indicates parts available in assemblies only) REF. DESCRIPTION PART # BOX, MP100 E11 ELECTRICAL 514049 BOX, AC 4KW ELECTRICAL 088266 PLUG, 16A 5P 778152-6 PCE E85239 SOCKET, 16A 5P 2152-6TT PCE E85240 BRACKET, ELECTRICAL BOX MOUNT 505604-1...
  • Page 85 Replacement Parts MP100-R Electrical Box ( indicates parts available in assemblies only) REF. DESCRIPTION PART # BUTTON, XB4 BS542 EMERGENCY STOP 086556 CONNECTOR, M22-A 100905 ELEMENT, M22 LED-G LED 501004 ELEMENT, M22 K10 CONTACT 091362 WASHER, EMERGENCY STOP BUTTON 086561 SWITCH, KMB2S11 SAFETY 100910 WASHER, 4.3 FLAT ZINC...

  • Page 86: Slide Pads

    Replacement Parts Slide Pads 9.12 Slide Pads WMM_009 ( indicates parts available in assemblies only) REF. DESCRIPTION PART # M04096 PADS, DELRIN UP/DOWN SLIDE F81002-13 BOLT, M8X35-8.8 HEX HEAD FULL THREAD ZINC F81002-4 BOLT, M8X20-8.8 HEX HEAD FULL THREAD ZINC 086683-1 NUT, LT15 SLIDE PAD ADJUSTMENT ZINC-PLATED F81032-2...
  • Page 87 Replacement Parts Slide Pads PAD, CATAPILLAR TRACK P13576 SCREW, M6x16-8.8 HEX SOCKET HEAD CAP ZINC F81001-21 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 F81002-5 BOLT, M8x25-8.8-B HEX HEAD FULL THREAD ZINC F81054-1 WASHER, 8.4 FLAT ZINC F81032-2 NUT, M8-8-B HEX NYLON ZINC LOCK Replacement Parts WMMdoc092223 9-21...

  • Page 88: Decals

    Decals 9.13 Decals Serial DESCRIPTION ( Indicates Parts Available In Assemblies Only) REF. PART # DECAL KIT, MP100-R MOULDER 516126 DECAL, ”WOOD-MIZER” 502581 DECAL, MOULDER MODEL 502582 DECAL, EUROPEAN HEADQUARTER ADDRESS 015841 DECAL ”READ THE OPERATION MANUAL” (PICTOGRAM) 096317 DECAL “HAZARDOUS VOLTAGE INSIDE THE ELECTRICAL BOX”...
  • Page 89 Replacement Parts Decals DECAL, EYE PROTECTION WARNING (PICTOGRAM) S12004G DECAL, EAR PROTECTION WARNING (PICTOGRAM) S12005G DECAL ”USE SAFETY BOOTS” (PICTOGRAM) 501465 DECAL, WARNING STRIP (BLACK & YELLOW) 087649 DECAL, WARNING STRIP (BLACK & YELLOW) 502481 DECAL, REVOLUTIONS DIRECTION 089296 DECAL, SAFETY HANDLE 501477 DECAL, CE CERTIFIED SAWMILL (RUSSIAN) 099401...

  • Page 90: Stop Plate Assembly

    Replacement Parts Stop Plate Assembly 9.14 Stop Plate Assembly ( indicates parts available in assemblies only) REF. DESCRIPTION PART # PLATE ASSEMBLY, MP100EH11-R STOP 515622 PLATE, MP100EH11-R STOP 515621-1 SCREW, M10X25 8.8 HEX SOCKET HEAD CAP ZINC F81003-32 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1...
  • Page 91 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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