Wood-mizer MF130 E3S User Manual
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Wood-mizer MF130 E3S User Manual

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Summary of Contents for Wood-mizer MF130 E3S

  • Page 2 Wood-Mizer ® Safety, Setup, Operation and Maintenance MF130 E3S rev. A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2502 Original Instructions Please keep for future reference...

  • Page 3: Table Of Contents

    Table of Contest Section-Page SECTION 1 INTRODUCTION Machine Description ................1-2 MF130 Moulder Major Components .............1-6 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 Moulder Operation Safety Labels Description SECTION 3 SETUP Optional XY Table Mounting ..............3-1 SECTION 4 OPERATION Pre-Operation Check ................4-1 MF130 Moulder Operation..............4-3 Control Panel Cutter...

  • Page 4: Introduction

    SECTION 1 INTRODUCTION Congratulations on your purchase of a Wood-Mizer MF130 Moulder! Wood-Mizer is committed to providing you with the latest technology, best quality, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we are meeting current wood-processing demands.

  • Page 5: Machine Description

    INTRODUCTION Machine Description STORAGE The machine must be placed in a dry area, as it is not fully protected against corrosion. If the machine is placed in a cold area for an extended period of time, its unprotected components, such as tables or cutters, must be lubricated with a large amount of e.g.
  • Page 6 INTRODUCTION Machine Description The Moulder needs a space of at least 4 m (13’) wide. The required length depends on the length of workpieces you want to saw. The minimum length is 4 m (13’) from the front and from the end of the machine. Higher risk area Control panel Safety distance for all other persons...
  • Page 7 INTRODUCTION Machine Description SPACER RINGS THAT ARE SUPPLIED: 3 x 40 mm height (per cutter)  2 x 20 mm height (per cutter)  2 x 10 mm height (per cutter)  1 x 5 mm height (per cutter)  1 x 2 mm height (per cutter) ...
  • Page 8 INTRODUCTION Machine Description The chip extractor must be approved according to the CE standard.  The chip extractor hose diameters for the Moulder = 100 mm (4”).  The pressure drop in the Moulder is 20 mm column of water at 25 m/s. ...

  • Page 9: Mf130 Moulder Major Components

    INTRODUCTION MF130 Moulder Major Components MF130 Moulder Major Components Spindle motor Dust Duct Spindle Board Fence Sliding Table Fence Sliding Table Electric box with control panel Emergency Switch Board Fence Adjusting the spindle height position Adjusting the spindle side ways Adjusting the Spindle Tilt position...

  • Page 10: Safety

    Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 11 It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer Moulder. All Wood-Mizer Moulder owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine.
  • Page 12 Safety Safety Instructions Keep the machine and area around clean.  DANGER! Maintain a clean and clear path for all necessary movement around the Moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose of sawing by-products properly. ...
  • Page 13 Safety Safety Instructions the Moulder sides during operation. Failure to do so will result in serious injury. Keep hands away.  DANGER! Moving parts can cut or crush fingers or hand. Keep hands clear. Make sure all guards and covers are in place and secured before operating the Moulder.

  • Page 14: Moulder Operation

    Safety Moulder Operation WARNING! Kickback hazard. Stay clear of area during operation. Follow all anti-kickback service and safety rules. Failure to do so may result in serious injury. Moulder Operation CAUTION! The workplace should always be well illuminated. The illuminance at the operator's position should be at least 300lx. Never use the Moulder under the influence of strong medication, alcohol or drugs.
  • Page 15 Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor or Wood-Mizer Customer Service to order more decals. IMPORTANT! If replacing a component which has a safety decal affixed to it, make sure the new component also has the safety decal affixed in the same place.

  • Page 16: Safety Labels Description

    Safety Safety Labels Description Safety Labels Description See the table below for safety labels description. TABLE 2-0 Label View Label Number Description 096317 CAUTION! Carefully read the operator’s manual before operating the machine. Observe all instructions and safety rules when operating. 096316 Electric box opening is possible with the switch in “0”...
  • Page 17 Safety Safety Labels Description TABLE 2-0 099221H CAUTION! Keep safe distance when the machine is working. 524993 CAUTION! Hand injury hazard 535402 Always wear safety goggles, boots, gloves and ear muffs when operating the machine Safety EGdoc101521...
  • Page 18 Safety Safety Labels Description TABLE 2-0 S20097 Motor rotation direction P85070 CE safety certification EGdoc101521 Safety...

  • Page 19: Setup

    SETUP Optional XY Table Mounting SECTION 3 SETUP Some of the machine components need to be assembled by the user before the first usage. To view the exact type and dimensions of the fasteners please see MF130 Parts List (#2503) Optional XY Table Mounting 1.
  • Page 20 SETUP Optional XY Table Mounting 5. Tighten the mounting plates using the fasteners (B). FIG. 3-2 EGdoc101521...
  • Page 21 SETUP Optional XY Table Mounting FIG. 3-3 EGdoc101521...
  • Page 22 SETUP Optional XY Table Mounting See Figure 3-4. 6. Put the Main Working Plate (A) on the mounting plates (B). FIG. 3-4 See Figure 3-5. EGdoc101521...
  • Page 23 SETUP Optional XY Table Mounting 7. Slide the Main Working Plate to insert Bolts into the mounting plates. FIG. 3-5 See Figure 3-6. EGdoc101521...
  • Page 24 SETUP Optional XY Table Mounting 8. Slide the Main Working Plate to the other side to insert Bolts into the mounting plates. FIG. 3-6 EGdoc101521...
  • Page 25 SETUP Optional XY Table Mounting See Figure 3-7. 9. Mount the Bottom Pin Bracket. FIG. 3-7 EGdoc101521...
  • Page 26 SETUP Optional XY Table Mounting See Figure 3-8. 10. Mount the Rod (A) into the Bottom Pin Bracket (B) through the Bearing (C). FIG. 3-8 EGdoc101521...

  • Page 27: Operation

    OPERATION Pre-Operation Check SECTION 4 OPERATION Pre-Operation Check IMPORTANT! Before starting to use the MF130 Moulder you have to meet the following conditions: Set up the MF130 Moulder on firm, level ground and level the machine. Secure the machine  to the ground to prevent moving during operation.
  • Page 28 OPERATION Pre-Operation Check Standard). The power supply must meet the specifications given below. 3-Phase Fused Disconnect Suggested Wire Size Volts Switch 400 VAC 16 A 1.5 mm Max. length: 15 m TABLE 4-1 IMPORTANT! It is recommended that a 30mA GFI (Ground Fault Interrupter) be used.

  • Page 29: Mf130 Moulder Operation

    OPERATION MF130 Moulder Operation MF130 Moulder Operation 4.2.1 Control Panel See Figure 4-2. The MF130 Moulder controls are shown below. FIG. 4-2 The red button (A) - the emergency stop button which disconnects power to all functions. When  it is pressed, it must be released before restarting the Moulder (turn right). Main Switch (B).

  • Page 30: Cutter

    OPERATION Cutter 4.2.2 Cutter DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. WARNING! Make sure the tools installed in the additional cutter are properly fastened before starting the motor.
  • Page 31 OPERATION Cutter ADUSTING OF THE ADDITIONAL CUTTER. Function description of the handles and cranks. A - Cutter tilting crank. One full revolution of the crank tilts the cutter by 3,6 B- Cutter tilting lock handle. Must be loosen before tilting the cutter. C - Cutter tilting lock.
  • Page 32 OPERATION Cutter Mount desired tool. To do this, hold the spindle in place (A) or (B) using 30mm wrench and loosen the spindle screw (C) using 10mm allen key. Replace one or more spacers with the cutter or sleeve of the same dimension. Mount desired tool in the cutter or sleeve and fasten it properly. See Figure 4-4.
  • Page 33 OPERATION Cutter See Figure 4-6. 14.000 RPM 9.000 RPM 6.000 RPM 3.000 RPM FIG. 4-6 Change the position of the belt on the pulleys to set the cutter RPM. Double check if the tool  mounted in the cuttery is approved to work with RPM you want to set. The highest RPM (14.000) can be achived with optional cutter spindle.
  • Page 34 OPERATION Cutter See Figure 4-7. Pull the handle (B) to tension the drive belt.  14.000 RPM 9.000 RPM 6.000 RPM 3.000 RPM FIG. 4-7 EGdoc121421...
  • Page 35 OPERATION Cutter See Figure 4-8. Adjust the belt tension to approximately 5 mm with 5 kg of deflection force.  FIG. 4-8 Lock the tensioner handle using locking handle (A)  EGdoc121421...

  • Page 36: Maintenance & Alignment

    MAINTENANCE & ALIGNMENT Wear life SECTION 5 MAINTENANCE & ALIGNMENT This section lists the maintenance procedures that need to be performed. To view exact type and dimensions of the fasteners please see MF130 Parts List (#2503). This symbol identifies the interval (hours of operation duty) at which each maintenance procedure should be performed.

  • Page 37: Long-Term Storage

    MAINTENANCE & ALIGNMENT Long-term storage 2. Regularly check all the cables and connections and ensure that the motor compartment is kept free from shavings so that the motor fan receives cooling air. 3. Lubricate these parts every 50 hours: The thread spindles and their bearings. ...

  • Page 38: Safety Devices Inspection (Only Ce Version)

    MAINTENANCE & ALIGNMENT Safety Devices Inspection (Only CE Version) Safety Devices Inspection (Only CE Version) MF130 Moulder – Safety Device Inspection Safety device on the machine which must be checked before every shift: 1. E-STOP button and its circuit inspection Use “I”...
  • Page 39 MAINTENANCE & ALIGNMENT Safety Devices Inspection (Only CE Version) Belt gear cover safety switch and its circuit inspection. Be sure the emergency stop button (A) is released;  Open the belt gear cover (C).  Use “I” button (B) to start the cutter. The motor should remain stopped. ...

  • Page 40: Mf130 Specifications

    MF130 SPECIFICATIONS Overall dimensions SECTION 6 MF130 SPECIFICATIONS Overall dimensions See figure 6-1. The overall dimensions of the MF130 moulder are shown below (all dimensions in millimeters). FIG. 6-1 MF130 doc101521 MF130 SPECIFICATIONS...

  • Page 41: Specifications Of The Moulder

    16 A 10.8 A 5.8 A TABLE 6-3 1 2 3 See table 6-4. The noise level generated by Wood-Mizer MF130 is given in the table below Noise Level moulder MF130 = 104,2 dB (A) Equipped with electric motor TABLE 6-4...
  • Page 42 MF130 SPECIFICATIONS Specifications of the moulder be exposed to does not exceed 2.5 m/s . The highest root mean square value of weighted acceleration to which the whole operator’s body is subjected does not exceed 0.5 m/s See table 6-5. See the table below for planing/moulding material specifications. One-sided planing Double-sided planing Four-sided planing...
  • Page 43 MF130 SPECIFICATIONS Specifications of the moulder See table 6-6. Other specifications of the moulder are listed below Cutter Specifications Number of knife sockets Upper cutter diameter 88 mm Upper cutter width 510 mm Upper cutter max. planning depth 8 mm Upper cutter max.

  • Page 44: Dust/Chip Extractor Specifications

    MF130 SPECIFICATIONS Dust/Chip Extractor Specifications See table 6-7. A relation between the pattern knife protrusion and the thickness is shown below. Pattern knife thickness Pattern knife max. protrusion 3 mm 13 mm 4 mm 21 mm 29 mm TABLE 6-7 According to EN 847-1:2005 European Standard See table 6-8.
  • Page 45 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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