GESTRA LRR 1-60 Installation & Operating Manual

GESTRA LRR 1-60 Installation & Operating Manual

Conductivity controller
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E N
E n g l i s h
Conductivity Controller
LRR 1-60
Installation & Operating Manual
819692-01

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Summary of Contents for GESTRA LRR 1-60

  • Page 1 Conductivity Controller LRR 1-60 Installation & Operating Manual 819692-01 E n g l i s h...
  • Page 2: Table Of Contents

    Functional elements and dimensions ......................16 Installing the LRR 1-60 conductivity controller ..................17 Electrical connection safety notes ....................... 17 Wiring diagram of LRR 1-60 conductivity controller .................. 18 Electrical connection ............................ 19 Bus line, cable length and cross-section ....................19 Connecting the 24 V DC power supply .....................
  • Page 3 What to do in the event of system malfunctions..................27 Taking out of service ............................ 27 Disposal ................................ 27 Returning decontaminated equipment ......................27 Declaration of Conformity; Standards and Directives ................. 28 LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 4: Content Of This Manual

    You can find the latest Installation & Operating Manuals on our website: http://www.gestra.com © Copyright All rights reserved. Any misuse, particularly reproduction and dissemination to third parties, is not permit- ted. The General Terms & Conditions of GESTRA AG apply. Scope of delivery/Product package 1 x Conductivity Controller LRR 1-60 ■...
  • Page 5: How To Use This Manual

    Bullet points in lists ◆ Keys to illustrations Additional information Read the relevant Installation & Operating Manual Hazard symbols in this Manual Danger zone/Dangerous situation Danger of death from electric shock LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 6: Types Of Warning

    Warning of a dangerous situation that may possibly result in death or serious injury. CAUTION CAUTION Warning of a situation that may result in minor or moderate injury. ATTENTION ATTENTION Warning of a situation that will result in damage to property or the environment. LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 7: Specialist Terms/Abbreviations

    When the equipment is back in normal mode, the continuous blowdown valve returns to the control posi- tion. An intermittent blowdown pulse is also triggered (if automatic intermittent blowdown is enabled and a blowdown interval and blowdown time have been set). LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 8 This type of electrically non-conductive connection makes sure the input and output circuits are electrically isolated from each other. PI controller Controller with proportional (P) and integral (I) control. SELV Safety Extra Low Voltage LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 9: Usage For The Intended Purpose

    Usage for the intended purpose The LRR 1-60 conductivity controller can be used together with the LRG 16-60, LRG 16-61 and LRG 17-60 conductivity electrodes as a conductivity controller in steam boilers and hot water installations, and in condensate and feedwater tanks. The conductivity controller indicates when MAX or MIN conductivity has been reached, opens or closes a continuous blowdown valve and can actuate an intermittent blowdown valve.
  • Page 10: Basic Safety Notes

    Check that the plant is not carrying live voltage before commencing work. ■ Faulty equipment jeopardises plant safety. If the LRR 1-60 conductivity controller does not behave as described on pages 23 to ■ 24, it may be faulty. Perform failure analysis.
  • Page 11: Function

    Function The LRR 1-60 conductivity controller is a 3-point stepping controller. It cyclically evaluates the data tele- grams from a conductivity electrode (e.g. LRG 16-60, LRG 16-61 or LRG 17-60). The conductivity controller indicates when MAX or MIN conductivity has been reached, opens or closes a continuous blowdown valve with operating position function, and can actuate an intermittent blowdown valve.
  • Page 12: Technical Data

    Inductive loads must have interference suppression (RC combination) as per the manufacturer’s spec- ■ ification Analogue output 1 x actual value output 4-20 mA, e.g. for an actual value display ■ Max. load resistance 500 W ■ LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 13 ◆ 2 x 1.5 mm stranded with sleeve ◆ Terminal box attachment: Mounting clip on support rail TH 35 (to EN 60715) ■ Weight Approx. 0.5 kg ■ LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 14: Example Name Plate/Identification Lrr 1-60

    9 Wiring diagram 0 Component type approval a Material number-serial number b Manufacturer c Component type approval d Disposal information The date of production is printed on the side of the equipment. LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 15: Factory Settings

    With actuation of an intermittent blowdown valve (MIN relay function = automatic intermittent blowdown) Intermittent blowdown interval: 24 hours ■ Intermittent blowdown time: 3 seconds ■ Number of ■ intermittent blowdown pulses: 1 Pulse interval: 2 seconds ■ LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 16: Functional Elements And Dimensions

    Screws (M3) 4-pole code switch, for setting the controller Equipment settings, group and baud rate see page 22. Front membrane with status LED, see page 23 Terminal box Support rail TH 35 LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 17: Installing The Lrr 1-60 Conductivity Controller

    Installing the LRR 1-60 conductivity controller The LRR 1-60 conductivity controller snaps onto a TH 35 support rail in the control cabinet. DANGER DANGER There is a risk of electric shock during work on electrical systems. Switch off the voltage to the plant before you install the equipment.
  • Page 18: Wiring Diagram Of Lrr 1-60 Conductivity Controller

    CAN bus CH = CAN High Supply voltage CL = CAN Low Indication of valve position Fuse provided on site (potentiometer 0-1000 W) S = shield M0.5A Actual value output Fig. 6 LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 19: Electrical Connection

    ■ influences. Connecting the 24 V DC power supply The LRR 1-60 conductivity controller is supplied with 24 V DC. ■ A safety power supply unit that delivers a Safety Extra Low Voltage (SELV) must be used to supply the ■...
  • Page 20: Wiring Diagram Of Can Bus System

    The LRR 1-60 conductivity controller is equipped with an internal terminating resistor. ■ To activate the internal terminating resistor in the LRR 1-60 conductivity controller, insert a jumper between the terminals (“Option 120Ω” and “CH”). The CAN bus network must not be interrupted during operation! ■...
  • Page 21: Changing The Equipment Settings

    Check that the plant is not carrying live voltage before commencing work. ■ You can change the baud rate and controller group of the conductivity controller LRR 1-60 at any time using code switch D (see Fig. 5) . Make changes before installing the conductivity controller, when access is easier.
  • Page 22: Configuring The Controller Group And Baud Rate

    Configure the conductivity controller as described in the Installation & Operating Manual of the URB 60 visual display and operating unit. You will find the latest Installation & Operating Manuals for the system components named ■ in Fig. 1 on our website: http://www.gestra.com LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 23: Bringing Into Service - Starting, Operation And Alarm

    = power up/green = running/red = malfunction The MIN relay is configured as the MIN alarm on the URB 60 Startup During startup, all the relays of the LRR 1-60 3-point stepping conductivity controller are de-energised and the LED lights up orange. Normal operation During normal operation, when the supply voltage is on and the measured conductivity is within the MIN and MAX switchpoints, the MIN and MAX relays of the controller are energised.
  • Page 24: The Min Relay Is Configured For Automatic Intermittent Blowdown On The Urb 60

    In the event of a malfunction, the LED lights up red and the MIN/MAX relays become de-energised. The OPEN/CLOSED relays behave as described in the tables on page 24. Faulty equipment jeopardises plant safety. If the LRR 1-60 conductivity controller does not behave as described on this page, it may be ■ faulty.
  • Page 25: System Malfunctions

    Disconnect all poles of the supply cable from the mains and secure so they cannot be ■ switched back on. Check that the plant is not carrying live voltage before commencing work. ■ Interrupting the CAN bus during operation triggers an alarm. ■ LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 26 System malfunctions Multicolour LED (orange/green/red), orange = power up/green = running/red = malfunction Fig. 10 Indication of malfunctions in the conductivity controller LRR 1-60 (MIN relay configured as MIN alarm) Relay Type of fault/malfunction CLOSED OPEN Breakdown in CAN bus communication...
  • Page 27: What To Do In The Event Of System Malfunctions

    Check that the equipment is not live. Unscrew and pull off the upper and lower terminal strips, see Fig. 5 A; B Release the slider holder on the base of the equipment, and detach the LRR 1-60 conductivity control- ler from the support rail.
  • Page 28: Declaration Of Conformity Standards And Directives

    You can find details on the conformity of the equipment and the applicable standards and directives in the Declaration of Conformity and associated certificates. You can download the Declaration of Conformity from www.gestra.com and request relevant certifi- cates by writing to the following address: GESTRA AG Münchener Straße 77...
  • Page 29 For your notes LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 30 For your notes URS 60/URS 61 - Installation & Operating Manual - 819692-01...
  • Page 31 For your notes LRR 1-60 - Installation & Operating Manual - 819692-01...
  • Page 32 Tel. +49 421 3503 0 Unit 1 Sopwith Park, Royce Close, +49 421 3503 393 West Portway Business Park, Andover, e-mail info@de.gestra.com Hampshire SP10 3TS Website www.gestra.com United Kingdom 819692-01/10-2022cm (808944-01) · GESTRA AG · Bremen · Printed in Germany...

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