Corghi 4-118329B User Manual
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Corghi 4-118329B User Manual

Corghi 4-118329B User Manual

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Artiglio
Master Code
Code 4-118329B - 05/2015
User Manual

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Summary of Contents for Corghi 4-118329B

  • Page 1 Artiglio Master Code Code 4-118329B - 05/2015 User Manual...
  • Page 2 CORGHI Dear Purchaser Thank you for purchasing your Corghi Tyre Changer. Your Tyre Changer has been designed to provide years of safe and dependable service, as long as it is used and maintained in accordance with the instructions provided in this manual.
  • Page 3 TRAINING CHECKLIST Trained Declined Safety Precautions Warning and Caution Labels Pinch Points and Other Potential Hazards Safe Operating Procedures Maintenance and Performance Checks Mounting Head Inspection Adjustment and Lubrication Self-diagnostics procedures Maintenance messages and instructions Clamping Steel / Alloy Wheels Reverse Drop Centre Wheels Close Centre Wheels Bead Breaking...
  • Page 4 Inflation Safety Precautions Lubrication and Removal of Valve Core Bead Sealing and Seating Individuals and Dates Trained _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ Artiglio Master Code User Manual...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1. GETTING STARTED ................7 1.1 INTRODUCTION ..................... 7 1.1.a. Purpose of the manual ....................7 1.2 FOR YOUR SAFETY ....................7 1.2.a. General warning and instructions ................8 1.2.b. Decal placement ...................... 11 1.2.c. Electrical and pneumatic connections ..............16 1.2.d.
  • Page 6 5.5.d. Mounting ........................64 5.6 APPROVED UHP AND RUN FLAT TYRE DEMOUNTING AND MOUNTING PROCEDURE ....................... 67 5.7 TYRE INFLATION ....................68 5.7.a. Safety indication ....................... 68 5.7.b. Inflating tyres ......................69 5.7.c. Special procedure ....................70 5.8 UNCLAMPING AND UNLOADING THE WHEEL ..........72 5.9 MENU’...

  • Page 7: Getting Started

    In addition, so we can contact our customers with any necessary safety information, please ask the new owner to complete and return to Corghi the change of ownership form attached to the previous page of this manual. Alternatively, the new owner can send an email to service@corghi.com.

  • Page 8: General Warning And Instructions

    WARNING WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE NOTICE: Used without the safety alert symbol, indicates a potentially hazardous situation, which, if not avoided, may result in property damage.
  • Page 9 WARNING Avoid Personal Injury. Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an essential part of the product. Keep it with the machine in a safe place for future reference. 4. Never exceed the bead setting pressure provided by the tyre manufacturer, as stated on the sidewall of the tyre.
  • Page 10 • Care should be taken to arrange the cord so that it will not be tripped over or pulled. 9. Risk of Eye Injury. Flying debris, dirt and fluids may be discharged during bead seating and the inflation process. Remove any debris from the tyre tread and wheel surfaces.

  • Page 11: Decal Placement

    Repairs should only be performed by qualified personnel. Your CORGHI service representative is the most qualified person. The employer is responsible for determining if an employee is qualified to safely make any repairs to the machine should repair be attempted by users.
  • Page 12 Part Number Drawing Description 1010283 DECAL, LASER 4-108519 DECAL, MASTER CODE 462081 DECAL, HAND CRUSHING HAZARD 4-105431 DECAL, CORRECT FEEDING NETWORK 462778 DECAL, SAFETY INSTRUC- TIONS 461933 DECAL, INFLATING PEDAL 461932 DECAL, TURNTABLE ROTA- TION PEDAL 462080 DECAL, ACOUSTIC AND VISU- AL PROTECTION 461930 DECAL, FOOT CRUSHING...
  • Page 13 Artiglio Master Code User Manual...
  • Page 14 Artiglio Master Code User Manual...
  • Page 15 DANGER WARNING DECALS part nr 462081. Crushing Hazard. part nr 461930. Crushing hazard. part nr 461936. Never stand behind the machine. Only one operator may operate and use the machine. part nr 446442. Danger - pressurised container. part nr 425211A. Risk of electrical shock. part nr 1010283.

  • Page 16: Electrical And Pneumatic Connections

    1.2.c. ELECTRICAL AND PNEUMATIC CONNECTIONS The dimensions of the electric hook-up used must be suitably sized in relation to: • the electric power absorbed by the ma- chine, indicated on its data plate (Fig. 1); • the distance between the machine and the power supply hook-up point, so that voltage drops under full load do not exceed 4% (10% during start-up) compared with the...

  • Page 17: Technical Data

    1.2.d TECHNICAL DATA - Tyre types processed .CONVENTIONAL - LOW PROFILE - RUN FLAT - BALOON BSR - Wheel dimension range: • rim diameter ....................from 13” to 32” • maximum tyre diameter ..................1200 mm • maximum tyre width ..................400 mm (16”) - Turntable: •...

  • Page 18: Special Rim/Tyre Considerations

    1. Never exceed these pressure limitations: • Supply line pressure (from compressor) is 220 psi (15 bar). • Operating pressure (gauge on regulator) is 145 psi (10 bar). Bead setting pressure (gauge on hose) is the tyre manufacturer’s maximum pressure as stated on the sidewall of the tyre 2.

  • Page 19: Pre-Use Checks

    • Using any restraining device, cage, barrier, or other installation. • Handling rim wheels. • Inflating the tyre. • Understanding the necessity to stand back from the tyre changer during tyre inflation and during inspection of the rim wheel following inflation, never leaning over. •...

  • Page 20: Transport, Storage And Handling

    2. TRANSPORT, STORAGE AND HANDLING Conditions for transporting the machine The tyre changer must be transported in its original packing and stowed in the position shown on the packing itself. - Packing dimensions: • width ..........................1150 mm • depth ..........................1950 mm •...

  • Page 21: Hoisting/Handling

    3. HOISTING/HANDLING NOTICE Before removing the machine from the pallet, make sure the items shown below have been removed from the pallet. - equipment (A Fig. 4) - wheel lifter (B Fig. 4) by removing the bracket (C Fig. 4), screws and wash- ers (D Fig.

  • Page 22: Installation

    3.1. INSTALLATION - Remove the filter unit from the packing; - Secure the filter unit to the tyre changer chassis using the 2 screws provided (A Fig. 7); - Connect the 2 pipes to the unions (see Fig. 7); - Assemble the front motor guard (A, Fig. 8) with the screws and washers (B, Fig.
  • Page 23 - Remove the hoisting bracket (B, Fig.12) unscrewing the screws and washers (D, Fig. 12); assemble the bead depressor retainer (C, Fig. 12) with the screws and washers (D, Fig. 12). - Assemble the wheel lifter (Fig. 13) with the screws and washers (A, Fig.

  • Page 24: Installation Clearances

    3.2. INSTALLATION CLEARANCES WARNING The machine must be installed in accordance with all applicable safety regula- tions, including but not limited to those issued by OSHA. Risk of Explosion or Fire. Never use the machine in an area where it will be exposed to flammable vapours (gasoline, paint thinners solvents, etc.).

  • Page 25: Operator Position

    - to reduce the physical exertion of the operator; - to guarantee rim and tyre safety; - to automate, as far as possible, operations that up until now have been manually performed by the operator. The machine’s operating principle is entirely innovative, with: - automatic detection of the rim diameter and wheel size, and manual configuration if required, with automatic radial and axial positioning of mounting and demounting tools and bead breaker discs.

  • Page 26: Equipment Components (Main Working Elements Of The Machine)

    4.2. EQUIPMENT COMPONENTS (MAIN WORKING ELEMENTS OF THE MACHINE) - FIG. 17 1 Operating console 2 TPMS (optional) 3 Inflatron (optional) 4 Touch screen display for machine func- tions 5 Upper bead breaker disc 6 Lever to unlock the upper bead breaker disc 6a Lever to position the upper bead breaker disc...
  • Page 27 9 Tool head 10 Movable tool 11 Bead pressor 12 Centring handle 13 Lifter 14 Turntable 15 Lubricant holder 16 Centring handle support 17 Pedal unit 18 Casing 19 Cover 20 Lubricators liquid tank 21 Camera 22 Filter Regulator Unit 23 Doyfe inflator chuck 24 Lubricators (optional) 25 Laser measuring sensor...

  • Page 28: Controls

    WARNING For technical characteristics, warnings, maintenance and any other information about the air tank (optional), consult the relevant operator and maintenance manual provided with the accessory documentation. 4.3. CONTROLS 4.3.a. MAIN SWITCH (Fig. 18) 4.3.b. OPERATING CONSOLE (Fig. 19) Artiglio Master Code User Manual...
  • Page 29 Area A – Bead breaker disc unit functional controls 1 - Operating lever for upper bead breaker disc vertical movement. 2 - Operating lever for lower bead breaker disc vertical movement. 3 - Button for upper bead breaker disc penetration 4- Button for lower bead breaker disc penetration 5- Upper bead lubricator button 6- Lower bead lubricator button...

  • Page 30: Pedal Unit

    Area D - Stop control 12 - Stop button: to restore normal operation, turn the but- ton clockwise back to the rest position 4.3.c. PEDAL UNIT (Fig. 20) 1 - Inflation pedal 2 - Wheel unclamping pedal 3 - Wheel clamping pedal 4 - Turntable rotation pedal The pedal has 4 different operating positions, corresponding to 4 different rotation speeds: •...

  • Page 31: Pressure Gauge With Deflation Push-Button

    1 - Temperature measuring sensor (see the section OPTIONAL ACCESSORIES) 2 - Rim diameter manual configuration keys They consist of: - Large arrows - Small arrows 3 - Display showing the rim diameter and user interface 4 - Key for configuring rim diameter 5 - Tread thickness measuring sensor (see the section OPTIONAL ACCESSORIES) 6 - Automatic procedure keys They consist of:...

  • Page 32: Basic Procedure - Use

    5. BASIC PROCEDURES - USE WARNING CRUSHING HAZARD: Some parts of the machine, such as the head, the bead break- ers and turntable move by themselves. A beeper will sound to indicate when automatic movements are carried out. Do not approach moving parts of the machine. WARNING To stop the machine under emergency conditions: - press the stop button on the push-button panel (1);...

  • Page 33: Turning The Machine On

    5.1. TURNING THE MACHINE ON Move the main switch to I (ON) position. The message “KEEP TOUCH TO RECALIBRATE” appears on the screen while the software is load- ing (Fig. 24a). If the touch screen needs to be recalibrated (for example the tyre changer had to be switched off because no command could be given) press the display until OK appears (Fig.

  • Page 34: Preliminary Checks

    5.2. PRELIMINARY CHECKS Check that there is a pressure of at least 8 bar on the Filter Regulator pressure gauge. If the pressure is lower, the operation of some automatic procedures is not guaranteed and the display will show LOW-PRESSURE Fig. 25. However, it is still possible to operate in manual mode.
  • Page 35 WARNING PINCH POINT - MOVING PARTS, Risk of Crushing Injury. Do not keep hands on the handle or cone during clamping NOTICE See the section “TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE” in this manual. - Operate the Pedal until the wheel locks.

  • Page 36: Deflating The Tire

    tion) standards. The initials DOT certify that tyres comply with the safety standards adopted by the United States and Canada (these wheels cannot be sold on these markets). High-performance wheels (asymmetric curvature) - Fig. 29-b: Some European wheels have rims with a very pronounced curvature C, except in the area of the valve hole A where the curvature is less pronounced B.

  • Page 37: Automatic Work Procedure

    5.4. AUTOMATIC WORK PROCEDURE WARNING During operating stages, some parts of the machine will move by themselves. To stop operations at any moment, press the STOP button. The automatic features can be accessed in one of two ways: a) Press one of the buttons (Fig.

  • Page 38: Advanced Automatic Features (7 Sequences)

    high mounting/demounting tension. SOFT: commonly used tyres with particularly soft sides (ex: Michelin Energy), with contained mounting/demounting tension. BALLOON: off-road tyres that are particularly voluminous and/or heavy or with significantly sized sides, with high width/side ratio. These usually require a manual support provided by the operator during the most critical handling phases.
  • Page 39 a. press the button (Fig. 30c) and then press the icon (Fig. 30a) again and repeat automatic wheel data acquisition. b. manually store wheel data: - use the arrows (Fig. 30c) to set the rim diameter. N.B.: The large arrows increase or decrease the size by one inch, at each pressure step: The small arrows increase or decrease the size by one tenth of an inch each time they are pressed.
  • Page 40 NOTICE If operating on a tireless rim, the machine will automatically identify this condition, arranging the tools to mount the tyre. The display will go to the relative mounting sequence. If necessary, see the relative section BEAD BREAKING - DEMOUNTING WARNING WARNING WARNING...
  • Page 41 NOTICE Always verify the presence and size of the sensor on the inflation valve in order to assess the possibility of operating in automatic mode. Alternatively, you can proceed manually. PHASE 2: Press the icon (Fig. 31b) to be- gin top bead breaking. Wheel rotation, lowering of the disc, penetration and if present (optional) lubrication to aid in detaching the bead from the rim seat will be activated automatically.
  • Page 42 NOTICE In the event that bead breaking is unsuccessful, repeat the automatic phase press- ing the icon (Fig. 31c) or proceed manually. PHASE 4: At the end of phase 3 the demounting phase will automatically be activated (Fig. 31e). NOTICE The machine movements differ as indicated below in order to better operate on the various types of tyres.
  • Page 43 NOTICE In the event that one or more operations are not completed correctly, repeat the automatic phase pressing the icon (Fig. 31e) or proceed manually. Wheel rotation activates automatically in order to complete extraction of the top bead. Bottom bead demounting using only the bottom bead breaker disc.. During this operation ensure: a.
  • Page 44 NOTICE During extraction of the bottom bead accompany and hold the tyre in order to prevent it from falling (Fig. 31o). DANGER Once the tyre demounting phase is com- pleted, direct it correctly in order to allow re-entry of the tool head (Fig. 31o). Remove the tyre from the machine.
  • Page 45 NOTICE In the event that one or more operations are not completed correctly, repeat the automatic phase pressing the icon (Fig. 31v) or proceed manually. Wheel rotation activates automatically in order to complete extraction of the top bead. NOTICE If necessary, aid unhooking of the bead from the demounting tool (Fig.
  • Page 46 Demounting the bottom bead using the demounting tool and bead breaker. During this operation verify that the bottom bead is correctly broken while the bottom disc and the tool ascend (Fig. 31y). NOTICE Manually load the second bead on the tool. PHASE 5: Press the icon (Fig.
  • Page 47 NOTICE During extraction of the bottom bead accom- pany and hold the tyre in order to prevent it from falling (Fig. 31z). Remove the tyre from the machine. MOUNTING WARNING Always check that the tyre/rim combination is correct in terms of compatibility (tubeless tyre on tubeless rim;...
  • Page 48 - manually adjust the tyre so that part of the bottom bead is correctly inserted into the channel (Figs. 32b - 32c). PHASE 6: Press the icon (Fig. 32d) to activate the bottom bead mounting sequence. NOTICE Maintain a light pressure on the tyre section with the lower bead not yet inserted in the rim.
  • Page 49 Proceed with mounting the top bead using the bead presser (Fig. 32f) and, if necessary, the bead presser pliers (Fig. 32g). WARNING Take care to avoid any injuries. Ensure that the top bead is correctly loaded on the tool before carrying out mounting (Fig. 32g). - Press the pedal to start rotation until the second bead has been mounted.

  • Page 50: Basic Automatic Features (4 Sequences)

    TOOL REMOVAL PHASE 7: Press the icon (Fig.33) to remove the tool from the work area and position the inflation valve at 3 o’clock. NOTICE At the end of the operation the INFLATRON (optional) will be recalled or you will be returned to the main screen.
  • Page 51 NOTICE If, following automatic detection of the wheel/rim, the detected diameter needs to be corrected, you must act on the buttons (Fig. 34a). To maintain the correction in the next wheel recalls, the new diameter must be stored using the button (Fig.
  • Page 52 - Press the camera button (optional) to facilitate positioning of the bottom bead breaker disc. - Press the key (Fig. 34b) to store the wheel dimensions. NOTICE Once saving is completed the tool and the bead breakers will make a small move- ment away from the wheel.
  • Page 53 2 - Press the top bead breaker disc penetration button 3 - If available (optional), press the button to carry out lubrication and facilitate bead detachment. Alternatively, manually lubricate the head to make bead breaking easier. 4 - Press the pedal to turn the turntable.
  • Page 54 8 - Act on the lever and move the disc, tak- ing it to about 5 mm above the rim edge (Fig. 35d). In this phase the camera can be activated (optional) in order to obtain maximum control. If available (optional), press the button and the camera will display the bottom part of the tyre (Fig.
  • Page 55 To obtain a more precise position, press the button located on the top part of the lever during movement (Fig. 36b). 3 - Hold in the button to hook the bead (Fig. 36c). Rotate the wheel applying pressure on the pedal If necessary, operate the control to lower the head further 4 - After hooking the bead, release the button...
  • Page 56 8 - Turn the selector (see Fig. 36h). 9 - Keeping the selector turned , press the pedal to turn the turntable and demount the upper part of the tyre from the rim. If necessary, operate the control to slightly raise the head and complete top bead removal.
  • Page 57 14 - Press the icon on the display (Fig. 36m). The fixed tool will go into position to remove the lower bead (Fig. 36n). For some types of wheels/rims, the height of the tool may need to be manually adjusted, operating on the control 15 - After completing the operation the machine au- tomatically suggests the next operating sequence.
  • Page 58 MOUNTING WARNING Always check that the tyre/rim combination is correct in terms of compatibility (tubeless tyre on tubeless rim; tube type tyre on tube type rim) and geometrical size (keying diameter, cross-section width, off-set and shoulder profile) before mounting. Also check that rims are not deformed, that their fixing holes have not become oval, that they are not scaled or rusty and that they do not have sharp burrs on the valve holes.
  • Page 59 NOTICE Maintain a light manual pressure on the tyre section with the lower bead not yet inserted in the rim. NOTICE After mounting the first bead the machine positions the fixed tool and the top bead breaker on the upper part of the tyre in the correct top bead mounting position.
  • Page 60 WARNING Take care to avoid any injuries. Ensure that the top bead is correctly loaded on the tool before carrying out mounting (Fig. 37h). - Press the pedal to start rotation until the second bead has been mounted. WARNING Take care to avoid any injuries. Make sure the top bead is correctly inserted in the rim well, throughout the mounting stage.

  • Page 61: Manual Work Procedure

    5.5. MANUAL WORK PROCEDURE 5.5.a. MANUAL CONFIGURATION OF WHEEL DATA - From the main screen (Fig. 39) press the wheel icon to quickly select the rim Ø from a list (see Fig. 39a) Otherwise, from the main screen: - Press the arrows to increase or de- crease the rim Ø...
  • Page 62 2- Operate the lever to fully lower the movable tool below the bead seat (Fig. 40a). To obtain a more precise position, press the button on top of the lever during movement (Fig. 40b). 3- Keep the button pressed to hook the bead (Fig.
  • Page 63 well, otherwise use the bead depressor to facilitate positioning (Fig. 40g). 8- Turn the selector (see Fig. 40h). 9- Keeping the selector turned , press the Pedal to rotate the turntable and demount the upper part of the tyre from the rim. If necessary, operate the control to slightly raise the head and complete upper bead removal.

  • Page 64: Mounting

    15- Operate the lever and move up the lower bead breaker disc (Figs. 40n - 40o) to 5 mm above the upper edge of the rim. 16- Press the Button for lower bead breaker disc penetration and press the Pedal rotate the turntable.
  • Page 65 height for assembling the first bead, (Fig. 41b), and manually work the tyre so that the upper shoulder of the rim bypasses the lower bead and goes into the rim well (Figs. 41a -41b). 4- Maintain a light pressure on the tyre section with the lower bead not yet inserted in the rim and rotate the turntable 5- Operate the lever...
  • Page 66 10- Use the bead presser (Fig. 41f) and, if necessary, the bead presser gripper(s) (Fig. 41g), on the shoulder of the rim, to make sure the upper bead stays in the rim well. WARNING Avoid personal injury. Make sure the upper bead is correctly loaded on the tool be- fore mounting (Fig.

  • Page 67: Approved Uhp And Run Flat Tyre Demounting And Mounting Procedure

    - Move the fixed tool away from the work area (Fig. 41i). WARNING Position the bead pressing tool in the cor- rect rest position (Fig. 41l) so that it does not interfere with the work area. 5.6. APPROVED UHP AND RUN FLAT TYRE DEMOUNTING AND MOUNTING PROCEDURE For this type of tyre please refer to the instructions in the manual prepared by WDK (German Tyre Industry Association).

  • Page 68: Tyre Inflation

    5.7. TYRE INFLATION 5.7.a. SAFETY INDICATIONS DANGER Verify that both upper and lower tyre beads and the rim bead seat have been properly lubricated with an approved mounting paste. Safety goggles with plain lenses and safety footwear must be worn. Lock the rim on the turntable during inflation.

  • Page 69: Inflating Tyres

    WARNING During this operation, noise levels assessed at 85 dB(A) may occur. Operators are advised to wear hearing protection devices. WARNING 5.7.b. INFLATING TYRES 1. Make sure the wheel on which the tyre is fitted is securely clamped on the turntable by the centring handle (Fig. 48). 2.

  • Page 70: Special Procedure

    If necessary: 6. Continue inflating up to the maximum value of 3.5 bar to position the tyre correctly on the rim. Avoid distractions during this operation, and con- tinually check tyre pressure on the air pressure gauge (1, Fig. 48f) to prevent excessive inflation. Inflating tubeless tyres requires a higher air flow- rate to allow the beads to bypass the rim HUMPS - see types of rim profiles for mounting without a...
  • Page 71 NOTICE WARNING Explosion hazard. Do not exceed the manufacturer’s maximum pressure as stated on the sidewall of the tyre when seating beads. WARNING Activate air inflation jets only when sealing the bead. Do not point jets towards people. WARNING Artiglio Master Code User Manual...

  • Page 72: Unclamping And Unloading The Wheel

    WARNING EXPLOSION HAZARD. Never mount a tyre on a rim that is not the same diameter (e.g., 16 1/2 inch tyre mounting on a 16 inch rim). If the tyre is over-inflated, air may be removed from the tyre by pressing the brass manual air release button located below the air pressure gauge.

  • Page 73: Menu

    5.9. MENU From the main screen (Fig. 52) press the key Description of universal buttons: On one level Confirm key Exit 5.9.a. LANGUAGE Select LANGUAGE then press the confirm key (Fig. 53). Select the language then press the confirm key (Fig.

  • Page 74: Help Online

    “PLAY” to Play the video “PAUSE” to Pause the video “STOP” to STOP the video The “SCROLL BAR” indicates video status. Drag the cursor to quickly scroll the video forwards or backwards. 5.9.c. HELP ON LINE Select HELP ONLINE then press the confirm key (Fig.

  • Page 75: Date/Time

    5.9.g. DATE/TIME Select DATA/TIME then press the confirm key (Fig. 59). Set the date and time then press to con- firm (Fig. 59a). 5.9.h. TPMS Select TPMS then press the confirm key (Fig. 60). VERSION TPMS Select VERSION TPMS then press the confirm key (Fig.
  • Page 76 Fig. 60e will be displayed. Contact the service network. Connect by PC to: www.corghi.com/infoauto and log in (Fig. 60f) (or register in the case of first- time access; see the relative section). Select DOWNLOAD (Fig. 60g - point a).
  • Page 77 NOTICE Use a USB key with a maximum 2 GB capacity. If this does not work, request a key from the service network. UPDATE TPMS 1. Insert the key with the updated software into the USB socket of the MASTER CODE and wait 10 seconds.
  • Page 78 NOTICE On first-time installation of the machine, and whenever the TMPS board has to be replaced, the board must be registered at www.corghi.com/infoauto and activated. Registration entitles the user to free software updates for 12 months. After this period, a subscription is necessary to update the FW and database.
  • Page 79 1. Select UPDATE TPMS then press the confirm key (Fig. 63). 2. Enter the Password (Fig. 63a) previously gener- ated in www.corghi.com/infoauto. If the Password is wrong, the message in Fig. 63b will be displayed. If the Password is correct, the message in Fig. 63c will be displayed.
  • Page 80 To update the database, a subscription is necessary. Contact your dealer for information. 1. Connect by PC to www.corghi.com/infoauto and log in (Fig. 64). 2. Select GENERAL DATA (Fig. 64a - point a) and then REGISTRATION CARDS (Fig. 64a - point b).
  • Page 81 5. Credit to top up the TPMS02 is added to the user profile. 6. Select DEVICES (Fig. 64c - point a) and then TPMS (Fig. 64 - point b). The number and type of credit available will be shown at the top (Fig. 64c - point c). 7.

  • Page 82: Calibrate Touch Screen

    (Fig. 66). 5.9.i. CALIBRATE TOUCH SCREEN 1. Select CALIBRATE TOUCH SCREEN then press the confirm key (Fig. 67). NOTICE For greater precision, wear gloves when carrying out calibration. 2. With your finger, press the 5 crosses which ap- pear in sequence on the touch screen (Fig. 67a). Do not use sharp objects, such as pencils, to touch the screen, as this will affect calibration.
  • Page 83 This operation must ONLY be carried out in one of the cases below: 1. Replacing the LASER triangulation sensor 2. Replacing one or both of the bead breaker potentiometers 3. Replacing the tool head micro limit switches 4. Mechanical adjustment and/or replacement of tool head parts 5.
  • Page 84 Setup: 4. The following are automatically carried out: - The tool head moves fully upwards and downwards. - The lower bead breaker moves fully upwards and then returns to the lower rest position. - The upper bead breaker moves fully downwards and then returns to the upper rest position.

  • Page 85: Diagnostik P3K

    in the ERROR MESSAGES chapter in this manual. 9. Turn the machine back on (Fig. 68i) to enable calibration. 5.9.m. DIAGNOSTIC P3K 1. Select UPDATE TPMS then press the confirm (Fig. 69). WARNING CRUSHING HAZARD: Some parts of the machine, such as the head, the bead breakers and turntable move by themselves.
  • Page 86 The message in Fig. 70b will be displayed. - If the update does not start after 10 attempts, an error message will be displayed (Fig. 70c). Press the confirm key to go back to the previous screen, then repeat the steps from point 1.

  • Page 87: Optional Accessories

    6. OPTIONAL ACCESSORIES 6.1. INFLATRON From the main screen (Fig. 71) press the key The Inflatron inflator is an electronic precision instrument to automatically inflate and deflate vehicle tyres (see section 1.4 INTENDED USE OF THE MACHINE). Correct use enables the operator to optimise operating stages and save time, and carry out other operations with maximum time savings.

  • Page 88: Inflation

    6.1.a INFLATION DANGER WARNING Avoid personal injury. Carefully read, understand and follow the following instructions: 1. Overinflated tyres can explode, producing hazardous flying debris that may result in an accident. 2. Tyres and rims that are not the same diameter are “mismatched”. Never attempt to mount or inflate any tyre and rim that are mismatched.
  • Page 89 WARNING The inflation pressure must ALWAYS be checked using the pressure gauge and never from the display. PROCEDURE: 1. Verify that both upper and lower tyre beads and the rim bead seat have been properly lubricated with an approved mounting paste. 2.

  • Page 90: Possible Error Messages

    SPECIAL INFLATION PROCEDURE: DANGER Use this function for improved tyre insertion. 7A. Press the key for overpressure. The following will appear on the display 8A. Press the key to start the cycle. The wheel will be inflated to a pressure above 60% the configured value (within maximum pressure limits).

  • Page 91: Camera

    - If the problem persists, contact technical assistance. Tubeless procedure or overinflation selected. - Carry out deflation, when necessary. Operation stopped with the stop key. The pressure has not increased after several attempts. Hose not connected - connect the disconnected hose. Air circuit leak - repair the leak Broken solenoid valve.
  • Page 92 maximum control for the operator. The camera also has an automatic luminosity regula- tion system for correct vision at any time of the day. Intended operating conditions The camera has been designed exclusively to display operations carried out on the tyre underside, as described in this manual.

  • Page 93: Tread Thickness Measuring Sensor

    6.3 TREAD THICKNESS MEASURING SENSOR From the main screen (Fig. 75) press the key The tread thickness measuring sensor is an elec- tronic device to read vehicle tyre tread thickness. Correct use allows the operator to check and see whether the tyre tread value shown conforms to the highway code.
  • Page 94 NOTICE To obtain a precise reading, the flat part of the sensor must be placed at right angles as far as possible to the point to be measured. - The thickness is shown on the display in mm and in inches (see Fig. 75d). - The background changes colour to immediately indicate the status of conformity to the highway code, in relation to the thickness measured.

  • Page 95: Temperature Measuring Sensor

    6.4 TEMPERATURE MEASURING SENSOR From the main screen (Fig. 76) press the key The temperature measuring sensor is an electronic device to read the tyre temperature. Correct use allows the operator to check and display the tyre bead and sidewall temperature, for mounting/ demounting as indicated by WDK regulations for RUN FLAT and UHP tyres.

  • Page 96: Tpms

    ture range. It is not possible to carry out operations according to the WDK procedure. Temperature < 15 °C and >30 °C. The tyre temperature must be restored to the permit- ted range. - Press the key (see Fig. 76c) to exit the TEMPERATURE MEASURING SENSOR and go back to the main screen.
  • Page 97 - The vehicle brand database will be displayed (Fig. 77a). - Use the arrows (1 and 2) on the right, or vertically drag the cursors between the two arrows to search for the brand. - Select and click on the brand to highlight it (Fig. 77b).

  • Page 98: Lubricators

    NOTICE In some cases, the sensor conveys data only if tyre pressure changes by at least 0.2. For these sensors, the message DEFLATE WHEEL will appear on the display, so a pressure change is required to enable valve transmission. If data is not acquired, the message “TPM SENSOR DOES NOT TRANSMIT”...
  • Page 99 Topping up lubricating fluid To top up fluid, unscrew the cap (1, Fig. 78) and remove the cover underneath. Only use lubricating fluid recommended by CORGHI (contact your authorised dealer). Check the fluid level in the tank. If below the outlet, top up (see Fig. 78a).

  • Page 100: Maintenance

    MOUNTING - Fit a new nozzle, adjusting the fluid outlet correctly - Close the mobile metal sheet and turn - Tighten the two screws - Connect the nozzle fluid delivery tube - Check the nozzle operating position. The sprayed jet must fall between the disc and rim. - Refit the guard and tighten the two fastening nuts.
  • Page 101 When cleaning, take care to avoid creat- ing and raising dust as far as possible. NOTICE CORGHI declines all liability for claims deriving from the use of non-original spares or accessories. SCHEDULED MAINTENANCE: NOTICE The machine will periodically prompt maintenance to carry out.
  • Page 102 - Clean and lubricate bead breaker rail (3, Fig. 79b): Clean with environmentally-friendly solvents and lubricate with ROLOIL SUPER LUBRICANT PTFE synthetic gel or equivalent. To carry out every two months - Check emergency arrest button function (4, Fig. 79c): If operating properly, the stop button will appear on the display.
  • Page 103 present. Otherwise contact technical assistance. To carry out every six months. - Clean and lubricate the lower bead breaker group pin (1, Fig 79i) and the lower bead breaker group pin attachment (2, Fig 79i): Clean with environmentally-friendly solvents and lubricate with common grease. To carry out every month.

  • Page 104: Troubleshooting

    8. TROUBLESHOOTING WARNING If the electricity supply fails with the MOUNT/DEMOUNT tool positioned between the rim and the tyre, proceed as follows: - Restart the machine without resetting it. To horizontally move the wheel, keep the lifter joystick raised and move the joystick head with single movements right or left.
  • Page 105 CODE POP-UP DESCRIPTION Horizontal axis cut-out switch or under power Perform machine calibration Repeat first calibration step Repeat second calibration step Motor protection during wheel clamping Motor protection during wheel release Horizontal translation motor overload cut-out switch P.: Missed encoder reading horizontal axis S.: Contact technical assistance P.: Micro tool rotation concurrently active S.:Contact technical assistance...

  • Page 106: Environmental Information

    ENVIRONMENTAL INFORMATION The disposal procedure described below only applies to machines with the symbol of the waste bin with a bar across it on their data plates. This product may contain substances that can be hazardous to the environment and to human health if it is not disposed of properly.

  • Page 107: Information And Warnings About Hydraulic Fluid

    10. INFORMATION AND WARNINGS ABOUT HYDRAULIC FLUID Disposing of spent fluid Do not dispose of spent fluid in sewers, storm drains, rivers or streams; collect it and consign it to an authorised disposal company. Fluid leaks or spills Contain the spilt product from spreading using soil, sand or any other absorbent material. Degrease the contaminated area with solvents, taking care to disperse solvent fumes.

  • Page 108: Information And Warnings About Lubricating Fluid

    11. INFORMATION AND WARNINGS ABOUT TYRE LUBRICATING FLUID Disposing of spent fluid Do not dispose of used lubricating fluid in sewers, storm drains, rivers or streams; collect it and consign it to an authorised disposal company. Lubricating fluid leaks or spills Contain the spills product from spreading using non-combustible absorbent material such as earth, sand, vermiculite or diatomaceous earth.

  • Page 109: Glossary

    13. GLOSSARY Tyre A tyre consists of: I-the actual tyre, II- the rim (wheel), III-the air chamber (in tube type tyres), IV-pressurised air. The tyre must: - withstand a load, - ensure driving power, - steer the vehicle, - aid handling and braking, - aid vehicle suspension.
  • Page 110 5 - Belt. This is a non-flexible circumferential structure comprising cross-plys at very low angles, positioned be- low the tread, to stabilise the casing in the footprint area. 6 - Centring band. This is a small marking which indicates the circumference of the top part of the bead and is used as a reference to check exact tyre centring on the rim after mounting.
  • Page 111 on a specific rim, to which the valve is directly fixed. II - Rim (Wheel). The wheel is the rigid metal part which connects the vehicle hub to the tyre, on a fixed but non- permanent basis. Rim profile. The rim profile is the form of the section in contact with the tyre.
  • Page 112 TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE Standard rim Dropped centre hole rim Reversed rim Pick-up rim Closed centre rim Open centre rim Artiglio Master Code User Manual...
  • Page 113 CLAMPING ACCESSORIES I - Accessori a richiesta GB - Accessories on request F - Accessoires sur demande D - Zubehör auf Anfrage E - Accessorios opcionales Artiglio Master Code User Manual...
  • Page 114 STANDARD RIM Artiglio Master Code User Manual...
  • Page 115 DROPPED CENTRE HOLE RIM Artiglio Master Code User Manual...
  • Page 116 REVERSED RIM Artiglio Master Code User Manual...
  • Page 117 PICK-UP RIM Artiglio Master Code User Manual...
  • Page 118 CLOSED CENTRE RIM Artiglio Master Code User Manual...
  • Page 119 OPEN CENTRE RIM WITH DELICATE HOLE EDGES Artiglio Master Code User Manual...
  • Page 120 Notes...

  • Page 121: Wiring Diagram

    WIRING DIAGRAM Figures 81 - 82 - 83 - 84 - 85- 86 Feeder and controls board Electronic inflator board (INFLATRON) CARRIER BOARD + IMX27 TPMS02 board Digital camera board Temperature measuring sensor board Tread measuring sensor board Vertical movement encoder Laser triangulation sensor Compact flash T 5A fuse (on TC1 transformer)
  • Page 122 Micro-switch speed I (ANTICLOCKWISE) Micro-switch, wheel release Micro-switch, wheel clamping SQ10 Micro-switch, horizontal movement resetting SQ11 Micro-switch, vertical movement upper end of stroke SQ12 Micro-switch, vertical movement lower end of stroke SQ13 Micro-switch, gear unit inlet rev counter SQ14 Micro-switch, tool head in end of stroke SQ15 Micro-switch, tool head out end of stroke SQ16 Micro-switch tool UP rotation (demounting) SQ17 Micro-switch tool DOWN rotation (mounting)
  • Page 123 Artiglio Master Code User Manual...
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  • Page 130: Pneumatic Diagram

    PNEUMATIC DIAGRAM 1 Female quick connector 2 Filter regulator unit 3 Pressure gauge A - PEDAL UNIT 4 Pressure switch 5 Inflation limit device 6 3/2 NC Valve Pedal 7 Inflation pressure gauge 8 Manual deflation valve INFLATRON (OPTIONAL) 9 Selector valve 10 3/2 NC solenoid valve 11 2/2 NC solenoid valve 12 Pressure switch...
  • Page 131 F – TOOL HEAD ROTATION 24 Cylinder tool head rotation G – TRIANGULATION SENSOR 25 Cylinder triangulation sensor movement H – UPPER BEAD BREAKER 26 Cylinder upper bead breaker movement I – LOWER BEAD BREAKER 27 Cylinder lower bead breaker movement L –...
  • Page 132 13.1 13.2 13.3 13.4 12/14 82/84 INFLATRON nero Ø6x1 OPTIONAL nero Ø8x1 nero Ø8x1 nero Ø8x1 nero Ø8x1 P max = 16 BAR Artiglio Master Code User Manual...
  • Page 133 13.5 13.6 13.7 13.8 13.9 12/14 82/84 DOYFE 4-114005A Artiglio Master Code User Manual...
  • Page 134 EC Declaration of conformity We, CORGHI SPA, Strada Statale 468 no.9, Correggio (RE), ITALY, as producer, declare that the product tyre changer ARTIGLIO MASTER CODE to which this statement refers, manufactured by us and for which we hold the relative technical dossier, is compliant...
  • Page 135 Notes...
  • Page 136 CORGHI S.p.A. - Strada Statale 468 No. 9 42015 CORREGGIO - RE - ITALY Phone. +39 0522 639.111 - Fax +39 0522 639.150 www.corghi.com - info@corghi.com...

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