MULTISPAN PTC-4202A-M1 Manual

PROCESS TEMPERATURE CONTROLLER
PTC-4202A-M1
PV = Process value
SV = Set Value
TECHNICAL SPECIFICATION
INPUT SPECIFICATION:
Input Types
Input Range
J 0 to 600°C,
K 0 to 1200°C,
PT-100 -99 to 400°C,
PT.1 -99.9 to 400.0°C,
0-10V DC -999 to 9999
0-20mA DC -999 to 9999
4-20mA DC -999 to 9999
Resolution J,K,PT-100 = 1°C
PT.1 = 0.1°C
0-10V DC,0-20mA DC,4-20mA DC
= 0.1,0.01,0.001,0001
±1% of FSD ± 1°C
Indication
Accuracy
(FSD:- full scale deflection)
DISPLAY AND KEYS:
Display Upper: 4 digit, 7 segment, 0.39" White
Lower: 4 digit, 7 segment, 0.28" Green
Keys SET, INC, DEC, ENT
DIMENSION:
Size
48 (H) x 48 (W) x 95 (D) mm
Panel Cutout 45 (H) x 45 (W) mm
CONTROL METHOD: CONTROL METHOD:
Heating 1) PID control with Auto-Tuning
2) ON-OFF control
Cooling
1) BL.TP (Blower Time Proportion)
2) ON-OFF control
Factory Setting
Press





+





key

for
3
sec

: press key to apply factory set
ENT
values as shown in table.
: press key to escape
ENT
from factory setting.
PARAMETER VALUES
1 PB
20.0° C
2 IT 300
75
3 DT
15 sec
4 CT
MR
5 0°C
6 OFFSET 0°C
7
HYSTERISIS-1 3°C
8
HYSTERISIS-2 3°C
9 C-PB 4.0° C
10 C-ON 1 Sec
C-OFF 48
Sec
11
12
CRFC 0
Parameter Message Description
Controlling O/P Set Point
C SET
SET1
Set Point 1 For O/P 1
SET2 Set Point 2 For O/P 2
LOW1 Low Set Point 1
H1 1 High Set Point 1
LOW2 Low Set Point 2
HI 2 High Set Point 2
Password
PASS
INPT Input ( Sensor )
SLL
Set Low Limit
SHL Set High Limit
OFST
Offset
PB Proportional Band For PID Action
IT
Integral Time Constant
DT Derivative Time Constant
CT Cycle Time For PID Action
M
R Manual Reset
C-PB Cooling PB
Cooling On Time
C-ON
C-OF Cooling Off Time
HYS1 Hysterisis 1
OUTPUT SPECIFICATION
Relay Output
Relay 2 nos.
Relay Type (NO-C)
Rating 5A, 230V AC/30 V DC
Analog Output
Controlling Output
4 to 20mA DC
Transmitter supply 24V DC
AUXILIARY SUPPLY
Supply voltage 100 to 270V AC, 50-60Hz
Power consumption
Approx 7 VA @ 230V AC MAX
(VA RATING)
ENVIRONMENT CONDITION
Operating Temp. 0°C to 55°C
Relative Humidity UP to 95% RH
(non-condensing)
Protection
IP-65 (Front side) As per IS/IEC
Level
60529 : 2001
MECHANICAL INSTALLATION
Outline Dimension (mm) Panel Cutout
Dimension (mm)
PTC 4202A-M1
4485
PV
45
48 AO RX 4500
O/P1 TX
O/P2 AT SV
TUNE
SET ENT
95
48 3
TERMINAL CONNECTION
0-10V DC
L ~
100
1
6
!
270V AC
T/C
50/60 Hz
7VA
N
2
7
+ -
Made in India
0/4-20
E mA DC
+
3
8
RTD
4 C C
9
R1
R2
5 NO
www.multispanindia.com
10
NO
PTC 4202A-M1-WG
Parameter Message Description
Hysterisis 2
HYS2
OutPut 1 Mode
OUT1
Soak Time Select
SOA
Soak Mode
S MD
S UT
Soak Unit
S T M Soak Time Value
M M E O Soak Time Memory
END
Soak Time End
CTR1 Control Action 1
Output 2 Mode
OUT2
Control Action 2
CTR2
ALM1 Alarm 1
AL 2 Alarm 2
M
S2 D M Set 2 Mode
R1DL
Relay 1 Delay Time
R2DL
Relay 2 Delay Time
Alarm Time
ALT M
PID Action
PID
ON-OFF Action
OnOf
BL.tp Blower TP Action
High Alarm
HIH
ab-L Absolute Low Alarm
In Band Alarm
In-b
ab-O Absolute Out Band Alarm
SEC Second
M IN Minute
Hour
HOUR
Heating Mode
HEAT
Cooling Mode
COOL
aLr M Alarming Mode
OFF Mode
Off
Yes Yes
NO No
Save Save
IndI
Set 2 Individual to Set 1
Set 2 Reletive to Set 1
RLTV
FCST Factory Setting
AOuT Analog Output
BASE Basic Configuration
Modbus
MBUS
PV Retransmission O/P On PV
SV
Retransmission O/P On SV
Manual Selection Of
4-20
4-20 mA Analog O/P
Percentage wise Selection Of
PERC
4-20 mA Analog O/P (Manually)
CON Controlling Output
STATUS LED DESCRIPTION
2 345
1
2500
2
3
4
5
6
4 - Receive
1 - Analog output
2 - Output 1 5 - Transmit
3 - Output 2 6 - Auto tuning
KEY OPERATION
FUNCTION
OPERATOR MODE
To enter in parameter setting
For start/stop PID auto tuning
To go in factory setting mode
PARAMETER SETTING MODE
45
To set parameter value
To increment parameter value.
To decrement parameter value.
Set parameter to be save & exit.
INSTALLATION GUIDELINES
1. This equipment, being built-in-type, normally becomes a
part of main control panel and in such case the terminals
do not remain accessible to the end user after installation
and internal wiring.
2. Do not allow pieces of metal, wire clippings, or fine metallic
fillings from installation to enter the product or else it may
lead to a safety hazard that may in turn endanger life or
cause electrical shock to the operator.
3. Circuit breaker or mains switch must be installed between
power source and supply terminal to facilitate power 'ON' or
'OFF' function. However this mains switch or circuit breaker
must be installed at convenient place normally accessible to
the operator.
4. Use and store the instrument within the specified ambient
temperature and humidity ranges as mentioned in this
manual.
Sr. Parameter Range for J,K,PT-100
1 PB
2 IT
DT
3
4 CT
5
MR
6
OFFSET
7
HYS1
8
HYS2
C-PB
9
C-ON
10
C-OFF
11
0.0 to 99.59 mm.ss
12 R1DL
13 R2DL 0.0 to 99.59 mm.ss
14 ALTM
15
CRFC
FLTR
16
17 SLL
Parameter Message Description
LOPC Low percentage
HIPC High percentage
FRWD Forword
REVR Reverse
ADDR Address
BAUD Baud Rate
PRTY Parity
Data Type
DATA
SINT Intenger
FLOT Float
MECHANICAL INSTALLATION GUIDELINES
1. Prepare the panel cutout with proper dimensions as shown
above.
2. Fit the unit into the panel with the help of clamp given.
3. The equipment in its installed state must not come in close
proximity to any heating source, caustic vapors, oils steam,
or other unwanted process byproducts.
4. Use the specified size of crimp terminal (M3.5 screws) to
wire the terminal block. Tightening the screws on the
terminal block using the tightening torque of the range of
1.2 N.m.
5. Do not connect anything to unused terminals.
1. The equipment should be cleaned regularly to avoid
blockage of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
3. Fusible resistor must not be replaced by operator.
PRESS KEY
!
All safety related codifications, symbols and instructions
that appear in this operating manual or on the equipment
Press
must be strictly followed to ensure the safety of the operating
6 sec
personnel as well as the instrument.
If all the equipment is not handled in a manner specified
+
by the manufacturer, it might impair the protection provided
by the equipment.
Press 3 sec
Read complete instructions prior to installation
and operation of the unit.
WARNING : Risk of electric shock.
WARNING GUIDELINES
WARNING : Risk of electric shock.
1. To prevent the risk of electric shock, power supply to the
equipment must be kept OFF while doing the wiring
arrangement. Do not touch the terminals while power is
being supplied.
2. To reduce electro magnetic interference, use wire with
adequate rating and twists of the same of equal size shall
be made with shortest connection.
3. Cable used for connection to power source, must have a
cross section of 1mm or greater. These wires should have
insulations capacity made of at least 1.5kV.
4. When extending the thermocouple lead wires, always use
thermocouple compensation wires for wiring for the RTD
type, use a wiring material with a small lead resistance
Ω
(5 max per line) and no resistance differentials among
three wires should be present.
5. A better anti-noise effect can be expected by using
standard power supply cable for the instrument.
Specifications are subject to change, since development is a continuous process,
So for more updated operating information and Support,
Please contact our Helpline: 9081078683/9081078681 or
Email at
Range
for
Control
Parameter
Range for PT.1 Sensor
0.0 to 999.9°C 0.0 to 999.9°C
0 to 9999 0 to 9999
0 to 9999
0 to 9999
4 to 99 sec 4 to 99 sec
-9 to 9°C
-9.0 to 9.0°C
-20.0 to +20.0°C
-20 to 20°C
1 to 100°C
0.1 to 100.0°C
1 to 100°C 0.1 to 100.0°C
2.0 to 25.0°C 2.0 to 25.0°C
1 to 20 sec 1 to 20 sec
5 to 200 sec 5 to 200 sec
0.0 to 99.59 mm.ss
0.0 to 99.59 mm.ss
0 to 99 sec
0 to 99 sec
-
-
-
-
- -
When an error has occurred the display indicates error codes
as given below.
ERROR
OPEN
SRE
OUER
LO v
MAINTENANCE
SAFETY PRECAUTION
service@multispanindia.com Ver:200601
Page -1
Range
for
Analog
Input
0.0 to 999.9
0 to 9999
0 to 9999
4 to 99 sec
DP 3 -0.009 to 0.009
DP 2
-0.09 to 0.09
DP 1 -0.9 to 0.9
DP 0 -9 to 9
-0.999 to 0.999
DP 3 DP 3
DP 2 DP 2 -9.99 to 9.99
DP 1 DP 1 -99.9 to 99.9
DP 0 DP 0 -999 to 999
DP 3
0.001 to 0.999
DP 2 0.01to 9.99
DP 1 0.1 to 99.9
DP 0 1 to 999
DP 3
0.001 to 0.999
DP 2 0.01 to 9.99
0.1 to 99.9
DP 1
DP 0 1 to 999
2.0 to 25.0
1 to 20 sec
5 to 200 sec
0.0 to 99.59 mm.ss
0.0 to 99.59 mm.ss
0 to 99 sec
-0.999 to 0.999
DP 3
DP 2 -9.99 to 9.99
DP 1 -99.9 to 99.9
-999 to 999
DP 0
0.1 to 10.0 Sec
0.0 to 5.0 mA
ERROR DISPLAY
MEANING
Sensor is not connected
Over range condition
or sensor break
Sensor connection is reversed
Over range condition
For 0 to 10V DC - exceed 10V DC
exceed 20mA DC
For 4 to 20mA DC -
When I/P is 4 to 20mA DC
is selected, than I/P signal is
lower than SLL (0-5mA)
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