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Summary of Contents for BYK wave-scan 3
- Page 1 3 / wave-scan 3 dual Orange Peel Meter Operating Instructions...
- Page 2 BYK-Gardner GmbH © Copyright 2024 BYK-Gardner GmbH All rights reserved 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 3: Table Of Contents
3.5 Inclination Sensor ........................... 23 3.6 Starting Measurements........................... 23 3.7 Testing the Instrument..........................24 4 Quick Measurements........................... 25 4.1 Measuring .............................. 25 4.2 Initial Menu ............................25 4.3 Procedure............................... 26 4.4 Results..............................27 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... - Page 4 9.1 Application Hints ............................ 59 9.2 Cleaning Instructions ..........................60 9.3 System Messages............................ 62 9.4 Global Services ............................66 9.5 Replacements ............................67 9.6 Technical Data ............................68 9.7 Service Points ............................70 wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403...
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Page 5: Introduction
• Application and Technical Seminars • Repair & Certification Service BYK-Gardner is part of the ALTANA Group and a direct subsidiary of BYK, the worldwide leader of additives for coatings and plastics. Together we offer complete and unique solutions for you, our customer. -
Page 6: For Your Safety
• If visible damage is evident, • if the instrument is no longer working, • if it has been stored for long periods under adverse conditions or • after harsh treatment during shipping. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 7 Do not use battery pack or power supply for other devices. WARNING: Do not try to repair your instrument on your own Do not perform any repairs on the instrument. The measurement unit must be opened by BYK- Gardner authorized repair locations only.
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Page 8: Disposal
BYK-Gardner precludes all liability claims if the usage described in “Intended Use” is disre- garded. Any other usage than described in “Intended Use” is not according to the purpose of the instrument and leads to termination of liability claims. -
Page 9: Copyright
This document must not be reproduced fully or in party, published or used for any other com- petitive purposes, no matter whether against payment or not, without prior written authoriza- tion from BYK-Gardner. BYK-Gardner reserves the right to update the instrument, software, and written documentation without prior notice. © Copyright 2024 BYK-Gardner GmbH All rights reserved. -
Page 10: Fcc Declaration (Usa)
1.5.4 Japanese Declaration This equipment contains specified radio equipment that has been certified to the Technical Reg- ulation Conformity Certification under the Japanese Radio Law. MIC ID: R 006-000497 wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 11: Intended Use
Introduction | 1 1.6 Intended Use The wave-scan 3 (7403) is designed to measure Orange Peel & Distinctness-of-Image (DOI) on high-gloss surfaces. The wave-scan 3 dual (7400) includes an additional Infrared Super-Lumi- nescent Diode (IR-SLED) to support an extended measurement range; it can also measure on semi-gloss surfaces. -
Page 12: System Description
BYK-Gardner GmbH 2 System Description The wave-scan 3 / 3 dual is a portable surface analyzer that measures Orange Peel and the Distinct of Image (DOI) on high-gloss surfaces. The instrument is controlled by the Operate but- ton on the front side and the touch-screen display on the top. The Operate button is used to switch on the instrument and to trigger a measurement. -
Page 13: Names And Functions Of Parts
Back. System operation is supported by an auto-diagnosis test, comments, and error messages. Mea- surement values and comments appear in the display. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 14: Measurement Principle
BYK-Gardner GmbH 2.2 Measurement Principle The wave-scan 3 is the objective eye for a brilliant finish. It provides quality control and trou- bleshooting for class A surfaces. Surface appearance changes with the size and distinctness of wavy structures. The wave-scan analyzes waviness intensity with 5 wavelength ranges (0.1 mm - 30 mm) and evaluates the bril-... -
Page 15: Wavelength And Scales
Structures smaller than 0.1 mm influence visual perception, therefore the wave-scan uses a CCD camera to measure the diffused light caused by these fine structures. This parameter is referred to as “dullness”. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 16: Structure Spectrum
This allows a detailed analysis of orange peel and its influencing factors, being material or appli- cation parameters. 2.3 List of Documents For the wave-scan 3 / 3 dual the following documentation is provided. Document Type Document No. No. of Languages... -
Page 17: Installation
After download and installation, the software package can be used for 30 days free trial. Thereafter, you need to register your software package. The standard delivery includes two PC licenses for the selected software package. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 18: Getting Started
• Download and install the software ”smart-chart” (4). • Turn instrument on by pressing the Operate button. The instrument switches off automatically, if not used. To switch it off manually, select Config- uration > Shutdown. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 19: Powering The Instrument
The recommendation is a weekly exchange. The rechargeable battery pack should be fully charged in regular intervals to maintain its full ca- pacity. The recommendation is at least once every 6 months. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 20: Charging The Instrument
• LED lights up in green when the battery charge is ≥ 90%. With green LED light the device is fully charged and can be put in operation. Keep the device in the docking station if it is not in use. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 21: Battery Warning
For manual turn off select Configuration > Shutdown [} 58]. 3.3 Attaching the Hand Strap The instruments provides a mounting option for the safety wrist strap. Use the hand strap as protection against dropping the instrument. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 22: Using The Main Menu
• WiFi: A wireless connection can be used in addition to the default USB connection. • Time: Current system time, see Configuration > Date / Time > Set time. • Power: Current charge level of battery pack in the device. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 23: Inclination Sensor
3.6 Starting Measurements You can directly start taking measurements. The instrument is working with default parameters. Select Configuration > Measurement Parameters [} 47] to change these settings. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 24: Testing The Instrument
The range is stored in the system memory and printed on the checking tiles. NOTICE The wave-scan 3 (7403) has one high-gloss sample included to test the instrument. The wave- scan 3 dual (7400) has two samples included: For high gloss and semi-gloss. -
Page 25: Quick Measurements
At this state the context menu contains the single option End test series. Via this option you can go back to the main menu. This is also possible vio the icon Back in the upper left. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 26: Procedure
During the measurement a progress bar is shown. The sample is measured; the measured data is evaluated. The results of the evaluation are shown in the display, see below. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 27: Results
The LED light on the instrument turns to red and a warn signal is given out, see Configuration [} 45] > Sound. Check the message and repeat. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 28: Final Menu
You can continue to measure further samples or stop the quick check via the Back symbol. NOTICE In Quick check mode the measurements are not saved. If you go back to the dashboard, your measurement data is dropped. Use Measure mode to store data. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 29: Standard Measurements
• Measurement: Contains different measurement data. Create and rename in Measure mode. Delete in Measure mode. View in Browse mode. Data displayed see Configuration > Measurement Parameters > Scales. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 30: Measuring
The items in the list can be filtered. Click on the filter icon. Enter the filter criteria and click on the accept icon. The list of items only contains the standard matching the filter criteria. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 31: Standards
After confirmation you can check and change the default measurement parameters for the cur- rent standard. After confirmation you are ready to measure. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 32: Test Series
After creating a new Test series, the measurement screen for Sample 001 is displayed. In case of an already existing test series the next sample to be measured is displayed. The instrument is now ready to measure. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 33: Initial Menu
• End test series: Brings you back to the test series selection screen. Use the pencil symbol to rename the objects according to your needs. Now you can start measuring. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 34: First Measurement
During the measurement a progress bar is shown. Afterwards the instrument calculates the results. The results are shown in the display. You can now proceed with the next measurement. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 35: Final Menu
• Perform the next measurement until the current sample is completed. • Measure the next sample until the current test series is completed. • Repeat this procedure for all other test series until the current standard is completed. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 36: Aborting
NOTICE The modus Measure always shows the next measurement to be done. If you want to view or manage results, please use the Browse function in the main menu. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 37: Organizer Measurements
R&D up to routine quality control procedures (e.g., automobile industries). In order to guarantee a flexible data analysis, it is essential to allocate the data to a clearly de- fined object (identification). 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 38: Organizer Process
If at least one organizer file has been downloaded into the instrument, the corresponding icon appears in the main menu. Clicking this icon displays the list of organizers in the instrument. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 39 In the example shown above each check zone requires three measurements. With the next mea- surement the following check zone in the organizer will be selected automatically. This allows fast processing of all check zones defined in an organizer. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 40: Upload To Database
This structure determines the data organization in the instrument and in the database. In addi- tion to the definition of parameters before the measurements using organizers, the parameters and check zones can also be entered during the measurements, see Standard Measurements [} 29]. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 41: Browse Measurements
Click on the desired measurement type, e.g., on Measure. The list with all dedicated measure- ments appears. Click on the desired object. The list with all dedicated test series appears. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... - Page 42 You can turn the item "Sample xxx" to the left and to the right. For each sample the average data is displayed. Scroll down to view the statistical data. This can be activated under > > Configuration [} 45] Measurement Parameters [} 47] Sta- tistics [} 48]. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403...
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Page 43: Delete Data
To delete a complete measurement, select it from the list. You can also make a multi-selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark. The measurement is deleted. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... - Page 44 To delete a complete test series, select it from the list. You can also make a multi-selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark. The test series is deleted. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403...
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Page 45: Configuration
7 Left: One step to the left moves the 8 Right: One step to the right moves the wheel to next value. wheel to previous value. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... - Page 46 11 Protect configuration: Password is re- 12 Shutdown: Perform manually switch quired to open the configuration off to safe battery power or replace screen, see battery pack here, see Protect Configuration Shutdown [} 57]. [} 58]. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403...
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Page 47: Measurement Parameters
NOTICE If you change the measurement parameters, e.g. the no. of measurements: These changes be- come valid for new configurations / test series. Existing objects will not be changed. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 48: Scales
8.1.2 Statistics If the number of measurements is set to a value greater than 1, statistics values are shown in the display after measurement. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 49: Scan Length
Thus, when us- ing the Wd scale with a scan length of 5 cm, at least 3 measurements should be made per sam- ple to ensure representative values. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 50: Plausibility
In this case a new measurement is needed. The following image shows the measurement range, if Plausibility is inactive (switched off). The following image shows the measurement range, if Plausibility is active (switched on). wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 51: Interrupt Statistics
If this option is activated, the corresponding entry appears in the context menu during measure- ments. By selecting this entry during measurements, you can interrupt the measurements on a sample before reaching the number of measurements set in the statistics. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 52: Orientation Detection
The instrument is equipped with a WiFi adapter. You can use the WiFi connection alternatively to the USB connection. To connect to a WiFi network, click on the WiFi symbol. Select your country and accept to continue. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 53 Click a line to enter the corresponding data. Accept your changes to enter the WiFi key; required if the network is secured. The instrument connects to the network. A confirmation message is displayed. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 54: System Information
• Network data like MAC or IP address: Only relevant in case of active WiFi connection. In case you contact your local BYK-Gardner service center please have these data handy. wave-scan 3 / wave-scan 3 dual... -
Page 55: Display Time
Browse Measurements [} 41] > Standards. Now you can use the function Standard Measurements [} 29] to check the tolerances. Details Testing the Instrument [} 24]. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 56: Factory Reset
8.6 Factory Reset If you are having technical problems with your instrument, you can perform a fallback to the factory settings. Confirm the security message to perform the fallback. You must enter the password “byk-in- struments”, see also > section General Data. -
Page 57: Protect Configuration
NOTICE Save down the password on a secure place > if you do not remember, you will have to contact your local BYK-Gardner certified service center to get the master password. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 58: Shutdown
The instrument is switched off automatically after the time interval configured, see Display Time [} 55]. Select Shutdown to switch off the instrument manually – e.g., before you remove the rechargeable battery pack. The instrument switches off after confirmation. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 59: Appendix
Here test sequence / identification cannot be standardized - e.g., projects: • Generate new measurement configuration. • Take readings, see chapter Standard Measurements [} 29]. • Transfer results directly to “smart-chart”. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual... -
Page 60: Cleaning Instructions
Dirt will stick to the mat and can be removed with clear water. Check if the cleaning was sufficient and repeat the procedure if required. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 61 Exact calibration is not possible unless the standard is in perfect condition. If the condition of the standard seems doubtful because of its appearance or measurement errors, we will be happy to check it for you. 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 62: System Messages
Small areas can be measured by moving the instrument back and forth. You have moved the measurement unit too quickly or unevenly over the sample. Repeat the Speed measurement. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 63 Infrared laser ror remains, try cleaning the instrument. If this does not help, contact your local service center. The device stopped for more too long. Repeat the measurement. Measurement timeout 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
- Page 64 The measurement was performed on a too matt surface. High dullness The measurement was performed on a too matt surface. No measurement values can be dis- Dull surface played. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403...
- Page 65 The measurement was performed on a surface with steep structure slops. Steep slope The measurement was performed on a surface with very steep structure slops. Samples with dif- Very steep slope ferent image forming quality are not comparable! 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 66: Global Services
Extended Warranty Contracts Furthermore, you can request an extended warranty contract for additional 12 months. Order- ing Information: • SE-4840 Extended Warranty wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... -
Page 67: Replacements
Rechargeable battery for automatic charge in the docking station. Checking Tile Replacement Please contact your local service department for replacement of your checking tile. • 7404: Checking tile for wave-scan 3 dual • 7408: Checking tile for wave-scan 3 Service Departments To find your nearest local service department refer to: •... -
Page 68: Technical Data
Resolution 375 pixel per cm Battery capacity Up to 4,000 readings; depending on duty cycle and display-on time Memory capacity 10,000 readings 4,000 standards 1,000 test series 50 organizers wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 69 USB 2.0 Password for byk-instruments factory reset You can find more details about your product on our website: • For wave-scan 3 dual: https://www.byk-instruments.com/p/7400 • For wave-scan 3: https://www.byk-instruments.com/p/7403 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
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Page 70: Service Points
MAST Comercial e Importadora LTDA Chuo-ku, Osaka, Tokui cho Rua Itaporanga, 340-B, Bairro Paraiso, 2-2-2, Japan Santo André - SP, 09190-640, Brazil Complete list: https://www.byk-instruments.com/global-service-centers List of authorized agents: https://www.byk-instruments.com/contact-infos wave-scan 3 / wave-scan 3 dual 301 200 085 E 2403... - Page 71 BYK-Gardner GmbH Notes 301 200 085 E 2403 wave-scan 3 / wave-scan 3 dual...
- Page 72 Download your manuals from: https://www.byk-instruments.com/p/7400 Download your software from: https://www.byk-instruments.com/software BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Tel +49 08171 3493-0 Fax +49 08171 3493-140 info.byk.gardner@altana.com www.byk-instruments.com...
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