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BYK wave-scan 3 Operating Manual

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wave-scan 3 ROBOTIC
Orange Peel Meter for Automation
Operating Manual

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Summary of Contents for BYK wave-scan 3

  • Page 1 3 ROBOTIC Orange Peel Meter for Automation Operating Manual...
  • Page 2 BYK-Gardner GmbH © Copyright 2024 BYK-Gardner GmbH All rights reserved 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 3: Table Of Contents

    6.2.3 Delivery Content ......................... 28 6.2.4 Download Links........................... 29 6.2.4.1 Instrument Software ....................29 6.2.4.2 Instrument Documentation ..................29 6.2.5 Accessories List..........................29 6.3 Error Messages ............................30 6.4 System Requirements ..........................30 301 200 141 E 2401 wave-scan 3 ROBOTIC...
  • Page 4 Table of Contents BYK-Gardner GmbH 6.5 Technical Data ............................31 6.5.1 Measuring Data........................... 31 6.5.2 General Data..........................31 wave-scan 3 ROBOTIC 301 200 141 E 2401...

  • Page 5: Introduction

    (with the ex- ception of a backup copy), or distributed to a third party, without prior written au- thorization from BYK-Gardner GmbH. In any case, this requires the prior written consent of BYK-Gardner.

  • Page 6: Safety Instructions

    Avoid exposure to continuous humidity and condensation. See “Technical Data” for further information. Avoid splashing with water, chemicals, or other liquids. Never attempt to make any repairs to the instrument, neither mechanical nor elec- trical. Please consult our Technical Customer Service. wave-scan 3 ROBOTIC 301 200 141 E 2401...
  • Page 7 Recycling of this product will help to conserve natural resources and prevent po- tential negative consequences for the environment and human health caused by inappropriate waste handling. 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 8: Declaration Of Conformity

    In order to operate the instrument basic understanding of following topics is rec- ommended: • Instrument wave-scan 3 / 3 dual for manual measurements (option) • Software smart-process to monitor the measurement results • Software smart-robotic to configure and control the device...

  • Page 9: Hardware

    Also included are screws and a drawing for the robot mounting board. The items listed below are contained in the transportation case. Please contact BYK-Gardner, if any item is missing or damaged. See also Delivery Notes [} 28].

  • Page 10: Mounting Board

    A mounting board is required to mount the instrument to the robot arm. This board is not part of the delivery. A drawing, that contains all dimensions for the production of the mounting board, is enclosed with each instrument. Illustration 2: Mounting board with wave-scan 3 ROBOTIC 1 Mounting board 2 Mounted instrument...

  • Page 11: Power Supply

    The instrument is supplied by an external AC / DC power adapter, which is not part of the delivery. Illustration 4: Interface connectors of wave-scan 3 ROBOTIC 1 Power supply is provided via a black 8-pole plug. 2 Data transmission is provided via a green 4-pole plug.

  • Page 12: Status Leds

    2.4 Status LEDs The instruments has four Light Emitting Diodes (LEDs) for status indication. Illustration 5: Status LEDs of wave-scan 3 ROBOTIC 1 Lights in green whenever the device detects a valid link. Blinks in green when CRS is active (high) indicating activity.

  • Page 13: Cabling

    Yellow At robot arm: Torsion capable cable Green For track chain: Standard cable Red On the floor: Oil resistant cable These three types of cables are provided for both power and data interface. 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 14: Power Cables

    Illustration 8: Power cables 1 301 200 143: 8 m for robot - torsion capable 2 301 200 144: 10 m for drag chain 3 301 200 145: 20 m on floor - oil resistant wave-scan 3 ROBOTIC 301 200 141 E 2401...
  • Page 15 Please heed tension and pin assignment precisely. The instrument can be damaged without functional connection. No product liability and guarantee claims can be put forward if the instrument is not properly power supplied. 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 16: Data Cables

    Illustration 11: Data cables 1 301 200 147: 8 m for robot - torsion capable 2 301 200 148: 10 m for drag chain 3 301 200 149: 20 m on floor - oil resistant wave-scan 3 ROBOTIC 301 200 141 E 2401...
  • Page 17 4-pol pins 4-pol socket 4-pol pins M12-D M12-D M12-D M12-D M12-D Illustration 12: 301 200 146 Data cable complete for 7410 Products from following vendors are used: • https://www.binder-connector.com • https://www.lappkabel.com • https://www.phoenixcontact.com 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 18: Usb Cable

    3 | Cabling BYK-Gardner GmbH 3.4 USB Cable For initialization the instrument provides an additional USB port. Illustration 13: Interfaces on wave-scan 3 ROBOTIC 1 Power interface (black) 2 Data interface (green) 3 USB type C interface Perform following steps: 1. Connect the instrument via the USB cable in the delivery with your PC.

  • Page 19: Operation

    BYK-Gardner GmbH Operation | 4 4 Operation The wave-scan 3 ROBOTIC is configured and operated completely via the soft- ware smart-robotic, which is installed along with smart-chart: Software Installation [} 19] Firmware Update [} 19] Device Configuration [} 20] Productive System [} 24] The complete configuration usually takes place in a test environment. After suc- cessful test the configuration is transferred to the productive system.

  • Page 20: Device Configuration

    Illustration 14: Firmware update for wave-scan 3 ROBOTIC (7410) Click the Start Update button. When the update has finished, close the program. 4.3 Device Configuration Before the wave-scan 3 ROBOTIC can be put into operation, following steps have to be performed: Driver Installation [} 20]...
  • Page 21 With an active USB connection, the instrument appears in the Windows Device Manager. Illustration 17: Instrument in Windows Device Manager The required entry is BYK-Gardner USB driver. The instrument can now be added as a new device in smart-robotic. 301 200 141 E 2401...

  • Page 22: Device Connection

    Illustration 18: Cabling for connection test 1 Instrument 2 USB port on instrument wave-scan 3 ROBOTIC 3 USB port on PC With power supply and USB connection the instrument can now be accessed in smart-robotic in the Devices > Connection tab.

  • Page 23: Device Test

    1 Sample to be measured 2 Measurement distance: Max. 15 Measurement angel: Max. 2° 3 Instrument 4 Power cable wave-scan 3 ROBOTIC 5 USB cable Go to the tab Device Test. Illustration 21: Device test in smart-robotic Perform following steps: 1. Initialize: Load device driver.

  • Page 24: Productive System

    • If smart-chart is not used, the measurement results will be written to files on disk for external processing and evaluation. For more details on operation in the productive environment see Operating In- structions for smart-robotic. wave-scan 3 ROBOTIC 301 200 141 E 2401...

  • Page 25: Checking

    The robot is to be programmed to reach the checking tile. Illustration 25: Mounting of checking tile 1 Robot arm with rotable adapter 2 Instrument on rotable adapter 3 Car body / part in robot cell 4 Checking tile mounted to wall 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 26: Procedure

    If the mean value is not within the desired tolerance range, try carefully cleaning the test tile. If this produces no improvement, please contact our customer service department. http://www.byk-instruments.com/contact-infos wave-scan 3 ROBOTIC 301 200 141 E 2401...

  • Page 27: Appendix

    Due to environmental influences, however, the values of test tiles can change over the course of time even if they are handled gently. For this reason, have the test tiles checked by the manufacturer at regular intervals (annual checks are recommended). 301 200 141 E 2401 wave-scan 3 ROBOTIC...

  • Page 28: Delivery Notes

    • Mounting kit (hex key, screws, technical drawing) • Software smart-process (with licenses for 2 PCs) • Software smart-robotic (communication software) • Retraceable certificate • Safety Instructions • Carrying case • 2-day training wave-scan 3 ROBOTIC 301 200 141 E 2401...

  • Page 29: Download Links

    • Smart-process (including smart-robotic and device driver) • Operating Instructions for smart-robotic: 300 003 099 https://www.byk-instruments.com/software#wave-scan 6.2.4.2 Instrument Documentation • Safety Instructions wave-scan 3 ROBOTIC: 301 200 080 • Operating Instructions wave-scan 3 ROBOTIC: 301 200 141 https://www.byk-instruments.com/p/7410 6.2.5 Accessories List https://www.byk-instruments.com/c/smart-process/p/4831...

  • Page 30: Error Messages

    Microsoft® .NET core 3.1.0 or later Hardware i3, 2.5 GHz; i7 recommended, or equivalent Memory 4-8 GB RAM, 16 GB recommended Hard-disk capacity 4 GB during installation Monitor resolution 1280 x 1024 pixel or higher wave-scan 3 ROBOTIC 301 200 141 E 2401...
  • Page 31 Ca. 550 g (1.21 lbs) Interface Initialization: USB-C (USB 2.0) Operation: Ethernet LAN (M12-A) Power supply (input) Initialization: 5 VDC ; max. 1.75 A (USB-C) Operation: 24 VDC ; max. 0.75 (M12-A) 301 200 141 E 2401 wave-scan 3 ROBOTIC...
  • Page 32 Download your manuals from: https://www.byk-instruments.com/c/p-44798 Download your software from: https://www.byk-instruments.com/wave-scan BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Tel +49 08171 3493-0 Fax +49 08171 3493-140 info.byk.gardner@altana.com www.byk-instruments.com...

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