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Related Manuals for LEMKEN System-Korund 450
Summary of Contents for LEMKEN System-Korund 450
- Page 1 2000 on Safety is our concern! Art.Nr. 175 1419 GB-3/02.03 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220 eMail: lemken@lemken.com, Internet: http://www.lemken.com...
- Page 3 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN unable to guarantee poor operation and damage caused by using spurious parts!
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Page 4: Table Of Contents
Under „defined use“ the manufacturer’s prescribed operation-, maintenance- and repair conditions are to be adhered to! • The LEMKEN System-Korund K may only be operated, maintained and repaired by such persons who have been made acquainted with it and who have been advised about the dangers! •... - Page 5 General Instruction ................17 Folding-in the wing sections - System-Korund 450 and 600..17 Folding-out the wing sections - System-Korund 450 K and 600 K ..18 Folding-in the wing sections - System-Korund 750 and 900....18 Folding-out the wing sections - System-Korund 750 and 900 ..18 Locking devices ..................19...
- Page 6 13.1 Roller bearings ..................28 13.2 Adjuster screws...................28 13.3 Bolts .....................28 13.4 Hydraulic hoses...................28 13.5 Lighting equipment ................28 NOTES .......................29 NOISE, AIRBORNE SOUND..............29 WEIGHTS....................29 PRODUCT REGISTRATION / GUARANTEE ..........29 EC CERTIFICATE OF CONFORMITY ..............30...
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Page 7: Safety Instructions
1 SAFETY INSTRUCTIONS General Safety Instructions • Before using the machine, always check both it and the tractor for roadworthiness and operational safety! • As well as the notes in these instructions the operator is advised to comply with the generally applicable safety at work regulations and those relating to use of the public highway! •... - Page 8 • Regularly check the hydraulic pipes and replace them in the event of damage or signs of ageing. The replacement pipes must comply with the technical specification as laid down by Lemken! • When searching for leaks appropriate aids should be used because of the danger of injury! •...
- Page 9 Maintenance • Repair-, maintenance- and cleaning operations as well as adjustments and remedy of function faults should principally be conducted with engine stopped and brakes applied. Remove ignition key! • Check and tighten nuts and bolts regularly! • When conducting maintenance work on a lifted implement always place suitable supports underneath! •...
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Page 10: Warning Stickers
2 WARNING STICKERS 2.1 General Instructions The LEMKEN System-Korund K is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. - Page 11 WARNING! Pinch point. WARNING! Keep distance to the folding area of the implement.
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Page 12: Preparation Of Tractor
3 PREPARATION OF TRACTOR 3.1 Tyres Ensure that all tyres- especially the rear ones - are at identical pressures. 3.2 Lift rods Adjust lift rods of the three point linkage to equal length by means of the adjustment device. Where there alternative positions for the lift rods on the lower links, use the rearmost position, in... - Page 13 How to calculate the minimum front ballast and the increasing of the rear axle load, is described in detail as follows: = Weigth of front ballast (front implement) = Front axle load of the tractor without mounted implement = Tractor dead weight = Rear axle load of the tractor without mounted implement = Weight of the implement combination Calculation of the minimum front ballast G...
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Page 14: Attaching And Detaching The Implement
4.1 General Instructions The System-Korund K must always be parked on a level and firm ground. The folding System-Korund 450 K may only be parked with folded-out wing sections. The folding System-Korund 600 K, -750 K and –900 K can be parked in folded-in as well as in folded-out position. -
Page 15: Detaching From The Tractor
System-Korund K may only be parked with folded-out wing sections, if stands are not fitted or they are not set to parking position. Warning: The System-Korund 450 K may only be parked in folded-out position. Detach the System-Korund K as follows: Set tractor hydraulics to "Position control". -
Page 16: Stands
4.4 Stands With the exception of the System-Korund 450 K, all folding System-Korunds K can be parked in transport as well as in working position. In order to ease the attachment and detachment of the System-Korund K, at the front of the frame stands are provided, which must be set to parking position before parking. -
Page 17: Rear Stands
4.4.2 Rear stands The System-Korund 750 K and -900 K are equipped with an additional rear stand, which consists of a supporting frame. The supporting frame supports on the frame of the middle section or sections. System-Korund 750 K The supporting levers (C) must be set to the parking or to the working- and transport position according to the drawing. -
Page 18: Three Point Linkage Connection
5 THREE POINT LINKAGE CONNECTION 5.1 General Instruction The category of the three point linkage connection must correspond to the implement and the tractor. If there is no correspondence, either the tractor three point linkage must be adapted or the drawbar (2) and if required the top link pin (4) of the implements must be replaced by a suitable version. -
Page 19: Folding-In And -Out The Wing Sections
If this is not the case, the adjustment must be corrected. With the System-Korund 450 and -600 the basic frame must be aligned by means of the screws (S). With the System-Korund 750 and -900 this... -
Page 20: Folding-Out The Wing Sections - System-Korund 450 K And 600 K
6.3 Folding-out the wing sections - System-Korund 450 K and 600 K The System-Korund 450 K may only be parked in working position. For the folding-out procedure the System- Korund must be lifted a little and the tractor spool valve must be unlocked. After that... -
Page 21: Locking Devices
6.6 Locking devices In order to ensure a folding-in and –out procedure and to guide the wing sections safely during workl, locking devices are provided. They will be fitted to the roller frames. The following tables with sketch show where the locking devices must be fitted. 6.6.1 System-Korund K with tube bar-, crosskill- or nockenring roller System-Korund Locking device... -
Page 22: System-Korund K With Double Rollers
6.6.2 System-Korund K with double rollers System-Korund Locking device Description Dimension 300 K 622 6132 Locking device 70x30 MI – 4 GL 450 K 622 6134 Locking device 70x30 – D20K 600 K 622 6132 Locking device 70x30 – 4 GL 600 K 622 6134 Locking device 70x30 –... -
Page 23: Basic Adjustment
7 BASIC ADJUSTMENT 7.1 General Instructions Before any basic adjustment the track scrapers must be adjusted clear of the ground. Otherwise an exact basic adjustment isn’t possible. The track scrapers will be adjusted last. The adjustment of the System-Korund K takes place on level and firm ground. Fit drawbar (2) so that the tractor lower links (3) are approx. -
Page 24: Cutting Bar As Levelling Bar
7.4 Cutting bar as levelling bar If required the cutting bar (13) can be positioned from scraper to grade position. This is recommended in light soil conditions. For the adjustment the cutting bar (13) must only be fitted in a 45 ° displaced position by means of removing the bolts (17) and turning the cutting bar (13) correspondingly. -
Page 25: Harrow Sections
7.6 Harrow sections The System-Korund K can be equipped with Gamma tine sections (GZ) or duck foot share sections (GFS) with shear bolt or Non-Stop safety device. Generally the sections are recommended with duck foot shares, which shall be used in stony conditions with Non-Stop safety device, only. -
Page 26: Pressure Load On The Rollers
7.8 Pressure load on the rollers The tractor hydraulic must be set to floating position during work. By means of the position of the top link the pressure load will be varied on the rollers (29). A high pressure load will be reached with a flat postition of the top link (1). With a steep positioned top link a reduced pressure load on the rollers will be achieved. -
Page 27: Track Scrapers
8 TRACK SCRAPERS The track scrapers (30) should be set approx. 2 - 5 cm deeper than the track bottom. A too deep setting results in bringing too much wet soil to the surface. Set track scrapers to required depth by displacing the pin (31). After loosening the bolt (32), the track scraper can be shifted along the carrier (33) to suit the prevailing tractor wheel track. -
Page 28: Depth Control Wheels
10 DEPTH CONTROL WHEELS The System-Korund 750 K and – 900 K seed bed combinations can be equipped with depth control wheels (ST1) which ensure better depth guidance. The depth adjustment of the depth control wheels occurs by means of the pin adjustment (ST2) with pin (ST3). -
Page 29: Driving On Public Roads
4,5 m to 9,0 m (Order No.: 80 2024L) System-Korund 300 K System-Korund 450 K to 900 K The warning boards with lighting equipment must be removed for work, so that they cannot get damaged. -
Page 30: Maintenance
20 working hours and tightened if necessary. ∗ Worn points, wings and guideboards etc. must be replaced in time, so that the carrying parts will not be involved. Use only genuine Lemken spare parts! Important: Do not clean this implement with a Pressure Washer during the first 6 weeks. - Page 31 System-Korund 300 K with duck foot shares System-Korund 300 K with duck foot shares and overload safety device with gamma tines System-Korund 300 K System-Korund 450 K with duck foot shares 1.259 System-Korund 450 K with duck foot shares and overload 1.371...