LEMKEN System-Kompaktor S Series Instruction Book

LEMKEN System-Kompaktor S Series Instruction Book

Seedbed combinations
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Instruction book
Seedbed combinations
System-Kompaktor S
and
System-Kompaktor K
Safety is our concern
Part-No. 175 3755
en-2/09.21
LEMKEN GmbH & Co. KG
Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen
Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220
E-Mail: lemken@lemken.com, Internet: http://www.lemken.com

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Summary of Contents for LEMKEN System-Kompaktor S Series

  • Page 1 System-Kompaktor K Safety is our concern Part-No. 175 3755 en-2/09.21 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220 E-Mail: lemken@lemken.com, Internet: http://www.lemken.com...
  • Page 2 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN unable to guarantee poor operation and damage caused by using spurious parts!
  • Page 3: Defined Use

    Under „defined use“ the manufacturer’s prescribed operation-, maintenance- and repair conditions are to be adhered to! • The LEMKEN System-Kompaktor may only be operated, maintained and repaired by such persons who have been made acquainted with it and who have been advised about the dangers! •...
  • Page 4: Table Of Contents

    CONTENTS DEFINED USE ........................3 CONTENTS ........................4 SAFETY INSTRUCTIONS ..................6 WARNING STICKERS ....................9 2.1 General Instructions ....................... 9 2.2 Meaning of the stickers ....................9 2.3 Position of Warning Stickers ..................10 PREPARATION OF TRACTOR ................11 3.1 Tyres ..........................
  • Page 5 ADJUSTMENTS IN THE FIELD ................19 7.1 Pressure load on the front crumbling rollers ............. 19 7.2 Cutting bars ........................20 7.2.1 Cutting bar adjustment by means of an adjuster screw ..........20 7.2.2 Hydraulic cutting bar adjustment (Accessory)..............20 7.3 Working depth of tines ....................
  • Page 6: Safety Instructions

    1 SAFETY INSTRUCTIONS General Safety Instructions • Before using the machine, always check both it and the tractor for roadworthiness and operational safety! • As well as the notes in these instructions the operator is advised to comply with the generally applicable safety at work regulations and those relating to use of the public highway! •...
  • Page 7 • Regularly check the hydraulic pipes and replace them in the event of damage or signs of ageing. The replacement pipes must comply with the technical specification as laid down by Lemken! • Hydraulic oil escaping at high pressure can penetrate the skin and cause serious injury! When injured see a doctor immediately! Danger of infection! •...
  • Page 8 Maintenance • Repair-, maintenance- and cleaning operations as well as adjustments and remedy of function faults should principally be conducted with engine stopped and brakes applied. Remove ignition key! • Check and tighten nuts and bolts regularly! • When conducting maintenance work on a lifted implement always place suitable supports underneath! •...
  • Page 9: Warning Stickers

    2 WARNING STICKERS General Instructions The LEMKEN System-Kompaktor is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. Meaning of the stickers Familiarise with the meaning of the stickers.
  • Page 10: Position Of Warning Stickers

    WARNING! Pinch point. 390 0506 WARNING! Keep distance to the folding area of the implement. 390 0540 Position of Warning Stickers...
  • Page 11: Preparation Of Tractor

    3 PREPARATION OF TRACTOR Tyres Ensure that all tyres- especially the rear ones - are at identical pressures. See also tractor manufacturer’s instructions. Lift rods Adjust lift rods to equal length. Check chains or sway blocks It is essential that the check chains or sway blocks are adjusted so that the lower links (3) are free to move sideways when in working position.
  • Page 12: Three Point Linkage

    Three Point Linkage The category of the three point linkage must be the same with the implement as well as with the tractor. If there is no correspondence, either the three point linkage of the tractor must be adapted or the drawbar (2) and if required the top link pin must be replaced by a corresonding version.
  • Page 13: Axle Load

    Axle Load The attachment of implements to the front- and rear-three point linkage must not lead to exceeding the allowed total weight, the allowed axle load and the allowed tyre load of the tractor. The tractor front axle must always be loaded with 20 % of the tractor dead weight at minimum.
  • Page 14: Attaching And Detaching The Implement

    4 ATTACHING AND DETACHING THE IMPLEMENT Attaching to the tractor − Set tractor hydraulics to "Position control". − Attach tractor lower links (3) to the drawbar (2) and secure. − Fit top link (1) so that it will rise slightly towards the implement when in working position.
  • Page 15: Folding Of The Wing Sections

    5 FOLDING OF THE WING SECTIONS General Instructions For transport the folding SYSTEM-KOMPAKTOR K seedbed combinations must be folded-in hydraulically. For the folding-in device a double acting spool valve with the tractor is needed. By moving the spool valve into the first pressure position, the wing sections will be folded-in.
  • Page 16: System-Kompaktor K 450, K 500 And K 600

    SYSTEM-KOMPAKTOR K 450, K 500 and K 600 In order to avoid a hitting of the wing sections (8) against the middle sections during the folding operation, guiding springs (13) are fitted at the front of the wing sections - see drawing! The bracket (14) for fixing each guiding spring must be fitted so that the springs are slightly under tension when the...
  • Page 17: First Use

    6 FIRST USE All adjustments at the implement before the first use, must be done on level and firm ground. The following adjustment instructions refer to a System-Kompaktor as standard equipment with flat bar crumbler (Ø270 mm) and crosskill roller. The final adjustments will be done during work in the field.
  • Page 18: Working Depth Of Tines

    Working depth of tines For adjusting the working depth of the harrow tines the pins (AP) and (US) will be displaced in the adjuster plate. The 10 hole from the top for the pin (AP) corresponds to a working depth of approx.
  • Page 19: Adjustments In The Field

    7 ADJUSTMENTS IN THE FIELD Pressure load on the front crumbling rollers By means of shortening or lengthening the top link the front crumbling rollers will be loaded more or less with the weight of the frame arm. Light soils (Less pressure) Suspension of the combination sections is laying on the frame arm.
  • Page 20: Cutting Bars

    Cutting bars 7.2.1 Cutting bar adjustment by means of an adjuster screw Tighten carefully adjuster screws of the front and rear cutting bars clockwise (up to the stop) and then approximately 4 – 5 turns back. (The cutting bars will be adjusted correctly when soil is damming up in the crumbling rollers).
  • Page 21: Working Depth Of Tines

    Working depth of tines By means of adjusting the pin (AP) the working depth of the tines (ZI) will be adjusted. The working depth is adjustable in steps of 1,5 cm. An upwards moving of the tines will be prevented by means of the pins (US). Displacement of the harrow frames The harrow frames have two alternative fitting positions to the main frame.
  • Page 22: Pressure Load On The Rear Crumbling And Crosskill Roller

    Pressure load on the rear crumbling and crosskill roller Pressure distribution between the crosskill and the rear crumbling roller Side shields...
  • Page 23: Track Scraper (Accessory)

    The side shields (1) should help to prevent any ridge formation. If necessary, the side shields can be bolted onto the supporting plates (2) at a higher or lower position. − Fold down and secure the side shields (1) before working in the field (3). −...
  • Page 24: Draw Rods For Crosskill Rollers (Accessory)

    roller roller ring roller roller Diameter in mm Crumbling Reconsolidation Suitable for extremely wet conditions ++ = very good, + = good, O = sufficient 7.11 Draw rods for crosskill rollers (Accessory) By means of the draw rods the crosskill rings will be screwed together to one unit. This leads to an interlocking of each ring without play.
  • Page 25: Trailer As Transport Device (Accessory)

    7.12 Trailer as transport device (Accessory) It is possible to equip the System-Kompaktor K with a trailer as transport device. So the mounted seed bed combination becomes a semi-mounted seed bed combination. See operating instructions of the System-Kompaktor KA and System-Kompaktor K with trailer! •...
  • Page 26: Adjustment Corrections

    8 ADJUSTMENT CORRECTIONS Too much pressure on the front crumbling - Lengthen top link slightly roller (A) Too little pressure on the front crumbling - Shorten top link slightly roller (A) Cutting bar (B) or (D) is banking too little - Turn adjuster screw of the cutting soil, levelling is insufficient bar clockwise each time by ½...
  • Page 27 Due to the already crumbled soil the rear crumbling roller (C) tends to turn more slowly than the front one (A). This requires no adjustment corrections. If the rear crumbling roller (C) comes to a standstill, it may be 1. adjusted too high = hardly contact - Fit adjuster pin (20) in a higher bore with the ground 2.
  • Page 28: Maintenance

    Worn shares, levelling bars and tines must be replaced in time, so that the carrying parts will not be damaged or worn. Use genuine- Lemken-spare parts, only. Hydraulic hoses Check hydraulic hoses regularly. Prose or defect hydraulic hoses must be replaced immediately.
  • Page 29: Main Wearing Parts

    10 MAIN WEARING PARTS...
  • Page 30: Driving On Public Roads

    11 DRIVING ON PUBLIC ROADS 11.1 Warning boards with lighting equipment (Accessory) If it is required to drive on public roads with the seed bed combination, fit warning boards with lighting equipment. Before transport on public roads the warning boards must be checked with regard to its function and cleanness.
  • Page 31: Noise, Airborne Sound

    13 NOISE, AIRBORNE SOUND The noise level of the SYSTEM-KOMPAKTOR does not exceed 70 dB (A) during work. 14 DISPOSAL After useful life of the implement, it must be disposed of environment-friendly by a specialist. 15 NOTES As the version of equipment is depending from the order, the equipment of your implement and its description concerned may deviate in some cases.
  • Page 32: Index

    16 INDEX Adjustment Corrections ..................26 Adjustments in the Field ..................19 Attaching to the tractor ..................14 Axle Load ......................13 Bolts ........................28 Category of the three point linkage ..............12 Cutting bar adjustment ..................17 Cutting bars ......................20 Detaching from the tractor ...................
  • Page 33: Ec Certificate Of Conformity

    EEC Directions 89/392 EF-overensstemmelseserklaering i henhold til EF-direktiv 89/392/EØF Certificato Di Conformita' Comunitario rispondente alla normativa CEE 89/392 Comunità Economica Europea Lemken GmbH & Co. KG Moi, Weseler Str. 5 D-46519 Alpen, declare in sole responsibility, that the product erklaerer som eneansvarlig, at produktet, dichiariano sotto la nostra piena responsabilità...

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