Brunner HKD 13 Installation Manual

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HKD 13 / HKD 13 Tunnel

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Summary of Contents for Brunner HKD 13

Page 2: Table Of Contents
15.8 Installation of the door frame...................... 46 Settings........................49 16.1 Combustion air setting........................ 49 16.2 Adjusting the combustion door....................52 16.3 Conversion to self-closing combustion door HKD 13..............52 16.4 Conversion door stop........................56 Disposal........................59 Drawings and technical data.................. 60 (1.2)
Page 3: Basic Informations
Fireplaces equipped with a water boiler must be pressure-tested after hydraulic connection to the heating system. Masonry work may follow only after this pressure test. Ulrich Brunner GmbH does not cover any costs incurred by necessary dismantling of masonry for rework at water boiler installation or replacement of the boiler.
Page 4: Safety Precautions
If additional parts are installed on the fireplace which are not approved for this appliance by Ulrich Brunner GmbH (for example, an external control unit), it is a customized product that meets cus- tomer requirements. The resulting fireplace insert is not type-tested; the declaration of performance of this fireplace insert will be no longer valid.
Page 5: Equipotential Bonding And Lightning Protection
In case of damage to current-carrying components caused by non-professional measures for light- ning protection, earthing and equipotential bonding, there is no entitlement to guarantee and war- ranty. © 2023 Brunner GmbH (1.2)
Page 6: Combustion Air
Combustion air ducts Stoves and fireplaces with BRUNNER heating inserts are classified by law as indoor air-dependent fire- places. The combustion air can be supplied from outside via a sufficiently dimensioned pipework. This for BRUN- NER heating inserts are fitted with a combustion air connection piece.
Page 7: Product Description
You can optionally upgrade the device with an electronic control system (EAS/EOS). DELIVERY CONTENTS The delivery consists of different packaging units depending on the configuration of the system. © 2023 Brunner GmbH (1.2)
Page 8: Description Of Parts
ASSEMBLY OVERVIEW Pos. Designation Pos. Designation Pos. Designation MAS with cast iron dome Cast heat exchanger Support bearing ring Cast iron dome Body HKD 13 Cover/mounting frame Flat cast iron dome Deflection Fireclay combustion cham- (1.2) © 2023 Brunner GmbH...
Page 9: Body Assembly
Pos. Designation Tunnel body Fireclay combustion cham- ber Tunnel BODY ASSEMBLY HKD 13 © 2023 Brunner GmbH (1.2)
Page 10 HKD 13 tunnel 10.1 Pos. Designation Part no. Pos. Designation Part no. KAT mounting ring HK000200 BG Door flat D03006-0X BG Hood dome connection D030016 BG Air inlet C010058 Inner hood D030024 Text plate D030032 Standard body D030XXX 10.1 Tunnel carcase D030XXX (1.2)
Page 11: Mas Assembly With Cast Iron Dome
MAS ASSEMBLY WITH CAST IRON DOME Pos. Designation Part no. Cast iron dome cover MAS R009095-0X Sealing cord D8 cast iron dome R009096 MAS 444 outer ring R009107 MAS 444 inner ring R009107 Intermediate ring module stor- R009020 © 2023 Brunner GmbH (1.2)
Page 12: Heat Exchanger Ring Assembly
HEAT EXCHANGER RING ASSEMBLY Pos. Designation Part no. Rotatable cast iron dome D004186 Heat exchanger baffle R015003 Threaded rod M8x200 R015007 Cast iron heat exchanger ring R015002 Long nut M8 DIN 6334 mounting ring MAS 440 10077 (1.2) © 2023 Brunner GmbH...
Page 13: Fireclay Combustion Chamber Assembly
Side wall brick right D030046 External rear wall brick D030109 Wedge stone side D003231 Center back stone D030047 Floor stone D016045 Ceramic fiber gasket 20000 Wedge stone front D016049 Wedge stone rear panel D016044 9.10 Floor stone D003232 © 2023 Brunner GmbH (1.2)
Page 14 HKD 13 Tunnel 11.3 11.3 11.3 11.1 11.3 11.2 11.2 11.1 9.10 Pos. Designation Part no. Pos. Designation Part no. 11.1 Side wall block bottom 1 D016123 11.3 Top side wall brick D030063 11.2 Bottom side wall brick 2 D016124 (1.2)
Page 15: Deflection Assembly
DEFLECTION ASSEMBLY Pos. Designation Part no. Pos. Designation Part no. Deflection plate D016102 Deflection plate 2 D030099 © 2023 Brunner GmbH (1.2)
Page 16: Requirements For Location
- If the construction type or dimensioning of the systems are excluding the possibility of dangerous negative pressure. Please consult the location of your fireplace, chimney connection and combustion air supply with your local chimney sweep. (1.2) © 2023 Brunner GmbH...
Page 18: Overview Of Fire Safety And Heat Insulation Guidelines
Installation in front of or next to an adjacent wall: Installation in front of or next to a flammable wall Installation in front of or next to a protected wall: Installation in front of or next to a flammable wall (1.2) © 2023 Brunner GmbH...
Page 19 (heat accumulation). Adjacent walls: walls from mineral building materials, such as aerated concrete, bricks, sand-lime bricks, without flammable objects behind them. © 2023 Brunner GmbH (1.2)
Page 20: Connections And Assembly
All smoke pipe connections must be sealed tightly! Outside air duct / combustion air pipe If external combustion air supply is necessary, it must be connected directly to the air connecting piece of the heating device, to prevent possible drafts. (1.2) © 2023 Brunner GmbH...
Page 21 Ducts and duct sections within the fireplace must be executed according to TROL specifications. Appropriate insulation must be provided where necessary. Construction law requirements regarding fire protection must be observed. © 2023 Brunner GmbH (1.2)
Page 22: Building Protection
Required insulation measures depend on the type and design of the surface. The load bearing capacity of the mounting surface must be checked; appropriate means for load distribution must be taken if necessary. (1.2) © 2023 Brunner GmbH...
Page 23 Active air cooling is a permanently open, non-closing shaft, gap or empty space, where part of the heat pro- jected by the fireplace is dissipated by convection to protect the building or flammable components in adja- cent walls or mounting surface. © 2023 Brunner GmbH (1.2)
Page 24: Chimney And Smoke Pipe Connection
>30°C (86°F). Special wiring with higher heat resistance is per- mitted (see TROL). CHIMNEY AND SMOKE PIPE CONNECTION Chimney and smoke pipe connection design must be in accordance with DIN 18160.1 or DIN EN 15287-1; dimensions must be calculated according to DIN EN 13384. (1.2) © 2023 Brunner GmbH...
Page 25: Mounting Instructions For Eas / Eos Variants
MOUNTING INSTRUCTIONS FOR EAS / EOS VARIANTS Im. 1: Schematic layout of EAS Im. 2: Schematic layout of EOS The indicated temperatures are maximal permissible temperatures of components! The indicated cable dimensions are minimal dimensions! © 2023 Brunner GmbH (1.2)
Page 26 All electronic components must be accessible after installation for revision and replacement. When selecting place of installation, keep in mind the max. permitted temperature for the component. Components cannot be installed in closed spaces; proper ventilation must ensure sufficient heat discharge. (1.2) © 2023 Brunner GmbH...
Page 27: Approved Insulation Materials
Shells, Limit 2 Shells Slabs, Limit 1 Segments Slabs, Limit 2 Braids Panels *) 99 is valid only for delivery forms in column 2, which have no declared limits. **) 99 is valid only for shells. © 2023 Brunner GmbH (1.2)
Page 30 The catalytic converter mounting ring (X) is required to accom- modate the optional catalytic converter module. Do not remove the catalytic converter mounting ring (X), otherwise retrofitting with the catalytic converter module is not possible. Im. 3: catalytic converter ring (1.2) © 2023 Brunner GmbH...
Page 31: Assembly Combustion Chamber
15.2 ASSEMBLY COMBUSTION CHAMBER HKD 13 Position the wedge bricks so that the top edge is 2 mm above the cast iron floor pan! © 2023 Brunner GmbH (1.2)
Page 33 The side and rear walls, together with the support surface above the combustion door, serve as a support for the lower de- flector plates. Ensure the same installation height! © 2023 Brunner GmbH (1.2)
Page 34 HKD 13 tunnel Position the wedge blocks so that the top edge is 2 mm above the cast iron floor pan! (1.2) © 2023 Brunner GmbH...
Page 36: Installing The Heating Gas Deflector
15.3 INSTALLING THE HEATING GAS DEFLECTOR In the HKD 13, the lower components of the heating gas deflector rest on the components of the combustion chamber. In the tunnel variant, metal sheets above the combustion doors serve as a support for the lower deflectors! The installation in the HKD 13 is shown here as an example.
Page 38: Fitting The Catalytic Converter (Optional)
15.4 FITTING THE CATALYTIC CONVERTER (OPTIONAL) If the heating gas deflection is already fitted, it must be removed before installing the catalytic converter. Die rechte Umlenkplatte analog ausbauen! Pos. Designation catalytic converter 2a+2b assembly tool (1.2) © 2023 Brunner GmbH...
Page 40: Mounting Mas With Cast Iron Dome
STOP 15.5 MOUNTING MAS WITH CAST IRON DOME Observe the enclosed installation manual! Risk of injury! Wear gloves when assembling the MAS! (1.2) © 2023 Brunner GmbH...
Page 41: Fitting Heat Exchanger Rings
(see adjacent picture). Im. 5: Sealing 15.6 FITTING HEAT EXCHANGER RINGS Follow the enclosed installation manual! © 2023 Brunner GmbH (1.2)
Page 42 3: Put on the second heat exchanger ring (2) with 4: Screw in the threaded rods (3). the heat exchanger deflection (7). Pay attention to the position of the through holes! Im. 8: Second heat exchanger ring with deflection Im. 9: Threaded rods (1.2) © 2023 Brunner GmbH...
Page 43 6: Fix the cast iron dome (6) with clamp (4), nut M8 and washer (5). Im. 10: Set on the cast dome Im. 11: Clamping bracket Finish! Im. 12: Cast iron heat exchanger rings and cast iron dome mounted © 2023 Brunner GmbH (1.2)
Page 49: Settings
Gap dimensions for Gap dimensions for “tunnel” version (two doors) version with one door Fuel quantity 3 kg - 8 kg* 8 kg - 12 kg** *delivery level / **storage loading Setting the windshield purge air: © 2023 Brunner GmbH (1.2)
Page 52: Adjusting The Combustion Door
X again. 16.3 CONVERSION TO SELF-CLOSING COMBUSTION DOOR HKD 13 The firing doors of the HKD 7 and HKD 13 can be converted to a self-closing version at any time. The acces- sory pack D030134 is required for this! Pos.
Page 53 Releasing the door stop Lift out the firing door Remove the door hinge Insert the torque support (1), closing spring (2) and spring tensioner (4) into the underside of the door frame. © 2023 Brunner GmbH (1.2)
Page 54 (1). Secure the new door hinge consisting of the torque support (1), closing spring (2) and spring tensioner (4) against falling out by screwing in the grub screw (3). Replace the furnace door. (1.2) © 2023 Brunner GmbH...
Page 55 (5). Insert the shaft screw through one of the through-holes in the spring ten- sioner (4). Lock the door stop at the top again (see '"Releasing the door stop"'). © 2023 Brunner GmbH (1.2)
Page 56: Conversion Door Stop
16.4 CONVERSION DOOR STOP Releasing the door stop Lift out the firing door Convert the door contact insert and hinge insert to the other side. (1.2) © 2023 Brunner GmbH...
Page 57 Convert the locking pin to the other side of the door. The locking pin is secured with a grub screw! Convert the hinge pin and door handle to the other side of the door. © 2023 Brunner GmbH (1.2)
Page 58 Replace the furnace door. Re-lock the door stop at the top (see 'Releasing the door stop'). (1.2) © 2023 Brunner GmbH...
Page 59: Disposal
Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. © 2023 Brunner GmbH (1.2)
Page 60: Drawings And Technical Data
Dimension sheets - HKD 13 green Ø160 … mounting frame and cast iron dome Stand: 2023-08-29...
Page 61 Dimension sheets - HKD 13 green Ø160 … door frame and cast iron dome Stand: 2023-08-29...
Page 62 Dimension sheets - HKD 13 green Ø160 … mounting frame and cast iron dome low Stand: 2023-08-29...
Page 63 Dimension sheets - HKD 13 green Ø160 … door frame and cast iron dome low Stand: 2023-08-29...
Page 64 Dimension sheets - HKD 13 green Ø160 ... Mounting frame and cast iron heat exchanger rings + dome Stand: 2023-08-29...
Page 65 Dimension sheets - HKD 13 green Ø160 ... Door frame and cast iron heat exchanger rings + dome Stand: 2023-08-29...
Page 66 Dimension sheets - HKD 13 green Ø160 … mounting frame and MAS Stand: 2023-08-29...
Page 67 Dimension sheets - HKD 13 green Ø160 … door frame and MAS Stand: 2023-08-29...
Page 68 MSS-Zuglänge nebenstehend (m) Speichermasse nebenstehend (kg) Design characteristics for adjacent storage mass We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col- Stand: 2023-08-29...
Page 69 Planning and installation - HKD 13 green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Suitable for all construction types according to rules Data for functional demonstration Rated heat power Fire wood volume...
Page 70 Dimension sheets - HKD 13 Tunnel green Ø160 … mounting frame and cast iron dome Stand: 2023-08-29...
Page 71 Dimension sheets - HKD 13 Tunnel green Ø160 … door frame and cast iron dome Stand: 2023-08-29...
Page 72 Dimension sheets - HKD 13 Tunnel green Ø160 … mounting frame and cast iron dome low Stand: 2023-08-29...
Page 73 Dimension sheets - HKD 13 Tunnel green Ø160 ... Mounting frame and cast iron heat exchanger rings + dome Stand: 2023-08-29...
Page 74 Dimension sheets - HKD 13 Tunnel green Ø160 ... Door frame and cast iron heat exchanger rings + dome Stand: 2023-08-29...
Page 75 Dimension sheets - HKD 13 Tunnel green Ø160 … mounting frame and MAS Stand: 2023-08-29...
Page 76 Dimension sheets - HKD 13 Tunnel green Ø160 … door frame and MAS Stand: 2023-08-29...
Page 77 MSS-Zuglänge nebenstehend (m) Speichermasse nebenstehend (kg) Design characteristics for adjacent storage mass We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col- Stand: 2023-08-29...
Page 78 Planning and installation - HKD 13 Tunnel green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Suitable for all construction types according to rules Data for functional demonstration Rated heat power Fire wood volume...
Page 79 Special precautions: see supplied product documenta- tion Product data sheet according to (EU) 2015/1186: Supplier's name or trademark Ulrich Brunner GmbH Model identifier: HKD 13 Tunnel Energy efficiency class: Direct heat output: 9,0 kW Indirect heat output: N.A. kW Energy efficiency index:...

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Hkd 13 tunnel

Brunner HKD 13 Installation Manual

1 Basic Informations

2 Safety Precautions

3 Equipotential Bonding and Lightning Protection

4 Combustion Air

5 Product Description

6 Delivery Contents

7 Description of Parts

8 Requirements for Location

9 Overview of Fire Safety and Heat Insulation Guidelines

10 Connections and Assembly

11 Building Protection

12 Chimney and Smoke Pipe Connection

13 Mounting Instructions for EAS / EOS Variants

14 Approved Insulation Materials

15 Installation

16 Settings

17 Disposal

18 Drawings and Technical Data

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