SCHUNK TRIBOS-R Assembly And Operating Manual

Polygonal toolholder

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Assembly and operating manual
TRIBOS-R 
Polygonal toolholder
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK TRIBOS-R

  • Page 1 Assembly and operating manual TRIBOS-R  Polygonal toolholder Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1561502 Version: 01.00 | 18/12/2023 | en...
  • Page 3: Table Of Contents

    5 Operation ................... 20 5.1 Basic information................20 5.2 Clamping the tool................22 5.3 Unclamping the tool ................22 5.4 Tool changes ..................22 5.5 Coolant supply..................23 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 4 Cleaning the product ..............27 8 Troubleshooting................... 28 9 Disassembly ..................29 9.1 Basic information................29 9.2 Disassembly of the product ..............29 10 Storage....................30 11 Disposal ..................... 31 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 6: Definition Of Terms

    Wear parts and parts that come in contact with the tool or machine are not covered by the warranty. 1.3 Scope of delivery Product Tool clamping technology safety information (ID 1561465) 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 7: Accessories

    Clamping device SVP-2 Clamping device SVP-2D Reduction inserts SRE Cover for clamping device SVP-2/SVP-2D Storage rack Cover for storage rack Length adjustment LMG-M Cleaning brush for cleaning clamping diameters 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 8: Basic Safety Notes

    [/ 14]. } 3 The maintenance and storage instructions are not observed [/ 26]. } 7 The product is used with heat shrinking technology. The product is used in explosive environments. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 9: Notes On Safe Operation

    The operational safety and function of the product must not be impaired by external influences. Follow the country-specific applicable safety, accident prevention, and environmental protection regulations for the application field of the product. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 10: Personnel Qualification

    Work on the product Necessary qualification Transport Qualified personnel/ instructed person Assembly/disassembly Specialist personnel Settings/functional testing Specialist personnel Operation Qualified personnel/ instructed person Maintenance/troubleshooting Specialist personnel/ SCHUNK service personnel Disposal Specialist personnel/ SCHUNK service personnel 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 11: Personal Protective Equipment

    Use suitable assembly and transport devices*. Take precautions against pinching and crushing. * Assembly and transportation devices must be able to carry at least twice the attached weight. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 12: Constructional Changes

    After a malfunction, ensure that the product is able to function properly and no increased risks have arisen. Do not recommission the product until the malfunction has been rectified. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 13: Hazardous Points On The Product

    NOTE: Illustration may differ from the actual design. Position Danger when Danger due to Assembling/disassembling the product/ Cutting Clamping the tool Clamping the tool Crushing risk Assembling/disassembling the product Crushing risk 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 14: Technical Data

    Measured at room temperature. At higher operating temperatures, actual shank diameter and depending on the lubrication condition, the transmittable torque may be higher. The load limits of the spindle holder must be observed. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 15: Ambient Conditions And Operating Conditions

    +10 to +30 Cleaning temperature 0 to +60 Test temperature clamping force control +20 to +25 Maximum temperature, clamping without tool + 25 NOTE: The temperatures refer to the product. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 16: Maximum Rpm

    32 400 L1=150 mm TRIBOS-R 20 380 L1=200 mm 3.4 Minimum clamping depth Clamping Ø Minimum clamping depth [mm] [mm] Clamping Ø Minimum clamping depth [inch] [mm] 1 1/4 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 17: Usable Tool Shank Types

    Tool shanks with projections/markings are difficult or impossible to fit and can impair the run-out accuracy of the overall system. NOTE: Observe the minimum hardness and minimum strength of the tool shank [/ 14]. } 3 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 18: Further Information On The Product

    Data matrix code Open the website schunk.com and enter the 8-digit serial number ("SN:") located on the product in the search field. For further information, visit schunk.com/serialisierung 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 19: Design And Description

    Image Function number Starting position Clamping diameter becomes round Inserting the tool shank Tool clamped 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 20: Operation

    Take appropriate protective measures to secure danger zones. Wear suitable protective equipment. CAUTION Risk of injury from tools with sharp edges! Sharp edges on tools can cause cuts. Wear protective gloves when assembling the tool. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 21 Observe the minimum clamping depth of the tool. NOTE The product may only be equipped with an SVP clamping device. Observe the operating manual of the corresponding SVP clamping device. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 22: Clamping The Tool

    Remove the product from the SVP clamping device. 5.4 Tool changes Unclamp and remove the tool [/ 22]. } 5.3 Join and clamp the new tool [/ 22]. } 5.2 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 23: Coolant Supply

    To connect the coolant supply via the collar, proceed as follows: Unscrew and remove the set-screw (item 1). Turn in the coolant supply. NOTE: Set-screw (item 2) is used to close the hole and may not be unscrewed. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 24: Assembly

    CAUTION Risk of possible damage to the product! When transporting and handling the product, ensure that it is not damaged by knocks, impact, etc. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 25: Assembly Of The Product

    Check that the product is in the correct position and securely clamped in the machine. Important! Safe clamping of the product in the machine must be ensured! 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 26: Maintenance

    Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 27: Intervals And Tasks

    NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 28: Troubleshooting

    Use the tool shank recesses without recesses If you have any questions regarding troubleshooting, our technical after-sales service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 29: Disassembly

    Remove the product. If necessary, remove tool [/ 22]. } 5.3 NOTE: To avoid damage, only place the product on a clean and soft surface. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 30: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. Comply with the storage temperature specified in the technical data. Store the product in a suitable transport container. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 31: Disposal

    Disposal 11 Disposal Follow local regulations on dispatching product components for recycling or proper disposal. Alternatively, you can return the product to SCHUNK for correct disposal. 01.00 | TRIBOS-R | Assembly and operating manual | en | 1561502...
  • Page 32 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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