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Translation of the original manual Assembly and operating manual TCU-Z Tolerance Compensation Unit...
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Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
Product is not moving.................. 19 Product does not lock itself? ................ 19 Product does not execute the full stroke for the locking? ......... 19 Locking force decreases during locking .............. 19 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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6.4.2 Variant without locking (OV) .............. 22 Servicing and assembling the product.............. 22 Assembly drawing.................... 23 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation............... 26 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Parts touching the workpiece and wear parts are not included in the warranty. 1.3 Scope of delivery The scope of delivery includes • Tolerance Compensation Unit TCU-Z in the version ordered 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
• When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. • Secure the product against falling during transportation and handling. • Stand clear of suspended loads. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Parts are under spring tension on products which clamp using spring force or which have a gripping force maintenance. Only specially trained staff should disassemble the product. • 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Optional, SCHUNK can provide an adapter plate with hole pattern for mounting holes. The adapter plate (2) is mounted to the robot (1) and to the TCU-Z (3) (see our catalog for mounting data). SCHUNK gripper types PGN-plus, DPG, PGB and JPG are attached directly to the TCU-Z.
The mounting screws (51) are pre-assembled in the product. Fix the product on the fixing bore, using the cylindrical pin. Ø Tighten mounting screws (51) with a hexagon Ø screwdriver.IMPORTANT! Observe tightening torque 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Thread in the main air G1/8 connections Hose connection Connect the compressed air line to the mounted air connection (air connection not included in the scope of delivery) 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Check seals, if necessary, disassemble the product and replace seals. Too much grease in the mechanical Clean and lubricate product. movement space. Pressure drops below minimum. Check air supply. 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
CAUTION Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. Reduce the lubricant intervals accordingly. • 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Separate housing top (02) from the flange bottom (01). Ø Unscrew screws (49) and remove cylinder cover (04). Ø Remove cylinder piston (03) from the housing-top (02) Ø 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
• Replace all wear parts / seals. – Position of the wearing parts Assembly drawing 23] – Seal kit Seal kit 7] Assembly takes place in the opposite order to disassembly Assembly 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Maintenance 6.6 Assembly drawing Assembling of the variant without locking (OV) 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Assembling of the variant with locking (MV) Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. only for TCU-Z 64, TCU-Z 100. TCU-Z 160 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, February 2020 p.p. Ralf Winkler, Manager for development of gripping system components 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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