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Summary of Contents for SCHUNK TCU-Z
- Page 1 Translation of the original manual Assembly and operating manual TCU-Z Tolerance Compensation Unit...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Product is not moving.................. 19 Product does not lock itself? ................ 19 Product does not execute the full stroke for the locking? ......... 19 Locking force decreases during locking .............. 19 02.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 4 6.4.2 Variant without locking (OV) .............. 22 Servicing and assembling the product.............. 22 Assembly drawing.................... 23 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation............... 26 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 6: Applicable Documents
Parts touching the workpiece and wear parts are not included in the warranty. 1.3 Scope of delivery The scope of delivery includes • Tolerance Compensation Unit TCU-Z in the version ordered 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 7: Accessories
ID number TCU-Z 64-MV 0324871 TCU-Z 80-MV 0324873 TCU-Z 100-MV 0324875 TCU-Z 125-MV 0324877 TCU-Z 160-MV 0324879 TCU-Z 200-MV 0324881 Contents of the sealing kit, Assembly drawing 23]. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 9: Environmental And Operating Conditions
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 10: Personal Protective Equipment
• When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. • Secure the product against falling during transportation and handling. • Stand clear of suspended loads. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 11: Disposal
Parts are under spring tension on products which clamp using spring force or which have a gripping force maintenance. Only specially trained staff should disassemble the product. • 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 12: Technical Data
80 100 125 160 200 Weight [kg] 0.09 0.15 0.3 0.47 0.65 1.35 2.45 permissible operating - 10 to + 90 temperature [°C] Noise emission [dB(A)] ≤ 10 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 13: Assembly
Optional, SCHUNK can provide an adapter plate with hole pattern for mounting holes. The adapter plate (2) is mounted to the robot (1) and to the TCU-Z (3) (see our catalog for mounting data). SCHUNK gripper types PGN-plus, DPG, PGB and JPG are attached directly to the TCU-Z. -
Page 14: Mechanical Connection
The mounting screws (51) are pre-assembled in the product. Fix the product on the fixing bore, using the cylindrical pin. Ø Tighten mounting screws (51) with a hexagon Ø screwdriver.IMPORTANT! Observe tightening torque 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 15: Mounting At The Handling Device
Data for mounting at the adapter plate / at the handling devic Item Mounting TCU-Z 80 100 125 160 200 thread diameter M3 M5 M6 M6 M8 M8 M10 Max. screw-in depth [mm] 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 16: Pneumatic Connection
Thread in the main air G1/8 connections Hose connection Connect the compressed air line to the mounted air connection (air connection not included in the scope of delivery) 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 17: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 18: Mounting The Programmable Magnetic Switch (Mms-P)
Secure the sensor (1) using the set-screw (4). Ø Tightening torque: 10 Ncm Adjust sensor (1), see sensor assembly and operating manual. Ø Setting dimensions TCU-Z Dimension I [mm] 40.9 48.9 58.9 71.4 88.9 108.9 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 19: Troubleshooting
Check seals, if necessary, disassemble the product and replace seals. Too much grease in the mechanical Clean and lubricate product. movement space. Pressure drops below minimum. Check air supply. 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 20: Maintenance
CAUTION Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. Reduce the lubricant intervals accordingly. • 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 21: Lubricants/Lubrication Points (Basic Lubrication)
Separate housing top (02) from the flange bottom (01). Ø Unscrew screws (49) and remove cylinder cover (04). Ø Remove cylinder piston (03) from the housing-top (02) Ø 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 22: Variant Without Locking (Ov)
• Replace all wear parts / seals. – Position of the wearing parts Assembly drawing 23] – Seal kit Seal kit 7] Assembly takes place in the opposite order to disassembly Assembly 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 23: Assembly Drawing
Maintenance 6.6 Assembly drawing Assembling of the variant without locking (OV) 02.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 24 Assembling of the variant with locking (MV) Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. only for TCU-Z 64, TCU-Z 100. TCU-Z 160 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Page 25: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, February 2020 p.p. Ralf Winkler, Manager for development of gripping system components 02.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 26: Annex To Declaration Of Incorporation
1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 02.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 27 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
- Page 28 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | TCU-Z | Assembly and operating manual | en | 389464...
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