SCHUNK TRIBOS-Mini Assembly And Operating Manual

Polygonal toolholder

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Assembly and operating manual
TRIBOS-Mini 
Polygonal toolholder
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK TRIBOS-Mini

  • Page 1 Assembly and operating manual TRIBOS-Mini  Polygonal toolholder Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1561525 Version: 01.00 | 18/12/2023 | en...
  • Page 3: Table Of Contents

    5 Operation ................... 25 5.1 Basic information................25 5.2 Clamping the tool................27 5.2.1 Product with HSK, SK, JIS-BT, Capto or ER mount, ER mount not coolant- proof ..................27 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 4 Cleaning the product ..............36 8 Troubleshooting................... 37 9 Disassembly ..................38 9.1 Basic information................38 9.2 Disassembly of the product ..............38 10 Storage....................39 11 Disposal ..................... 40 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 6: Definition Of Terms

    Wear parts and parts that come in contact with the tool or machine are not covered by the warranty. 1.3 Scope of delivery Product Tool clamping technology safety information (ID 1561465) 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 7: Accessories

    Cleaning brush for cleaning clamping diameters additionally for products with ER mount: Depth stop Actuation key cap nut additionally for products with HJND mount: Torque wrench Adapter Open-end socket wrench 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 8: Basic Safety Notes

    [/ 14]. } 3 The maintenance and storage instructions are not observed [/ 35]. } 7 The product is used with heat shrinking technology. The product is used in explosive environments. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 9: Notes On Safe Operation

    The operational safety and function of the product must not be impaired by external influences. Follow the country-specific applicable safety, accident prevention, and environmental protection regulations for the application field of the product. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 10: Personnel Qualification

    Work on the product Necessary qualification Transport Qualified personnel/ instructed person Assembly/disassembly Specialist personnel Settings/functional testing Specialist personnel Operation Qualified personnel/ instructed person Maintenance/troubleshooting Specialist personnel/ SCHUNK service personnel Disposal Specialist personnel/ SCHUNK service personnel 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 11: Personal Protective Equipment

    Use suitable assembly and transport devices*. Take precautions against pinching and crushing. * Assembly and transportation devices must be able to carry at least twice the attached weight. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 12: Constructional Changes

    After a malfunction, ensure that the product is able to function properly and no increased risks have arisen. Do not recommission the product until the malfunction has been rectified. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 13: Hazardous Points On The Product

    NOTE: Illustration may differ from the actual design. Position Danger when Danger due to Assembling/disassembling the product/ Cutting Clamping the tool Clamping the tool Crushing risk Assembling/disassembling the product Crushing risk 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 14: Technical Data

    For products with an ER or HJND mount, individual specifications must be observed! NOTE For products with a HJND mount, the permissible direction of rotation must be observed! 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 15 [Nm] force F [N] * 3/16 * = with 2.5x clamping Ø, however max. 50 mm tool projecting length Maximum tightening torque of the cap nut [Nm] 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 16 [Nm] force F [N] * 3/16 * = with 2.5x clamping Ø, however max. 50 mm tool projecting length Maximum tightening torque of the cap nut [Nm] 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 17 [Nm] force F [N] * 3/16 * = with 2.5x clamping Ø, however max. 50 mm tool projecting length Maximum tightening torque of the cap nut [Nm] 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 18 [Nm] force F [N] * * = with 2.5x clamping Ø, however max. 50 mm tool projecting length Thread Maximum tightening torque of the HJND interface [Nm] 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 19: Ambient Conditions And Operating Conditions

    CAPTO C4 85 000 ER11 to ER20 40 000 ER25 to ER32 35 000 HJND 50 * Limit speeds for products with HJND mount, see datasheet at: schunk.com/downloads 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 20: Minimum Clamping Depth And Max. Clamping Depth

    ER 25 / ER 32 3/16 inch 17.5 not coolant- 1/4 inch 17.5 proof ER 16 / ER 20 3-5 mm ER 25 / ER 32 coolant-proof HJND 50 3-4 mm 17.5 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 21: Usable Tool Shank Types

    Tool shanks with projections/markings are difficult or impossible to fit and can impair the run-out accuracy of the overall system. NOTE: Observe the minimum hardness and minimum strength of the tool shank } 3 [/ 14]. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 22: Product With Er Mount Coolant-Proof Or Hjnd Mount

    Tool shanks with projections/markings are difficult or impossible to fit and can impair the run-out accuracy of the overall system. NOTE: Observe the minimum hardness and minimum strength of the tool shank } 3 [/ 14]. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 23: Further Information On The Product

    Data matrix code Open the website schunk.com and enter the 8-digit serial number ("SN:") located on the product in the search field. For further information, visit schunk.com/serialisierung 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 24: Design And Description

    Image number Function Starting position Clamping diameter becomes round Inserting the tool shank Tool clamped 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 25: Operation

    Risk of injury due to ejection of the product with HJND interface if the direction of rotation is incorrect. Observe the direction of rotation in the technical data. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 26 Observe the minimum clamping depth of the tool. NOTE The product may only be equipped with an SVP clamping device. Observe the operating manual of the corresponding SVP clamping device. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 27: Clamping The Tool

    ①! This is the only way to ensure that the clamping surfaces are correctly positioned on the solid shank of the tool. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 28: Product With Coolant-Proof Er Mount

    Remove the product from the SVP clamping device with the tool clamped. CAUTION! Only tools with smooth tool shanks according to DIN 1835-1 Form A and DIN 6535 Form HA may be clamped } 3.5 [/ 21]. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 29: Unclamping The Tool

    Remove the product from the SVP clamping device. 5.4 Tool changes Unclamp and remove the tool [/ 29]. } 5.3 Join and clamp the new tool } 5.2 [/ 27]. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 30: Coolant Supply

    To connect the coolant supply via the collar, proceed as follows: Unscrew and remove the set-screw (item 1). Turn in the coolant supply. NOTE: Set-screw (item 2) is used to close the hole and may not be unscrewed. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 31: Assembly

    CAUTION Risk of possible damage to the product! When transporting and handling the product, ensure that it is not damaged by knocks, impact, etc. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 32: Assembly Of The Product

    Check that the product is in the correct position and securely clamped in the machine. Important! Safe clamping of the product in the machine must be ensured! 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 33: Product With Er Mount

    Assembly 6.2.2 Product with ER mount Position Description 30° chamfer Tool 90° surface Cap nut 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 34: Product With Hjnd Mount

    } 3 Check that the product is in the correct position and securely clamped in the machine. Important! Safe clamping of the product in the machine must be ensured! 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 35: Maintenance

    Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 36: Intervals And Tasks

    NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 37: Troubleshooting

    Use the tool shank recesses without recesses If you have any questions regarding troubleshooting, our technical after-sales service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 38: Disassembly

    Remove the product. If necessary, remove tool } 5.3 [/ 29]. NOTE: To avoid damage, only place the product on a clean and soft surface. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 39: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. Comply with the storage temperature specified in the technical data. Store the product in a suitable transport container. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 40: Disposal

    Disposal 11 Disposal Follow local regulations on dispatching product components for recycling or proper disposal. Alternatively, you can return the product to SCHUNK for correct disposal. 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 41 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 42 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 43 01.00 | TRIBOS-Mini | Assembly and operating manual | en | 1561525...
  • Page 44 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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