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Summary of Contents for SCHUNK TCU-Z
- Page 1 Assembly and operating manual TCU-Z Tolerance Compensation Unit Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389464 Version: 03.00 | 26/09/2023 | en...
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Page 3: Table Of Contents
Assembly at the robot ..............14 4.2.2 Mounting at the handling device........... 15 4.3 Pneumatic connection................16 4.4 Mounting the sensor................17 4.4.1 Mounting the programmable magnetic switch (MMS-P) ...... 17 03.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 4 7 Translation of the original declaration of incorporation ......... 27 8 UKCA declaration of incorporation ............28 9 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................29 03.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 6: Applicable Documents
TCU-Z 64 TCU-Z 80 TCU-Z 100 TCU-Z 125 TCU-Z 160 TCU-Z 200 1.1.4 Variants This operating manual applies to the following variations: TCU-Z Without "locking" TCU-Z With "locking" 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 7: Warranty
0324871 TCU-Z 80-MV 0324873 TCU-Z 100-MV 0324875 TCU-Z 125-MV 0324877 TCU-Z 160-MV 0324879 TCU-Z 200-MV 0324881 Tab.: ID.-No. of the seal kit contents of the sealing kit, } 6.6 [/ 25]. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 8: Basic Safety Notes
Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 9: Personnel Qualification
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 10: Personal Protective Equipment
Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 11: Disposal
Risk of injury due to spring forces! Parts are under spring tension on products which clamp using spring force or which have a gripping force maintenance. Only specially trained staff should disassemble the product. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 12: Technical Data
3.2 Without "Locking" (OV) TCU-Z 100 125 160 200 Weight [kg] 0.15 0.3 0.47 0.6 1.35 2.45 permissible operating - 10 to + 90 temperature [°C] Noise emission [dB(A)] ≤ 10 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 13: Assembly
Optional, SCHUNK can provide an adapter plate with hole pattern for mounting holes. The adapter plate (2) is mounted to the robot (1) and to the TCU-Z (3) (see our catalog for mounting data). SCHUNK gripper types PGN-plus, DPG, PGB and JPG are attached directly to the TCU-Z. -
Page 14: Mechanical Connection
Item Mounting TCU-Z 80 100 125 160 200 pan screw DIN 7984 M3 M4 M6 M6 M8 M8 M10 Tightening torque [Nm] 1.27 3.0 10.1 10.1 24. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 15: Mounting At The Handling Device
100 125 160 200 thread diameter M6 M6 M8 M8 M10 Max. screw-in depth [mm] Tab.: Data for mounting at the adapter plate / at the handling devic 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 16: Pneumatic Connection
Thread in the main air G1/8 connections Hose connection Connect the compressed air line to the mounted air connection (air connection not included in the scope of delivery) 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 17: Mounting The Sensor
I1 into the groove (2), see following table. Turn the sensor (1) into the groove (2). OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). 03.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 18 Secure the sensor (1) using the set-screw (4). Tightening torque: 10 Ncm Adjust sensor (1), see sensor assembly and operating manual. TCU-Z Dimension I [mm] 40.9 48.9 58.9 71.4 88.9 108.9 Tab.: Setting dimensions 03.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Page 19: Troubleshooting
Check seals, if necessary, disassemble the product and replace seals. Too much grease in the mechanical Clean and lubricate product. movement space. Pressure drops below minimum. Check air supply. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 20: Maintenance
CAUTION Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. Reduce the lubricant intervals accordingly. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 21: Lubricants/Lubrication Points (Basic Lubrication)
The product contains food-compliant lubricants as standard. The requirements of standard EN 1672-2:2020 are not fully met. NOTE Change contaminated food-compliant lubricant. Observe information in the safety data sheet from the lubricant manufacturer. 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 22: Disassemble The Product
(09). Separate housing top (02) from the flange bottom (01). Unscrew screws (49) and remove cylinder cover (04). Remove cylinder piston (03) from the housing-top (02) 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 23: Variant Without Locking (Ov)
Remove screws (51) and separate product form the adapter plate. Remove screws (52) from the housing-top (02). Remove screws (53) then remove bolt (09). Separate housing top (22) from the flange bottom (01). 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 24: Servicing And Assembling The Product
Replace all wear parts / seals. – Position of the wearing parts } 6.6 [/ 25] – Seal kit } 1.4.1 [/ 7] Assembly Assembly takes place in the opposite order to disassembly 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 25: Assembly Drawing
Maintenance 6.6 Assembly drawing Assembling of the variant without locking (OV) 03.00 | TCU-Z | Assembly and operating manual | en | 389464... - Page 26 Assembling of the variant with locking (MV) Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. only for TCU-Z 64, TCU-Z 100. TCU-Z 160 03.00 | TCU-Z | Assembly and operating manual | en | 389464...
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Page 27: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, July 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 28: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, July 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 03.00 | TCU-Z | Assembly and operating manual | en | 389464... -
Page 29: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 30 03.00 | TCU-Z | Assembly and operating manual | en | 389464...
- Page 31 03.00 | TCU-Z | Assembly and operating manual | en | 389464...
- Page 32 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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