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Summary of Contents for SCHUNK TCU-P
- Page 1 Assembly and Operating Manual TCU-P Tolerance compensation unit Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389462 Version: 06.00 | 11/09/2023 | en...
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Page 3: Table Of Contents
4 Assembly.................... 16 4.1 Assembly example................16 4.2 Mechanical connection................. 17 4.2.1 Assembly at the robot ..............17 4.2.2 Mounting at the handling device........... 18 4.3 Air connection ..................19 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... - Page 4 7 Translation of the original declaration of incorporation ......... 29 8 UKCA declaration of incorporation ............30 9 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................31 06.00 | TCU-P | Assembly and Operating Manual | en | 389462...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 6: Applicable Documents
Parts touching the workpiece and wear parts are not included in the warranty. 1.3 Scope of delivery The scope of delivery includes Tolerance compensation unit TCU-P in the version ordered Assembly and Operating Manual Accessory pack 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 7: Accessories
0324872 TCU-P 100-MV 0324874 TCU-P 125-MV 0324876 TCU-P 160-MV 0324878 TCU-P 200-MV 0324880 TCU-P 240-MV 0324882 Tab.: ID.-No. of the seal kit contents of the sealing kit, } 6.5 [/ 26]. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 8: Basic Safety Notes
Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 9: Personnel Qualification
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 10: Personal Protective Equipment
Eliminate any malfunction immediately. Observe the care and maintenance instructions. Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 11: Transport
If the energy supply is connected, do not move any parts by hand. Do not reach into the open mechanism or movement area of the product during operation. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 12: Protection During Handling And Assembly
Falling and violently ejected components can cause serious injuries and even death. Take appropriate protective measures to secure the danger zone. Never step into the danger zone during operation. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 13: Protection Against Dangerous Movements
The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 14: Notes On Particular Risks
Risk of injury due to spring forces! Parts are under spring tension on products which clamp using spring force or which have a gripping force maintenance. Only specially trained staff should disassemble the product. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 15: Technical Data
≤ 70 3.2 Without “Locking” (OV) Size Weight [kg] 0.08 0.22 0.55 Permissible operating -10 to +90 °C / 14 to 194 °F temperature Noise emission [dB(A)] ≤ 10 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 16: Assembly
Optional, SCHUNK can provide an adapter plate with hole pattern for mounting holes. The adapter plate (2) is mounted to the robot (1) and to the TCU-P (3) (see our catalog for mounting data). SCHUNK gripper types PGN-plus, DPG, PGB and JPG are attached directly to the TCU-P. -
Page 17: Mechanical Connection
The centering sleeves (50) are included in the accessory kit. The mounting screws (51) are already pre-assembled in the product. Fix the product via the boreholes provided using the centering sleeves (50). 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 18: Mounting At The Handling Device
Maximum depth of engagement [mm] 4.2.2 Mounting at the handling device Tab.: Data for mounting at the adapter plate / handling device Item Mounting thread diameter Max. screw-in depth [mm] 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 19: Air Connection
Open only the air connections that are needed. Close unused main air connections using the screw plugs from the enclosed pack. For a hose-free direction connection, use the O-rings from the enclosed pack. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 20: Mounting The Sensor
OR: If there is no stop present, adjust the projection of sensor l1 or l2, see the "Setting dimensions" table. Secure the sensor (1) using the set-screw. Tightening torque: 10 Ncm 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... - Page 21 Adjust sensor, see Assembly and Operating Manual for the sensor. Installing the sensor Sensor Stop Lower edge of the TCU-P up to double arrow on sensor Lower edge of the TCU-P up to the front of the sensor Tab.: Setting dimensions Size Dimension I [mm] 57.5...
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Page 22: Troubleshooting
Check seals, if necessary, disassemble the product and replace seals. Too much grease in the mechanical Clean and lubricate product. movement space. Pressure drops below minimum. Check air supply. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 23: Maintenance
Clean all parts thoroughly, check for damage and wear, if necessary replace seals and wearing parts,Oil or grease external steel parts, } 6.5 [/ 26] Replace shear pads, } 6.4 [/ 25] 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 24: Lubricants/Lubrication Points (Basic Lubrication)
The product contains food-compliant lubricants as standard. The requirements of standard EN 1672-2:2020 are not fully met. NOTE Change contaminated food-compliant lubricant. Observe information in the safety data sheet from the lubricant manufacturer. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 25: Disassembly And Assembly
Unscrew screws (49) and remove cylinder cover (04). Remove cylinder piston (03) from the housing-top (02) Remove screws (52) from the flange-bottom (01) and replace shear pads (15). 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 26: Variant Without Locking (Ov)
(15/16). 6.5 Drawings The following figures are example images. They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 27: Assembling Of The Variant With Locking (Mv)
Contained in accessory pack. Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. *** only for TCU-P 64, TCU-P 100, TCU-P 160 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 28: Assembling Of The Variant Without Locking (Ov)
Maintenance 6.5.2 Assembling of the variant without locking (OV) Assembling of the variant without locking (OV) 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 29: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, July 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 30: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, July 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 06.00 | TCU-P | Assembly and Operating Manual | en | 389462... -
Page 31: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 32 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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