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REP ARES Assembly Instructions Manual
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REP ARES Assembly Instructions Manual

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ARES
6-POST
1X INCLUDED
1X INCLUDED
1X INCLUDED
2X NOT INCLUDED
1X NOT INCLUDED
2X NOT INCLUDED
2X NOT INCLUDED
5000 SERIES ONLY
4MM
8MM
10MM
17MM
19MM
24MM
36MM
45-0105-V2

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Summary of Contents for REP ARES

  • Page 1 ARES 6-POST 1X INCLUDED ® 1X INCLUDED 10MM 1X INCLUDED 17MM 2X NOT INCLUDED 19MM 1X NOT INCLUDED 24MM 2X NOT INCLUDED 36MM 2X NOT INCLUDED 5000 SERIES ONLY 45-0105-V2...
  • Page 2 25-0990 25-0989 PR-4000 - 10-0252 25-0304 25-0306 PR-4000 PR-4000 PR-5000 - 10-0253 PR-5000 LEFT TROLLEY PR-5000 RIGHT TROLLEY STEP 3 OR 4 RIGHT TROLLEY STEP 3A STEP 3A LEFT TROLLEY STEP 3B STEP 3B PR-4000 - 25-0966 PR-4000 - 25-0908 PR-4000 - 25-0275 PR-5000 - 25-0282 PR-5000 - 25-0283...
  • Page 3 80" - 15-0968 93" - 15-0383 STEP 12 25-0308 STEP 12 10-0328 STEP 15 25-0973 STEP 13 10-0179 STEP 16 10-0325 10-0294 STEP 12 STEP 13 25-1052 25-0313 10-0527 STEP 17 STEP 12A STEP 13 25-0963 STEP 12 10-0017 UPPER LOWER CABLE STEP 18...
  • Page 4 4000 SERIES 5000 SERIES 36MM 24MM 2X NOT INCLUDED 2X NOT INCLUDED 10-0022 10-0057 M16X2.00, L120 M16X2.00, L110 10-0030 10-0025 STEPS 4, 5, 6, 7, STEP 4 M24X3.00, L120 M24X3.00, L130 STEPS 4, 5, 6, 7, 8, 9, 10, & 11 STEP 4 8, 9, 10, &...
  • Page 5 NOT NEEDED FOR ASSEMBLY 25-1536 25-1097 10-0130 25-0957 15-0945 25-0955...
  • Page 6 SAFETY TWO PEOPLE ARE STRONGLY ENCOURAGED FOR SAFETY. A LADDER OR STEP-STOOL IS RECOMMENDED FOR EASE OF INSTALL. THIS PRODUCT MUST BE ASSEMBLED ON A FLAT, LEVEL SURFACE TO FUNCTION PROPERLY. KEEP HANDS AWAY FROM CABLE AND PULLEYS DURING OPERATION. KEEP CLOTHING, LONG HAIR, FINGERS, AND OTHER BODY PARTS AWAY FROM MOVINg PARTS.
  • Page 7 LAT-PULLDOWN & LOW ROW ATTACHMENT REAR BASE STABELIZERS BARBELL STORAGE COMPACT LOGO PLATE CROSSMEMBERS 1.25" OR 2.00" STRAIGHT PULL-UP BARS...
  • Page 8 24MM 36MM 2X NOT INCLUDED 2X NOT INCLUDED 4000 SERIES 5000 SERIES REMOVE: LAT PULLDOWN LOW ROW ATTACHMENTS...
  • Page 9 24MM 36MM 2X NOT INCLUDED 2X NOT INCLUDED 4000 SERIES 5000 SERIES REMOVE: REAR BASE STABILIZER...
  • Page 10 36MM 2X NOT INCLUDED 5000 SERIES REMOVE: BARBELL HANGERS AND BARBELL TUBE STANDS BARBELL HANGER BARBELL TUBE STAND...
  • Page 11 24MM 36MM 2X NOT INCLUDED 2X NOT INCLUDED 4000 SERIES 5000 SERIES REMOVE: LPC LOGO PLATE FOR PR-4000-LPC AND PR-5002-LPC-COMPACT...
  • Page 12 24MM 36MM 2X NOT INCLUDED 2X NOT INCLUDED 4000 SERIES 5000 SERIES REMOVE: PULL UP BARS ATTACHED TO FRONT UPRIGHTS NOTE: REATTACH PULL-UP BARS AFTER...
  • Page 13 24MM 2X NOT INCLUDED 4000 SERIES LOOSEN 36MM ALL HARDWARE 2X NOT INCLUDED 5000 SERIES...
  • Page 14 4000 SERIES - 10-0024 5000 SERIES - 10-0315 4000 SERIES - N/A 5000 SERIES - 10-0310 4000 SERIES - 10-0023 5000 SERIES - 10-0026 4000 SERIES - 10-0023 5000 SERIES - 10-0026 4000 SERIES - 10-0057 5000 SERIES - 10-0030...
  • Page 15 PR-4000 PR-5000...
  • Page 16 PR-4000 10-0252 25-0990 PR-4000 LEFT TROLLEY LEFT TROLLEY 25-0989 25-0990 PR-4000 RIGHT TROLLEY RIGHT TROLLEY 25-0989 10-0252 10-0252 NOTE: PR-4000 TROLLEY HANDLES WILL BE ON THE BACK OF THE UPRIGHTS.
  • Page 17 PR-5000 10-0253 25-0306 PR-5000 LEFT TROLLEY LEFT TROLLEY 25-0306 25-0304 PR-5000 RIGHT TROLLEY RIGHT TROLLEY 25-0304 10-0253 10-0253 NOTE: PR-5000 TROLLEY HANDLES WILL BE ON THE OUTSIDE OF THE UPRIGHTS.
  • Page 18 4000 5000...
  • Page 19 DO NOT FULLY TIGHTEN HARDWARE. HAND TIGHTEN ONLY UNTIL 21...
  • Page 20 10-0026 M24, WASHER 10-0023 M16, WASHER PR-4000 - 25-0966 PR-4000 - 25-0908 PR-5000 - 25-0282 PR-5000 - 25-0283 10-00310 M24, WASHER, SPLIT-LOCK 10-0024 10-0022 M16X2.00, NUT, 10-0315 M16X2.00, L120 NYLON INSERT M24X3.00, NUT 10-0025 PR-4000 - 25-0275 4000 SERIES M24X3.00, L130 PR-5000 - 25-0970 5000 SERIES REUSED FROM...
  • Page 21 IF REMOVED EARLIER, REINSTALL PULL UP BAR ONTO FRONT UPRIGHT...

  • Page 22: Top View

    10-0026 M24, WASHER 10-0023 M16, WASHER 10-0310 M24, WASHER, PR-4000 - 25-0971 SPLIT-LOCK PR-5000 - 25-0285 10-0024 10-0057 M16X2.00, NUT, 10-0315 M16X2.00, L110 NYLON INSERT M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 4000 SERIES - 10-0057 5000 SERIES - 10-0030 4000 SERIES - 10-0023 4000 SERIES - 10-0024 5000 SERIES - 10-0026...
  • Page 23 10-0026 M24, WASHER 10-0023 M16, WASHER 10-0310 PR-4000 - 25-0983 PR-4000 - 25-0984 M24, WASHER, PR-5000 - 25-0300 PR-5000 - 25-0296 SPLIT-LOCK 10-0024 10-0057 M16X2.00, NUT, 10-0315 10-0023 M16X2.00, L110 NYLON INSERT M16, WASHER M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 10-0024 M16X2.00, NUT,...
  • Page 24 10-0026 M24, WASHER 10-0023 M16, WASHER 10-0310 PR-4000 - 25-0968 M24, WASHER, PR-5000 - 25-0280 SPLIT-LOCK 10-0024 10-0057 M16X2.00, NUT, 10-0315 M16X2.00, L110 NYLON INSERT M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 4000 SERIES - 10-0057 5000 SERIES - 10-0030 4000 SERIES - 10-0023 5000 SERIES - 10-0026 4000 SERIES - 25-0968...
  • Page 25 10-0026 M24, WASHER 10-0023 M16, WASHER PR-4000 - 25-0979 PR-4000 - 25-0977 PR-5000 - 25-0298 PR-5000 - 25-0294 10-0310 M24, WASHER, SPLIT-LOCK 10-0024 10-0057 M16X2.00, NUT, 10-0315 M16X2.00, L110 NYLON INSERT M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 4000 SERIES - 10-0057 5000 SERIES - 10-0030 4000 SERIES - 10-0023...
  • Page 26 10-0026 M24, WASHER 10-0023 M16, WASHER PR-4000 - 25-0964 PR-4000 - 25-0316 10-0310 PR-5000 - 25-0290 PR-5000 - 25-0281 M24, WASHER, SPLIT-LOCK 10-0024 M16X2.00, NUT, 10-0315 NYLON INSERT M24X3.00, NUT 4000 SERIES 5000 SERIES 4000 SERIES - 25-0316 5000 SERIES - 25-0281 4000 SERIES - 25-0964 5000 SERIES - 25-0290 4000 SERIES - 10-0026...
  • Page 27 PR-4000 - 25-1096 10-0026 PR-5000 - 25-1095 M24, WASHER 10-0023 M16, WASHER 10-0310 M24, WASHER, SPLIT-LOCK 10-0024 10-0057 M16X2.00, NUT, 10-0315 M16X2.00, L110 NYLON INSERT M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 4000 SERIES - 10-0023 5000 SERIES - 10-0026 4000 SERIES - 10-0023 4000 SERIES - N/A 5000 SERIES - 10-0026...
  • Page 28 10-0026 M24, WASHER 10-0023 M16, WASHER PR-4000 - 25-0975 PR-4000 - 25-0973 10-0310 PR-5000 - 25-0288 PR-5000 - 25-0287 M24, WASHER, SPLIT-LOCK 10-0024 10-0057 M16X2.00, NUT, 10-0315 M16X2.00, L110 NYLON INSERT M24X3.00, NUT 10-0030 M24X3.00, L120 4000 SERIES 5000 SERIES 4000 SERIES - 25-0975 5000 SERIES - 25-0288 4000 SERIES - 10-0023...
  • Page 29 NOTE: STEPS 12 AND 13 ARE FOR ONE WEIGHT STACK ONLY. ASSEMBLE ONE WEIGHT STACK AND SECURE IT BEFORE STARTING TO ASSEMBLE THE OTHER WEIGHT STACK. 130 LB 260 LB 155 LB 310 LB...
  • Page 30 80" - 15-0968 93" - 15-0383 130 LB 25-0308 260 LB 25-0313 10-0325 25-0963 25-0963 25-0308 10-0325 10-0325 25-0313 80" - 15-0968 93" - 15-0383 80" - 15-0968 93" - 15-0383 ENSURE PIN STORAGE HOLE IS TOWARDS THE FRONT OF THE RACK 25-0963 25-0308 10-0325...
  • Page 31 80" - 15-0968 93" - 15-0383 155 LB 25-0308 310 LB 25-0313 10-0325 USED 25-0963 25-0963 25-0308 10-0325 10-0325 80" - 15-0968 93" - 15-0383 80" - 15-0968 93" - 15-0383 ENSURE PIN STORAGE HOLE IS TOWARDS THE FRONT OF THE RACK 25-0963 25-0308 10-0325...
  • Page 32 130 LB 155 LB 260 LB 310 LB...
  • Page 33 10-0078 10-0294 M10, WASHER, SILVER 10-0156 M10X1.50, L40, SILVER 10-0527 17MM 1. LEAN GUIDE RODS SLIGHTLY OUTWARD TO INSTALL THE COLLAR, DAMPER, AND RETAINER. 2X NOT INCLUDED 25-0973 2. INSERT AND INSTALL WASHERS AND BOLTS. 25-0973 10-0527 10-0294 10-0527 10-0294 10-0078 10-0156 VIEW OF BOLTS...
  • Page 34 FOR OTHER WEIGHT STACK REPEAT 130 LB 260 LB REPEAT 155 LB 310 LB...
  • Page 35 10-0328 10-0328 10-0328 REPEAT FOR OTHER SIDE...
  • Page 36 10-0179 10-0179...
  • Page 37 10-0015 M12, WASHER 10-0172 M12X1.75, L30 SOCKET HEAD CAP 10MM 1X INCLUDED 25-1052 1X INCLUDED LOOSEN SET SCREWS IN PULLEY BRACKET 10-0172 10-0015 25-1052...
  • Page 38 UPPER CABLE UPPER CABLE UNWIND UPPER CABLE -LENGTH NOT TO SCALE -ENSURE CABLE HAS NO TWISTS, COILS, OR KINKS. -COMPLETE STEPS FOR ONE CABLE ONLY. ONCE THE FIRST UPPER CABLE IS INSTALLED, REPEAT THE STEPS FOR THE OTHER UPPER CABLE.
  • Page 39 17MM UPPER 2X NOT INCLUDED CABLE -REMOVE BOLT, U-CONNECTOR, AND CABLE BALL FROM UPPER CABLE. -CABLE BALLS MAY VARY IN SIZE. KEEP ALL BALLS WITH ORIGINAL CABLES. TIP: LIFT THE HEADPLATE AND INSERT THE WEIGHT SELECTOR PIN IN THE SECOND PLATE, LEAVING AT LEAST TWO PLATES WORTH OF GAP BETWEEN THE HEADPLATE AND SECOND PLATE AS SHOWN.
  • Page 40 -USING THE CLEARED END FROM , THREAD THE 10-0445 CABLE THROUGH THE BRACKETS STARTING AT THE M10, WASHER, BLACK TROLLEY (VIEW A). UPPER CABLE 10-0421 M10X1.50, NUT, -REMOVE HARDWARE AND PULLEYS AS NECESSARY. 10-0476 NYLON INSERT, M10X1.50, L50, BLACK LOOSEN CABLE RETAINERS IF PULLEY DOES NOT BLACK 25-0273 SEEM TO FIT, BUT DO NOT REMOVE THEM.
  • Page 41 17MM UPPER 2X NOT INCLUDED -REINSTALL BOLT, U-CONNECOTR, AND CABLE BALL. CABLE...
  • Page 42 UPPER -ENSURE CABLE IS NOT TWISTED. IF THE CABLE IS TWISTED THEN THE CABLE FLOATING PULLEY WILL ROTATE. -IF ANY TWISTING OCCURS, UN-INSTALL THE CABLE AND REPEAT...
  • Page 43 10-0445 M10, WASHER, BLACK UPPER CABLE 10-0421 M10X1.50, NUT, 10-0476 NYLON INSERT, M10X1.50, L50, BLACK UPPER BLACK 25-0273 CABLE 17MM 2X NOT INCLUDED 10-0017 REPEAT STEPS FOR OTHER SIDE 18A 18E...
  • Page 44 LOWER CABLE LOWER CABLE UNWIND LOWER CABLE -LENGTH NOT TO SCALE -ENSURE CABLE HAS NO TWISTS, COILS, OR KINKS. -COMPLETE STEPS FOR ONE CABLE ONLY. ONCE THE FIRST UPPER CABLE IS INSTALLED, REPEAT THE STEPS FOR THE OTHER UPPER CABLE.
  • Page 45 17MM LOWER 2X NOT INCLUDED CABLE -REMOVE BOLT, U-CONNECTOR, AND CABLE BALL FROM UPPER CABLE. -CABLE BALLS MAY VARY IN SIZE. KEEP ALL BALLS WITH ORIGINAL CABLES.
  • Page 46 17MM -THREAD THE ADJUSTER BOLT INTO THE TROLLEY MINIMUM 7 FULL LOWER TURNS. 2X NOT INCLUDED CABLE -USING THE CLEARED END FROM , THREAD THE CABLE THROUGH THE BRACKETS STARTING AT PULLEY 1 (VIEW B). -REMOVE HARDWARE AND PULLEYS AS NECESSARY. LOOSEN CABLE RETAINERS IF PULLEY DOES NOT SEEM TO FIT, BUT DO NOT REMOVE THEM.
  • Page 47 17MM LOWER 2X NOT INCLUDED CABLE -REINSTALL THE BOLT, U-CONNECTOR, AND CABLE BALL.
  • Page 48 17MM LOWER CABLE 2X NOT INCLUDED LOWER CABLE REPEAT STEPS FOR OTHER SIDE 19A 19D...
  • Page 49 MOVE WEIGHT SELECTOR PINS (10-0179) INTO HEADPLATES (25-0958). CHECK BOTH HEADPLATE POSITIONS. TARGET HEADPLATE FLOAT IF THE HEADPLATE IS FLOATING A SMALL AMOUNT (THICKNESS OF A PLAYING CARD) IF EITHER HEADPLATE IS NOT AT THE TARGET FLOAT, LOOSEN/TIGHTEN THE ADJUSTER BOLT ON THE TROLLEY UNTIL THE HEADPLATE REACHES THE TARGET FLOAT.
  • Page 50 INSERT WEIGHT SELECTOR PINS (10-0179) INTO THE BOTTOM 2X NOT INCLUDED WEIGHT STACK PLATES. 36MM FULLY TIGHTEN ALL RACK HARDWARE. FULLY TIGHTEN ALL ARES BRACKET HARDWARE. FULLY TIGHTEN ALL PULLEY HARDWARE. 2X NOT INCLUDED 5000 SERIES NOTE: TIGHTEN ALL HARDWARE FROM BOTTOM UP.
  • Page 51 INSERT PIN INTO ALL PIN HOLES TO ENSURE PROPER ALIGNMENT...
  • Page 52 1X INCLUDED 10-0161 M6X1.00, L12 15-0979 25-0888 25-0888 15-0979 10-0161...
  • Page 53 25-0814 25-0814...
  • Page 54 STICKER SET 40-0072 APPLY WEIGHT STICKERS TO BOTH WEIGHT STACKS. -IF YOU HAVE THE STANDARD CONFIGURATION (130/260 LB), YOU WILL HAVE TWO SETS OF STICKERS THAT GO UP TO 130LBS. -IF YOU HAVE THE UPGRADED CONFIGURATION (155/310 LBS), YOU WILL ALSO HAVE 2 SETS OF STICKERS THAT GO UP TO 155 LBS. THESE WILL BE USED INSTEAD OF THE 130 LBS SETS.

  • Page 55: Final Steps

    FINAL STEPS BOLTS: ENSURE ALL BOLTS HAVE BEEN TIGHTENED SECURELY. GROOVES: CONFIRM THE CABLES ARE SEATED WITHIN THE PULLEY GROOVES. CABLE RUBBING: PULL THE CABLES TO CHECK FOR EXCESS RESISTANCE. IF IT SEEMS THE FRICTION IS TOO HIGH, MAKE SURE THE CABLES ARE NOT RUBBING ANYTHING.
  • Page 56 PLACE WEIGHT SELECTOR PINS INTO THE BOTTOM PLATE OF THE WEIGHT STACKS. RETIGHTEN ALL BOLTS. DO NOT APPLY ANY FORCE TO ANY ARES COMPONENTS, UPRIGHTS, OR CROSSMEMBERS. DOING SO MAY CAUSE MISALIGNMENT. PLACING THE PIN IN THE BOTTOM OF THE WEIGHT STACK WILL HELP PULL ALL...

  • Page 57: Maintenance

    MAINTENANCE GUIDE RODS: CLEAN THE GUIDE RODS AND REAPPLY SILICONE SPRAY TO THE GUIDE RODS EVERY 3 MONTHS OR AS NECESSARY. CABLE TENSION: OVERTIME THE CABLES WILL STRETCH AND TENSION WILL REDUCE. TO KEEP IDEAL PERFORMANCE, DO THE FOLLOWING. -FOR SMALL ADJUSTMENTS, TIGHTEN THE ADJUSTER BOLT ON THE TROLLEY.