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REP ARES 2.0 Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
ARES 2.0
STILL NEED HELP WITH ASSEMBLY?
VISIT OUR ASSEMBLY LIBRARY HERE:
HELP.REPFITNESS.COM
R E P F I T N E S S
45-0248-V10
W W W .
. C O M

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  • Page 1 ASSEMBLY INSTRUCTIONS ARES 2.0 STILL NEED HELP WITH ASSEMBLY? VISIT OUR ASSEMBLY LIBRARY HERE: HELP.REPFITNESS.COM R E P F I T N E S S 45-0248-V10 W W W . . C O M...
  • Page 2 REPLACE ANY FRAYED OR WORN CABLES BEFORE FURTHER USE. • SUPPLIED PINS MUST BE INSERTED INTO TROLLEYS DURING USE. • REP FITNESS RECOMMENDS BOLTING DOWN THE RACK TO PREVENT TIPPING IF YOU NEED TO REPLACE ANY PARTS OR HAVE QUESTIONS PLEASE CONTACT OUR CUSTOMER SUPPORT TEAM AT INFO@REPFITNESS.COM OR 720-420-1731.

  • Page 3: Hardware And Tools

    HARDWARE AND TOOLS 5000 SERIES 10-0026 WASHER, 10-0315 10-0030 WASHER, FLAT, NUT, HEX DRIVE, BOLT , HEX DRIVE, SPLITLOCK M24X3.00 M24X3.00, L120 10-0310 STEPS A, B, C, D, STEPS A, B, C, D, STEPS A, B, C, D, STEPS A, B, C, D, E, F, G, 2, 3, 4, 5 E, F, G, 2, 3, 4, 5 E, F, G, 2, 3, 4, 5...
  • Page 4 HARDWARE AND TOOLS 10-0328 10-0294 CROSSMEMBER HOLE LINER, 26MM SET SCREW COLLAR, STEPS 14, 17, 20, 23 25-0308 STEP 27, 31 25-1891 10LB WEIGHT ADD-ON WEIGHT STEP 27, 31 STEP 27, 31 25-2003 HEADPLATE STEP 27, 31 15-2090 - 80” 15-1967 - 93”...
  • Page 5 HARDWARE AND TOOLS PR-5000 - 15-1962 PR-5000 - 25-2005 PR-5000 - 25-2004 PR-4000 - 15-2055 PR-5000 - 25-2008 PR-5000 - 25-2009 PR-4000 - 25-2071 PULLEY BRACKET PR-4000 - 25-2070 PR-4000 - 25-2072 PR-4000 - 25-2073 LEFT TROLLEY RIGHT TROLLEY TOP FRONT LEFT PULLEY BRACKET LOWER FRONT LEFT TOP FRONT RIGHT PULLEY BRACKET STEP 1, 8...
  • Page 6 IF YOU HAVE ALREADY BUILT YOUR RACK, SKIP TO STEP 1 FOR 6-POST AND STEP 7 FOR 4-POST. LOOSEN ALL RACK BOLTS BEFORE BEGINNING ASSEMBLY. IF YOU HAVEN’T BUILT YOUR RACK, GO TO THE NEXT PAGE. AS YOU ARE ASSEMBLING YOUR RACK AND YOUR ARES, LEAVE ALL BOLTS ONLY HAND-TIGHT UNTIL THE END OF ASSEMBLY UNLESS OTHERWISE NOTED.
  • Page 7 PRIOR TO ASSEMBLY: UNCOIL CABLES AND LAY THEM STRAIGHT ON A FLAT FLOOR. ALLOW CABLE TO REST WHILE CONTINUING ASSEMBLY. CHECK CABLE FOR TWISTS, KINKS, OR ANY SIGNS OF STRESS OR DEFORMATION PRIOR TO INSTALLING ON STEP 35. I shortened these cables for illustrative purposes only.
  • Page 8 R E P F I T N E S S W W W . . C O M...
  • Page 9 6-POST 4000 SERIES 5000 SERIES LEFT SIDE 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, 10-0023 10-0057 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 M16X2.00, L110...
  • Page 10 6-POST 4000 SERIES 5000 SERIES RIGHT SIDE 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, 10-0023 10-0057 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 M16X2.00, L110...
  • Page 11 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT PR-5000 - 10-0026 M16X2.00 PR-4000 - 10-0023 PR-5000 - 10-0030 10-0026 10-0030 PR-4000 - 10-0057 WASHER, FLAT, BOLT , HEX DRIVE, 10-0057...
  • Page 12 4-POST 5000 SERIES 36 MM WRENCH LEFT SIDE 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 10-0310 WASHER, SPLITLOCK PR-5000 - 10-0310 PR-5000 - 10-0030 PR-5000 - 10-0026 PR-5000 - 10-0315 PR-5000-CR-16 - 25-0260 PR-5000-UP-93 - 25-0904 PR-5000-UP-80 - 25-0254...
  • Page 13 4-POST 5000 SERIES 36 MM WRENCH RIGHT SIDE 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 10-0310 WASHER, SPLITLOCK PR-5000 - 10-0310 PR-5000 - 10-0026 PR-5000 - 10-0030 PR-5000 - 10-0315 PR-5000-CR-16 - 25-0260 PR-5000-UP-93 - 25-0904 PR-5000-UP-80 - 25-0254...
  • Page 14 5000 SERIES 36 MM WRENCH 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 10-0310 PR-5000LPC - 25-1029 WASHER, PR-5000-LPC-COMPACT - 25-0919 SPLITLOCK PR-5000 - 10-0026 PR-5000 - 10-0030 PR-5000 - 10-0315 PR-5000 - 10-0310 ANCHOR THRU-HOLES TO OUTSIDE OF RACK...
  • Page 15 5000 SERIES 36 MM WRENCH 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 10-0310 WASHER, SPLITLOCK PR-5000 - 10-0030 PR-5000 - 10-0310 PR-5000 - 10-0026 PR-5000 - FOOT EXTENSION - 25-1821 PR-5000 - 10-0315 R E P F I T N E S S W W W .
  • Page 16 R E P F I T N E S S W W W . . C O M...
  • Page 17 6 POST 5000 SERIES 4000 SERIES PR-4000 - 25-2070 PR-5000 - 25-2004 LEFT TROLLEY LEFT TROLLEY PR-4000 - 25-2071 PR-5000 - 25-2005 RIGHT TROLLEY RIGHT TROLLEY PR-5000 - 25-2004 PR-5000 - 25-2005 PR-4000 - 25-2070 PR-4000 - 25-2071 R E P F I T N E S S W W W .
  • Page 18 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED PR-4000 - 25-2072 PR-5000 - 25-2008 TOP FRONT LEFT PULLEY BRACKET TOP FRONT LEFT PULLEY BRACKET PR-5000 - 25-2008 PR-4000 - 25-2072 FULLY TIGHTEN THIS BOLT R E P F I T N E S S W W W .
  • Page 19 5000 SERIES 4000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 PR-5000 - 15-1962 10-0023 PR-4000 - 15-2055 WASHER, FLAT, PULLEY BRACKET WASHER, FLAT, PULLEY BRACKET LOWER FRONT LEFT LOWER FRONT LEFT...
  • Page 20 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED PR-4000 - 25-2073 PR-5000 - 25-2009 TOP FRONT RIGHT PULLEY BRACKET TOP FRONT RIGHT PULLEY BRACKET PR-5000 - 25-2008 PR-4000 - 25-2072 FULLY TIGHTEN THIS BOLT R E P F I T N E S S W W W .
  • Page 21 5000 SERIES 4000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 PR-5000 - 15-1963 10-0023 PR-4000 - 15-2056 WASHER, FLAT, PULLEY BRACKET WASHER, FLAT, PULLEY BRACKET LOWER FRONT RIGHT LOWER FRONT RIGHT...
  • Page 22 HAND FULLY TIGHTEN TIGHTEN STOP R E P F I T N E S S W W W . . C O M...
  • Page 23 4 POST 5000 SERIES 36 MM WRENCH 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, M24X3.00, L120 10-0310 WASHER, SPLITLOCK PR-5000 - 10-0310 PR-5000 - 10-0315 PR-5000 - LOWER REAR CROSSMEMBER - 25-1997 PR-5000 - 10-0026 PR-5000 - 10-0030 R E P F I T N E S S...
  • Page 24 5000 SERIES PR-5000 - 25-2004 LEFT TROLLEY PR-5000 - 25-2005 PR-5000 - 25-2004 RIGHT TROLLEY PR-5000 - 25-2005 R E P F I T N E S S W W W . . C O M...
  • Page 25 5000 SERIES 36 MM WRENCH 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 PR-5000 - 15-1962 WASHER, FLAT, PULLEY BRACKET LOWER FRONT LEFT 10-0310 WASHER, SPLITLOCK PR-5000 - 15-1962 PR-5000 - 10-0026 PR-5000 - 10-0315 PR-5000 - 10-0310 R E P F I T N E S S W W W .
  • Page 26 5000 SERIES 36 MM WRENCH 2X REQUIRED 10-0315 NUT, HEX DRIVE, M24X3.00 10-0026 PR-5000 - 15-1963 WASHER, FLAT, PULLEY BRACKET LOWER FRONT RIGHT 10-0310 WASHER, SPLITLOCK PR-5000 - 15-1962 PR-5000 - 10-0315 PR-5000 - 10-0310 PR-5000 - 10-0026 R E P F I T N E S S W W W .
  • Page 27 5000 SERIES 36 MM WRENCH 2X REQUIRED PR-5000LPC - 25-1029 PR-5000-LPC-COMPACT - 25-0919 R E P F I T N E S S W W W . . C O M...
  • Page 28 6 POST RACK WLL BE SHOWN FROM THIS POINT ON, BUT ASSEMBLY WILL BE THE SAME FOR THE 4 POST R E P F I T N E S S W W W . . C O M...
  • Page 29 4 POST RACK WILL ALREADY HAVE LOWER REAR 5000 SERIES CROSSMEMBER ASSEMBLED 36 MM WRENCH 2X REQUIRED 4000 SERIES 24 MM WRENCH 10-0315 NUT, HEX DRIVE, 2X REQUIRED M24X3.00 10-0026 10-0024 10-0030 WASHER, FLAT, BOLT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00, L120 NYLON INSERT M16X2.00...
  • Page 30 4000 SERIES 5000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, 10-0057 10-0023 M24X3.00, L120 BOLT , HEX DRIVE, WASHER, FLAT, M16X2.00, L110 PR-5000 - 25-1996...
  • Page 31 4000 SERIES AND 5000 SERIES 10-0328 CROSSMEMBER HOLE LINER, 26MM 10-0328 R E P F I T N E S S W W W . . C O M...
  • Page 32 4000 SERIES 5000 SERIES PR-4000 - 25-003136 PR-5000 - 25-003130 PULLEY BRACKET PULLEY BRACKET LOWER LEFT BOTTOM LOWER LEFT BOTTOM PR-5000 - 25-003130 PR-4000 - 25-003136 IF BRACKET DOESN’T FIT, FLIP THE ORIENTATION OF THE BOLT R E P F I T N E S S W W W .
  • Page 33 4000 SERIES 5000 SERIES LEFT ASSEMBLY BRACKET “A”. ARROW MUST POINT TO THE FRONT OF 36 MM WRENCH 24 MM WRENCH RACK 2X REQUIRED 2X REQUIRED PR-5000 - 25-003128 PR-4000 - 25-003134 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00...
  • Page 34 4000 SERIES AND 5000 SERIES 10-0328 CROSSMEMBER HOLE LINER, 26MM 10-0328 R E P F I T N E S S W W W . . C O M...
  • Page 35 4000 SERIES 5000 SERIES MOUNTAIN LOGO SHOULD BE PR-4000 - 25-2066 PR-5000 - 25-1999 ON THE INSIDE OF THE RACK TOP LEFT PULLEY BRACKET TOP LEFT PULLEY BRACKET PR-5000 - 25-1998 PR-4000 - 25-2065 R E P F I T N E S S W W W .
  • Page 36 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED LEFT ASSEMBLY BRACKET “A”. ARROW MUST POINT TO THE FRONT OF 10-0315 10-0024 RACK NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 WASHER, FLAT, BOLT , HEX DRIVE, 10-0057...
  • Page 37 4000 SERIES AND 5000 SERIES 10-0328 CROSSMEMBER HOLE LINER, 26MM 10-0328 R E P F I T N E S S W W W . . C O M...
  • Page 38 4000 SERIES 5000 SERIES PR-4000 - 25-003137 PR-5000 - 25-003131 PULLEY BRACKET PULLEY BRACKET LOWER RIGHT BOTTOM LOWER RIGHT BOTTOM PR-5000 - 25-003131 PR-4000 - 25-003137 MAKE SURE YOU USE THE RIGHT BRACKET ON THE RIGHT SIDE, IT’LL SAVE YOU TROUBLE LATER! IF BRACKET DOESN’T FIT, FLIP THE ORIENTATION OF THE BOLT...
  • Page 39 4000 SERIES 5000 SERIES RIGHT ASSEMBLY BRACKET “B”. 36 MM WRENCH 24 MM WRENCH ARROW MUST POINT TO THE FRONT OF RACK 2X REQUIRED 2X REQUIRED PR-5000 - 25-003129 PR-4000 - 25-003135 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00...
  • Page 40 4000 SERIES AND 5000 SERIES 10-0328 CROSSMEMBER HOLE LINER, 26MM 10-0328 R E P F I T N E S S W W W . . C O M...
  • Page 41 4000 SERIES 5000 SERIES MOUNTAIN LOGO MUST FACE INSIDE OF RACK PR-4000 - 25-2066 PR-5000 - 25-1999 TOP RIGHT PULLEY BRACKET TOP RIGHT PULLEY BRACKET PR-5000 - 25-1999 PR-4000 - 25-2066 R E P F I T N E S S W W W .
  • Page 42 4000 SERIES 5000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 RIGHT ASSEMBLY BRACKET “B”. NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT ARROW SHOULD POINT TO M16X2.00 THE FRONT OF THE RACK 10-0026 10-0030 10-0057 WASHER, FLAT,...
  • Page 43 5000 SERIES 36 MM WRENCH 2X REQUIRED PR-5000 - 25-2008 TOP FRONT LEFT PULLEY BRACKET PR-5000 - 25-2009 TOP FRONT RIGHT PULLEY BRACKET 4-POST RACK INSTALLATION: INSTALL FRONT PULLEY BRACKETS BEFORE CONTINUING 25-2008 25-2009 R E P F I T N E S S W W W .
  • Page 44 4000 SERIES 5000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 REMOVE: LPC LOGO PLATE FOR 10-0057 WASHER, FLAT, BOLT, HEX DRIVE, 10-0023 BOLT, HEX DRIVE, M24X3.00, L120 WASHER, FLAT,...
  • Page 45 130 LB 260 LB 155 LB 310 LB R E P F I T N E S S W W W . . C O M...
  • Page 46 15-2090 - 80”, 15-1967 - 93” GUIDE ROD 10-0527 RUBBER DAMPER 10-0294 SET SCREW COLLAR 25-2019 25-2003 25-1891 25-0308 10-0225 25-0313 GUIDE ROD BRACKET HEADPLATE ADD-ON WEIGHT SPACER 10LB WEIGHT RUBBER STOP ENSURE NUT IS FACING TOWARDS REAR OF RACK 10-0527 10-0294 25-2019...
  • Page 47 15-2090 - 80”, 15-1967 - 93” GUIDE ROD 10-0527 RUBBER DAMPER 10-0294 SET SCREW COLLAR NOT USED 25-2019 25-2003 25-1891 25-0308 10-0225 25-0313 GUIDE ROD BRACKET HEADPLATE ADD-ON WEIGHT 10LB WEIGHT RUBBER STOP SPACER ENSURE NUT IS FACING TOWARDS REAR OF RACK 10-0527 10-0294 25-2019...
  • Page 48 8 MM 1X REQUIRED 10-0418 WASHER, FLAT BLACK 10-0773 BOLT , BUTTON HEAD 10-0464 HEX DRIVE WASHER, BLACK SPLITLOCK M12X1.50, L100 BLACK 15-1957 10-0418 10-0464 10-0588 R E P F I T N E S S W W W . .
  • Page 49 4 MM 1X REQUIRED TIGHTEN SET SCREW R E P F I T N E S S W W W . . C O M...
  • Page 50 R E P F I T N E S S W W W . . C O M...
  • Page 51 130 LB 260 LB 155 LB 310 LB R E P F I T N E S S W W W . . C O M...
  • Page 52 15-2090 - 80”, 15-1967 - 93” GUIDE ROD 10-0527 RUBBER DAMPER 10-0294 SET SCREW COLLAR 25-2019 25-2003 25-1891 25-0308 10-0225 25-0313 GUIDE ROD BRACKET HEADPLATE ADD-ON WEIGHT SPACER 10LB WEIGHT RUBBER STOP ENSURE NUT IS FACING TOWARDS REAR OF RACK 10-0527 25-2019 10-0294...
  • Page 53 15-2090 - 80”, 15-1967 - 93” GUIDE ROD 10-0527 RUBBER DAMPER 10-0294 SET SCREW COLLAR NOT USED 25-2019 25-2003 25-1891 25-0308 10-0225 25-0313 GUIDE ROD BRACKET HEADPLATE ADD-ON WEIGHT SPACER 10LB WEIGHT RUBBER STOP ENSURE NUT IS FACING TOWARDS REAR OF RACK 10-0527 10-0294 25-2019...
  • Page 54 8 MM 1X REQUIRED 10-0418 WASHER, FLAT BLACK 10-0773 BOLT , BUTTON HEAD 10-0464 HEX DRIVE WASHER, BLACK SPLITLOCK M12X1.50, L100 BLACK 15-1957 10-0418 10-0464 10-0588 R E P F I T N E S S W W W . .
  • Page 55 4 MM 1X REQUIRED TIGHTEN SET SCREW R E P F I T N E S S W W W . . C O M...
  • Page 56 R E P F I T N E S S W W W . . C O M...
  • Page 57 SAVE HARDWARE FOR LATER UPPER CABLE R E P F I T N E S S W W W . . C O M...
  • Page 58 17 MM WRENCH 2X REQUIRED LEFT 10-0421 10-0475 UPPER CABLE ROUTING NUT, NYLON INSERT BOLT, HEX DRIVE BLACK BLACK M10X1.50 M10X1.50, L45 10-0445 WASHER, FLAT 25-0311 BLACK PULLEY ADDITIONAL VIEWS ON NEXT 3 PAGES R E P F I T N E S S W W W .
  • Page 59 NOTE: SCREW IN ADJUSTER BOLT AT LEAST 10 ROTATIONS R E P F I T N E S S W W W . . C O M...
  • Page 60 WRAP AROUND INSIDE PULLEY WRAP AROUND OUTSIDE PULLEY R E P F I T N E S S W W W . . C O M...
  • Page 61 10-0421 10-0445 10-0475 25-0311 10-0445 REINSTALL CABLE TERMINATION KIT R E P F I T N E S S W W W . . C O M...
  • Page 62 USE HARDWARE FROM PAGE 55 R E P F I T N E S S W W W . . C O M...
  • Page 63 AVOID TWISTED CABLES! VERIFY CABLE ROUTING PATTERN THROUGH FLOATING PULLEY IS CORRECT. USE DIAGRAM ON NEXT PAGE, VIEW IS FROM OUTSIDE OF RACK (LEFT SIDE). R E P F I T N E S S W W W . . C O M...
  • Page 64 R E P F I T N E S S W W W . . C O M...
  • Page 65 SAVE HARDWARE FOR LATER LOWER CABLE R E P F I T N E S S W W W . . C O M...
  • Page 66 17 MM WRENCH LEFT 2X REQUIRED LOWER CABLE ROUTING 10-0476 BOLT, HEX DRIVE BLACK M10X1.50, L50 10-0421 10-0475 NUT, NYLON INSERT BOLT, HEX DRIVE BLACK BLACK M10X1.50 M10X1.50, L45 10-0445 WASHER, FLAT 25-0311 BLACK PULLEY ADDITIONAL VIEWS ON NEXT 3 PAGES R E P F I T N E S S W W W .
  • Page 67 10-0421 10-0445 10-0476 NOTE: STEPS A AND J MAY REQUIRE THE TOP PULLEY BOLT TO BE LOOSENED BEFORE INSTALLING THE LOWER PULLEY. IF LOOSENED, RE-TIGHTEN AFTER INSTALLING LOWER PULLEY WRAP AROUND INSIDE PULLEY R E P F I T N E S S W W W .
  • Page 68 WRAP AROUND OUTSIDE PULLEY R E P F I T N E S S W W W . . C O M...
  • Page 69 10-0475 25-0311 10-0421 10-0475 10-0445 10-0445 25-0311 R E P F I T N E S S W W W . . C O M...
  • Page 70 USE HARDWARE FROM PAGE 63 R E P F I T N E S S W W W . . C O M...
  • Page 71 AVOID TWISTED CABLES! VERIFY CABLE ROUTING PATTERN THROUGH FLOATING PULLEY IS CORRECT. USE DIAGRAM ON NEXT PAGE, VIEW IS FROM OUTSIDE OF RACK (LEFT SIDE). R E P F I T N E S S W W W . . C O M...
  • Page 72 R E P F I T N E S S W W W . . C O M...
  • Page 73 17 MM WRENCH 2X REQUIRED RIGHT SIDE - UPPER CABLE ROUTING LEFT 10-0421 10-0475 NUT, NYLON INSERT BOLT, HEX DRIVE BLACK BLACK M10X1.50 M10X1.50, L45 10-0445 WASHER, FLAT 25-0311 BLACK PULLEY ADDITIONAL VIEWS ON NEXT 4 PAGES ADDITIONAL VIEWS ON NEXT 3 PAGES R E P F I T N E S S W W W .
  • Page 74 SAVE HARDWARE FOR LATER UPPER CABLE R E P F I T N E S S W W W . . C O M...
  • Page 75 R E P F I T N E S S W W W . . C O M...
  • Page 76 R E P F I T N E S S W W W . . C O M...
  • Page 77 10-0421 10-0445 10-0445 10-0475 25-0311 R E P F I T N E S S W W W . . C O M...
  • Page 78 USE HARDWARE FROM PAGE 72 R E P F I T N E S S W W W . . C O M...
  • Page 79 AVOID TWISTED CABLES! VERIFY CABLE ROUTING PATTERN THROUGH FLOATING PULLEY IS CORRECT. USE DIAGRAM ON NEXT PAGE, VIEW IS FROM OUTSIDE OF RACK (RIGHT SIDE). R E P F I T N E S S W W W . . C O M...
  • Page 80 R E P F I T N E S S W W W . . C O M...
  • Page 81 17 MM WRENCH 2X REQUIRED RIGHT SIDE - LOWER CABLE ROUTING LEFT 10-0475 10-0421 NUT, NYLON INSERT BOLT, HEX DRIVE BLACK BLACK M10X1.50 M10X1.50, L45 10-0445 WASHER, FLAT 25-0311 BLACK PULLEY ADDITIONAL VIEWS ON NEXT 4 PAGES ADDITIONAL VIEWS ON NEXT 3 PAGES R E P F I T N E S S W W W .
  • Page 82 25-0311 10-0475 10-0445 10-0421 10-0476 25-0311 10-0445 10-0421 NOTE: STEPS A AND J MAY REQUIRE THE TOP PULLEY BOLT TO BE LOOSENED BEFORE INSTALLING THE LOWER PULLEY. IF LOOSENED, RE-TIGHTENED AFTER INSTALLING LOWER PULLEY R E P F I T N E S S W W W .
  • Page 83 R E P F I T N E S S W W W . . C O M...
  • Page 84 10-0475 25-0311 10-0508 10-0445 10-0421 10-0475 25-0311 R E P F I T N E S S W W W . . C O M...
  • Page 85 USE HARDWARE FROM PAGE 79 R E P F I T N E S S W W W . . C O M...
  • Page 86 AVOID TWISTED CABLES! VERIFY CABLE ROUTING PATTERN THROUGH FLOATING PULLEY IS CORRECT. USE DIAGRAM ON NEXT PAGE, VIEW IS FROM OUTSIDE OF RACK (RIGHT SIDE). R E P F I T N E S S W W W . . C O M...
  • Page 87 tooltip toolti tooltip R E P F I T N E S S W W W . . C O M...
  • Page 88 5 MM 6 MM 1X REQUIRED 1X REQUIRED 10-0166 10-0526 BUTTON HEAD HEX DRIVE, BINDING BARREL, BLACK BLACK 10-0166 M8X1.25, L12 M8X1.25, L32 10-0526 R E P F I T N E S S W W W . . C O M...
  • Page 89 5 MM 1X INCLUDED 1X REQUIRED 10-0810 BINDING BARREL, BLACK M8X1.25, L32 10-0810 10-0810 REPEAT CABLE RETAINER INSTALLATION ON RIGHT SIDE R E P F I T N E S S W W W . . C O M...
  • Page 90 INSERT WEIGHT SELECTOR PINS INTO THE BOTTOM WEIGHT STACK PLATES. FULLY TIGHTEN ALL RACK HARDWARE. FULLY TIGHTEN ALL ARES BRACKET HARDWARE. FULLY TIGHTEN ALL PULLEY HARDWARE. INSERT MAG PINS INTO TROLLEY NOTE: TIGHTEN ALL HARDWARE FROM BOTTOM UP. FULLY TIGHTEN IF EITHER HEADPLATE IS NOT AT THE TARGET FLOAT, LOOSEN/TIGHTEN THE ADJUSTER BOLT ON THE TROLLEY UNTIL THE HEADPLATE...
  • Page 91 40-0118 STICKER SET 11.3 13.6 15.9 18.1 20.4 22.7 24.9 27.2 29.5 31.8 34.0 36.3 38.6 40 8 R E P F I T N E S S W W W . . C O M...
  • Page 92 4000 SERIES 5000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED RIGHT 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0310 10-0026 10-0030 WASHER, FLAT, BOLT, HEX DRIVE, WASHER, 10-0057 10-0023 BOLT, HEX DRIVE, M24X3.00, L120 SPLITLOCK WASHER, FLAT,...
  • Page 93 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED LEFT 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0310 10-0026 10-0030 WASHER, FLAT, WASHER, 10-0057 BOLT, HEX DRIVE, 10-0023 BOLT, HEX DRIVE, SPLITLOCK M24X3.00, L120 WASHER, FLAT,...
  • Page 94 17 MM WRENCH 2X REQUIRED 10-0818 SPACER, ROUND L75 10-0420 10-0421 BOLT , HEX DRIVE 25-2090 NUT, HEX DRIVE 15-1973 BLACK SHROUD, BOTTOM SHROUD, BOTTOM BLACK M10X1.50, L90 FRONT, CENTER REAR, CENTER M10X1.50 10-0818 10-0420 15-1973 10-0421 R E P F I T N E S S W W W .
  • Page 95 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0026 10-0030 WASHER, FLAT, 10-0057 BOLT, HEX DRIVE, 10-0023 BOLT, HEX DRIVE, M24X3.00, L120 WASHER, FLAT, M16X2.00, L110 10-0310...
  • Page 96 4000 SERIES 5000 SERIES 36 MM WRENCH 24 MM WRENCH 2X REQUIRED 2X REQUIRED LEFT 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0310 10-0026 10-0030 10-0057 WASHER, FLAT, BOLT , HEX DRIVE, WASHER, 10-0023 BOLT , HEX DRIVE, M24X3.00, L120 SPLITLOCK WASHER, FLAT,...
  • Page 97 4000 SERIES 5000 SERIES 24 MM WRENCH 36 MM WRENCH 2X REQUIRED 2X REQUIRED RIGHT 10-0315 10-0024 NUT, HEX DRIVE, NUT, HEX DRIVE, M24X3.00 NYLON INSERT M16X2.00 10-0310 10-0026 10-0030 WASHER, FLAT, BOLT, HEX DRIVE, WASHER, 10-0057 10-0023 BOLT, HEX DRIVE, M24X3.00, L120 SPLITLOCK WASHER, FLAT,...
  • Page 98 REMOVE AND DISCARD INSERT BEFORE INSTALLING FOOTPLATE 15-1951 FOOTPLATE 15-1951 R E P F I T N E S S W W W . . C O M...
  • Page 99 25-1851 25-003147 2-1 BAR ADAPTER LAT PULL-DOWN BAR 25-2181 10-0793 RETAINING DOWEL CARABINER 25-2181 25-003147 10-0793 25-1851 R E P F I T N E S S W W W . . C O M...
  • Page 100 25-2181 10-0793 25-1538 RETAINING DOWEL CARABINER HANDLE 25-2181 10-0793 25-1538 R E P F I T N E S S W W W . . C O M...
  • Page 101 10-0793 25-1538 CARABINER HANDLE 10-0793 25-1538 R E P F I T N E S S W W W . . C O M...

  • Page 102: Maintenance

    MAINTENANCE IF THE ARES 2.0 ATTACHMENT IS NOT FUNCTIONING SMOOTHLY, PERFORM THE FOLLOWING: 1. LOOSEN ALL BOLTS 2. PLACE WEIGHT SELECTOR PINS INTO THE BOTTOM PLATE OF WEIGHT STACK 3. RETIGHTEN ALL BOLTS DO NOT APPLY ANY FORCE TO ANY ARES COMPONENTS, UPRIGHTS, OR CROSSMEMBERS WHILE MAKING THESE ADJUSTMENTS.

  • Page 103: Troubleshooting Guide

    TROUBLESHOOTING GUIDE ADJUSTING CABLE TENSION: CABLE TENSION: OVER TIME THE CABLES WILL STRETCH AND TENSION WILL REDUCE. TO KEEP IDEAL PERFORMANCE, DO THE FOLLOWING: 1. FOR SMALL ADJUSTMENTS, TIGHTEN THE ADJUSTER BOLT ON THE TROLLEY. WHEN DONE, TIGHTEN THE JAM NUT. 2.

  • Page 104: Twisted Cables

    TWISTED CABLES: CABLE TWISTING CAN RESULT FROM INCORRECT COMPONENT INSTALLATION, OR CAN BE A RESULT OF CABLE STRAIN DURING CONTINUED USE. VERIFY THAT PARTS ARE INSTALLED IN THE CORRECT CONFIGURATION LEFT AND RIGHT, AND THAT THE CABLE PULLEYS ARE IN THE CORRECT ORIENTATION. WHEN POSSIBLE, TAKE CARE TO RETURN HANDLES AND CONNECTED ACCESSORIES TO THEIR ORIGINAL POSITION WHEN COMPLETING YOUR WORKOUT.
  • Page 105 TWIST THE HANDLE REPEATEDLY IN ONE DIRECTION TO RELIEVE TWIST DRIVEN INTO THE CABLE DURING YOUR WORKOUTS. THEN, DESELECT ALL WEIGHT AND FULLY EXTEND CABLE FROM MACHINE TO RELIEVE TWIST. THIS TECHNIQUE MAY REQUIRE REPEATED EFFORTS TO IDENTIFY THE DIRECTION THE CABLE HAS BEEN TWISTED DURING USE.

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