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Summary of Contents for SANY SPR160C-8
- Page 1 Quality Changes the World Pneumatic Tire Roller SPR160C-8 SPR200C-8 Operation and Maintenance Manual...
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- Page 3 SPR160/200C-8 Pneumatic Tire Roller SPR160/200C-8 Pneumatic Tire Roller Operation and Maintenance Manual WARNING Read and follow the safety precautions and instructions in this manual and on the machine dec- als. Failure to do so can cause serious injury, death or property damage. Keep this manual with the machine for reading and future reference.
- Page 4 Scan here to download the GCP APP APP for Android & iOS ©2018 by Sany Group. All rights reserved. No part of this publication may be reproduced, used, distributed or disclosed except for normal operation of the machine as described herein. All information included within this publication was accurate at the time of publication.
- Page 5 SANY expressly bears no liability for any consequence due to any unauthorized use. Information in this manual is used to guide qualified operators to operate and maintain rollers cor- rectly. SANY expressly bears no liability for any consequence due to any use not observing the in- formation in this manual.
- Page 6 • If necessary SANY service personnel have the right to check the roller for safety. • Besides check items regulated by SANY, observe local laws and regulations to check the roller. • Ensure timely maintenance and repair on the roller.
- Page 7 1.2.1 Your Documentation Package ...................1-4 1.2.2 Recommendations on Using the Documentation ............1-4 1.2.3 Documentation Storage....................1-4 1.2.4 Organization of this Manual ..................1-4 1.3 Your SANY Machine ......................1-5 1.3.1 Machine Directions.......................1-5 1.3.2 Breaking in a New Machine ..................1-6 1.3.3 Machine Information ....................1-6 1.3.4 Serial Number and Distributor Information ...............1-7...
- Page 8 Table of Contents SPR160/200C-8 Pneumatic Tire Roller 2.4.1 Safe Starting....................... 2-20 2.4.2 Safe Operation......................2-23 2.4.3 Safe Parking....................... 2-27 2.5 Precautions For Maintenance ..................2-30 2.5.1 Basic Rules......................... 2-30 2.5.2 Lockout/Tagout Procedures ..................2-30 2.5.3 Working Area Preparation..................2-31 2.5.4 Cleaning the Equipment ................... 2-31 2.5.5 Self-preparation ......................
- Page 9 Table of Contents SPR160/200C-8 Pneumatic Tire Roller 3.2.3 Electrical Control Switches in Cab (optional) ............3-12 3.2.4 Other Switches......................3-14 3.2.5 Display ........................3-15 3.2.6 A/C (optional) ......................3-34 3.2.7 Radio (optional) ......................3-35 3.3 Safety Protection Device....................3-39 4 Operation..........................4-1 4.1 General Notes........................4-3 4.2 Check Before Start the Engine....................4-3 4.2.1 Introduction........................4-3...
- Page 10 Table of Contents SPR160/200C-8 Pneumatic Tire Roller 5.1.1 Notes on Maintenance....................5-3 5.1.2 Notes on Engine Performance ...................5-3 5.1.3 Notes on Fuel System....................5-3 5.1.4 Notes on Hydraulic System..................5-4 5.2 Functional Fluids ........................5-4 5.2.1 Fuel..........................5-4 5.2.2 Engine oil ........................5-5 5.2.3 Hydraulic Oil ........................5-5 5.2.4 Coolant...........................5-5 5.2.5 Grease ...........................5-6 5.2.6 Requirements of Oil and Fluids ..................5-6...
- Page 11 Table of Contents SPR160/200C-8 Pneumatic Tire Roller 5.8 Maintenance for the Electric System................5-52 5.8.1 Battery-Check ......................5-52 5.8.2 Fuse-Replace......................5-54 5.9 Maintenance for the Machanical Structure..............5-56 5.9.1 Washer-Check ......................5-56 5.9.2 Damper-Check/Replace................... 5-57 5.9.3 Connections and Tightness-Check................. 5-57 5.9.4 Lubricant for Drive Axle-Change ................
- Page 12 SPR160/200C-8 Pneumatic Tire Roller Operation and Maintenance Manual-Oct. 2018...
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Page 13: Table Of Contents
1.2.1 Your Documentation Package..................1-4 1.2.2 Recommendations on Using the Documentation...........1-4 1.2.3 Documentation Storage .....................1-4 1.2.4 Organization of this Manual..................1-4 1.3 Your SANY Machine ......................1-5 1.3.1 Machine Directions .....................1-5 1.3.2 Breaking in a New Machine ..................1-6 1.3.3 Machine Information ....................1-6 1.3.4 Serial Number and Distributor Information..............1-7 1.4 Contact Information ......................1-8... - Page 14 Introduction SPR160/200C-8 Pneumatic Tire Roller Operation and Maintenance Manual-Oct. 2018...
- Page 15 • SANY-built equipment offers high-quality performance and excellent after-sales service support. • SANY-built equipment is widely used throughout the industry for various types of applications. • SANY is a leading manufacturer of heavy construction equipment worldwide. This operator’s manual provides safety, sys- tem functions, operation, maintenance, trou- bleshooting and specifications.
- Page 16 Put all data in a folder (if including leaflets). • Print and replace the lost, damaged and blotted pages. • Add the latest SANY data in time and destroy the inapplicable old documents. 1.2.3 Documentation Storage • Operation and Maintenance Manual...
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Page 17: Your Sany Machine
The basic troubleshooting methods for mechanical, hydraulic and electrical systems are included. 7. Specifications This section provides the general information about this machine. Some information may change as design modification. 1.3 Your SANY Machine 1.3.1 Machine Directions Operation and Maintenance Manual-Oct. 2018... -
Page 18: Breaking In A New Machine
Cool down the system of the equipment at the end of every working day. 1.3.3 Machine Information The serial numbers and model numbers on the components are the only numbers that your SANY distributor will need when ordering replacement parts or requiring assistance for your machine. -
Page 19: Serial Number And Distributor Information
SPR160/200C-8 Pneumatic Tire Roller Introduction 1.3.4 Serial Number and Distributor Information This location is for you to record information relating to your equipment. It is advised that you keep this manual with your equipment at all times for reference. Model No. Serial No. -
Page 20: Glossary
SPR160/200C-8 Pneumatic Tire Roller 1.4 Contact Information Thank you for purchasing a SANY product. In the event that you should need to contact us for any reason, you can reach us as follows. Our address: SANY Industry Town, Economic and Technological Development Zone, Changsha,... - Page 21 SPR160/200C-8 Pneumatic Tire Roller Safety Safety 2 Safety.............................2-1 2.1 General ...........................2-3 2.1.1 Introduction ........................2-3 2.1.2 Intended Use........................2-4 2.1.3 Unintended Use......................2-5 2.1.4 Qualifications of Operators and Maintainers............2-5 2.1.5 Conversions and Alterations to the Machine ............2-5 2.2 Safety Message........................2-6 2.2.1 Introduction ........................2-6 2.2.2 Safety Message Introduction..................2-6 2.2.3 Safety Message Locations..................2-6 2.2.4 Signal Alerts.........................2-7...
- Page 22 Safety SPR160/200C-8 Pneumatic Tire Roller 2.5.5 Self-preparation......................2-32 2.5.6 Use Tools Correctly....................2-32 2.5.7 Maintenance with Engine Running................ 2-33 2.5.8 Working under the Roller ..................2-34 2.5.9 Working in Noisy Environment ................2-34 2.5.10 Removing Paint before Welding or Heating............2-35 2.5.11 Correct Welding......................
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Page 23: Safety
The information, specifications, and illustration in this publication are on the basis of information that was available at the time that the publication was written. SANY reserves the right to change these information at any time without prior notice. Consult SANY dealer to obtain the latest infor- mation or if you have any question on the information provided in this manual. -
Page 24: Intended Use
The manual should be kept in the cabin all the time for operator to refer to at any time. Con- tact SANY dealer to obtain a new manual if the original one is missing or cannot be read. This manual should be regarded as a perma- nent part of your equipment. -
Page 25: Unintended Use
SPR160/200C-8 Pneumatic Tire Roller Safety 2.1.3 Unintended Use • Any untrained person operates the machine in an unprofessional way. • The machine is special for compaction. Do operate the machine for intended use. Any uses for purposes other than those mentioned in the manual are not allowed. •... -
Page 26: Safety Message Introduction
Safety SPR160/200C-8 Pneumatic Tire Roller supplied by us. The installation and/or use of such products can impair the active and/or passive driving safety. The manufacturer expressly excludes any liability for damage resulting from the use of non-original parts or accessories. 2.2 Safety Message 2.2.1 Introduction The following warning signs and safety messages are used on the equipment. -
Page 27: Signal Alerts
SPR160/200C-8 Pneumatic Tire Roller Safety Fig 2-3 1. Fan danger 5. Filter element mark 9. Fuel tank mark 12.Coolant drain mark 2. Power switch mark 6. Noise & read the 10.Hydraulic oil tank manual mark 3. Mark for water spraying 7. -
Page 28: An Example Of Signal Alerts
Safety SPR160/200C-8 Pneumatic Tire Roller 2.2.5 An Example of Signal Alerts NOTICE Risk of machine damage! Mixed use of different brands of oil could cause machine performance degradation or component failure. Never mix oil and fluids of different brands while using them. 2.2.6 Safety Decals Safety signs are fixed to the equipment, which are used to alert local operator or maintenance workers that potential danger might be involved when operating or servicing the equipment. - Page 29 SPR160/200C-8 Pneumatic Tire Roller Safety Fan danger Rotating parts could cause serious injury. Stay away! Fig 2-6 Mark for water spraying Fig 2-7 Water tank mark Fig 2-8 Operation and Maintenance Manual-Oct. 2018...
- Page 30 Safety SPR160/200C-8 Pneumatic Tire Roller Hydraulic oil tank mark Fig 2-9 Fuel tank mark Fig 2-10 2-10 Operation and Maintenance Manual-Oct. 2018...
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