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Quality Changes the World Sany Paver SAP90C-8 SAP100C-8 Safety, Operation & Maintenance Manual...
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Font-Arial Size:12pt SAP Series Paver 线粗:1pt SAP Series Paver Safety, Operation & Maintenance Manual WARNING Read and follow the safety precautions and instructions in this manual and on the machine decals. Failure to do so can cause serious injury, death or property damage. Keep this manual with the machine for reading and future reference.
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RCC base material, stabilized soil material and road material (like graded broken stone). Any other use or any operation beyond the specified working range is not authorized use. SANY expressly bears no liability for any consequence due to any unauthorized use.
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Duty of managers • Ensure the operators are trained and fully understand the Operation and Maintenance Manual supplied by Sany. Ensure they are in physical fitness and have the certification of operation. Otherwise, it is forbidden to operate the paver. •...
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SAP Series Paver Table of Contents Table of Contents Introduction About This Manual ........................1-3 Contact Information ........................1-3 Your Documentation Package ....................1-4 Safety, Operation & Maintenance Manual ................1-4 Parts Book .......................... 1-4 Maintenance Log ........................ 1-4 Organization Of This Manual ..................... 1-5 Table of Contents ........................
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Table of Contents SAP Series Paver Job Safety..........................2-11 Job Site Safety .........................2-11 Surface and Underground Hazards ..................2-12 High Voltage Areas ........................2-12 Pre-Start Checks ........................2-13 Start-Up Safety ........................2-13 Personal Protective Equipment ....................2-14 Fire Safety ..........................2-16 Fluid Fires .........................
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SAP Series Paver Table of Contents Return to Operation ....................2-28 Machine Decals ........................ 2-29 Location ........................2-30 Type and Meaning ...................... 2-32 Authorized Use of the Machine ..................2-39 Unauthorized Use of the Machine ..................2-39 Job Site Precautions ......................2-39 Surface and Underground Hazards ................
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Table of Contents SAP Series Paver Vibration system........................ 3-42 Auxiliary system ........................ 3-43 Hydraulic accessories ....................... 3-43 Accessories and Other Devices ....................3-44 Traction drive system ......................3-44 Conveyor ........................... 3-48 Auger system ........................3-53 Central lubrication system ....................3-55 Cleaning system .......................
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SAP Series Paver Table of Contents Engine start-up ........................4-48 Starting the engine in cold weather ................... 4-49 Jump-start the engine ....................... 4-49 Adjustment without load ......................4-51 Adjusting the propel system ..................... 4-51 Adjusting the hopper ......................4-53 Adjusting the conveyor system ..................4-54 Adjusting the auger system ....................
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Table of Contents SAP Series Paver Transferring the machine ....................4-75 Storing the machine ......................4-76 Lifting the machine ......................4-77 Maintenance General ............................5-3 Notes on maintenance ......................5-3 Notes on fuel system ......................5-3 Notes on engine performance ..................... 5-4 Notes on hydraulic system ....................
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SAP Series Paver Table of Contents Replacing the conveyor chain ................... 5-38 Adjusting the tension of conveyor chain ................5-40 Replacing and tensioning the conveyor drive chain ............5-41 Removing and installing the conveyor ................5-42 Replacing the conveyor reducer ..................5-42 Replacing and tensioning the auger chain ................
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Table of Contents SAP Series Paver Troubleshooting for electrical system ................. 6-25 Troubleshooting for circuit ..................6-27 Troubleshooting for sensor ..................6-28 Troubleshooting for switch ..................6-29 Troubleshooting for controller ..................6-31 Troubleshooting for other faults .................. 6-32 Specifications Dimension of the Equipment ..................... 7-3 Specifications of the Equipment ....................
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SAP Series Paver Table of Contents Safety, Operation & Maintenance Manual - December 2018...
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Table of Contents SAP Series Paver Safety, Operation & Maintenance Manual - December 2018...
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SAP Series Paver Introduction Introduction About This Manual ........................1-3 Contact Information ........................1-3 Your Documentation Package ....................1-4 Safety, Operation & Maintenance Manual ................1-4 Parts Book .......................... 1-4 Maintenance Log ........................ 1-4 Organization Of This Manual ..................... 1-5 Table of Contents ........................
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SAP Series Paver Introduction WARNING Read and understand all safety precautions and instructions in this manual bef or e reading any ot her manu al s p ro v i d e d wi th thi s ma c h i ne an d b e fore operating or maintaining it.
CONTACT INFORMATION Thank you for purchasing a SANY product. If you need to contact us for any reason, you can reach us as follows: ● Sany Industry T own, Changsha National Economic & T echnical Development Zone, Hunan, China ●...
Introduction SAP Series Paver YOUR DOCUMENTATION PACKAGE This documentation applies only to this machine and should not be used with any other machines. The documentation for this machine includes the following items: Safety, Operation & Maintenance Manual A copy of this manual should be made available to maintenance personnel when maintaining the machine.
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NOTE: There is also a table of contents at the start of each section in this manual. Introduction Overview of what is covered in the rest of this manual, including serial number information and Sany contact information. Safety General and product-specific safety information relating to this machine. It describes what the hazard alerts mean that are used throughout the manual.
Introduction SAP Series Paver SERIAL NUMBER LOCATION The serial number (a) will be needed by your Sany dealer when ordering replacement parts or providing assistance for your machine. Record this information in this manual for future use. Fig.1-2 Record of Serial Number and Dealer Information This location is for you to record information relating to your machine.
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If you find a problem with this manual, make a copy of this page, complete the form below and send it to us, attention Technical Publications. You can also email us at crd@sany.com.cn. NOTE: See “Contact Information” on page 1-3 .
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Introduction SAP Series Paver Safety, Operation & Maintenance Manual - December 2018...
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Safety SAP Series Paver Safety General ............................2-5 Hazard Alerts In This Manual ....................2-6 Diesel Engine Exhaust ......................2-7 Battery Posts, Terminals and Related Accessories ............. 2-7 Operator Safety Information ....................2-8 Operator is Important ......................2-8 Operator Qualifications ....................... 2-9 Machine Safety .........................
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SAP Series Paver Safety Dust Hazards ......................2-19 Safety Data Sheets (SDS) ..................2-20 Maintenance Safety ......................2-20 Clean the Machine ...................... 2-20 Use the Correct Tools ....................2-21 Jack Up the Machine ......................2-22 Rotating Parts ......................2-22 Remove Attachments ....................2-22 Weld, Drill, Cut or Grind on the Machine ..............
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Safety SAP Series Paver Before leaving the machine ..................2-43 Loading machine ......................2-43 Towing machine ......................2-43 Hoisting machine ......................2-44 Safety, Operation & Maintenance Manual - December 2018...
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SAP Series Paver Safety WARNING Read and understand all safety precautions and instructions in this manual bef or e r eading any o ther manu als p r o v i de d w i th th i s m a c hi n e a n d be fo re operating or maintaining it.
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The safety information in this manual provides basic guidelines for safe operation for all authorized personnel. Sany is unable to foresee all risks on work sites, so workers, operators and owners must consider if there are other safety concerns that must be addressed for specific job situations.
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Safety SAP Series Paver with the applicable standards and regulations of your country, contact your Sany dealer before operating this machine Hazard Alerts In this Manual Most accidents are usually caused by the failure to follow fundamental safety rules for the operation and maintenance of the machine.
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