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Summary of Contents for Pickering 40-191
- Page 1 40-191/192 User Manual PXI 30A & 10A Fault Insertion Switch pickeringtest.com Issue 5.6 November 2021...
- Page 2 © COPYRIGHT (2021) PICKERING INTERFACES. ALL RIGHTS RESERVED. No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by any means without the written permission of Pickering Interfaces. Technical details contained within this publication are subject to change without notice.
- Page 3 Pickering Interfaces strives to fulfil all relevant environmental laws and regulations and reduce wastes and releases to the environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
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Page 4: Product Safety
If this product is heavy reference should be made to the safety instructions for provisions of lifting and moving. STATIC SENSITIVE To indicate that static sensitive devices are present and handling precautions should be followed. REED RELAY MODULE 40-110/115/120/125 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page (IV) Page (IV) -
Page 5: Table Of Contents
Module Architecture ..............4.2 Programming The Module ............4.3 Section 5 Connector Information ..............5.1 Section 6 Trouble Shooting .................6.1 Section 7 Maintenance Information ............7.1 Switching System Test Tools ..........7.1 Relay Lookup Tables .............7.1 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page (V) - Page 6 THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page (VI)
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Page 7: Warnings And Cautions
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale. This module must not be used for the switching of Mains Circuits. For the switching of voltages up to the module’s full specification, Secondary Circuit power supplies and the Device Under Test must... - Page 8 • For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on the front of the unit. 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579...
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Page 9: Technical Specification
Supported by eBIRST ™ y 3 Year Warranty The 40-191 is a 6 Channel Fault Insertion switch designed for the simulation of fault conditions in automotive systems. It is capable of carrying 40 A on single channel or 30 A on all channels simultaneously and provides a robust solution to high current fault insertion. - Page 10 Specifications 30 A Fault Insertion Switch, 40-191 Relay Type Mechanical Characteristics The 40-191 is fitted with solid state MOSFET switches. Double slot 3U PXI (CompactPCI card). 3D models for all versions in a variety of popular file Switching Specification formats are available on request.
- Page 11 93-005-236 93-012-103 very specific requirements. Mating Connectors & Cabling Customization can include: For connection accessories for the 40-191 please refer to • Alternative relay types 90-012D 8-pin power D-Type Connector Accessories • Mixture of relay types data sheet where a complete list and documentation •...
- Page 12 CAN, FlexRay Ethernet/ 40-201 4 or 8 differential 100 V AFDX/ 40-192 6-Channel Fault Insertion Switch BroadR-Reach Schematic Diagram 40-202 22 or 11 pairs — 22 or 11 150 V pickeringtest.com 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 1.4...
- Page 13 Specification Emissions EN55011:2009+A1:2010. reflects test conditions in a Pickering PXI chassis. Refer to supplier for chassis cooling capacity, restrict average RMS current over 5 minute period to 7 A per channel for chassis meeting the minimum PXI recommendations.
- Page 14 Product Customization Product Test Tool Adaptor Termination Pickering modules are designed and manufactured on our 40-192 93-005-001 93-005-236 93-012-103 own flexible manufacturing lines, giving complete product Mating Connectors & Cabling control and enabling simple customization to meet very specific requirements.
- Page 15 We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+ products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules. Connectors & Backshells...
- Page 16 10 A Fault Insertion Switch, 40-192 Programming Pickering provide kernel, IVI and VISA (NI & Keysight) drivers which are compatible with all Microsoft supported versions of Windows and popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os...
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Page 17: Functional Description
RESISTORS RELAY R1 TO R12 DRIVERS U19 & U20 +3.3V PCI BRIDGE CONFIGURATION Figure 2.1 - 30A & 10A Fault Insertion Switch Modules 40-191 & 40-192: Functional Block Diagram COM1 COM2 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 2.1... - Page 18 SECTION 2 - TECHNICAL DESCRIPTION pickering THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 2.2...
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Page 19: Installation
Modular products require installation in a suitable PXI/LXI chassis. The module is designed for indoor use only. PREOPERATION CHECKS (UNPACKING) 1. Check the module for transport damage and report any damage immediately to Pickering Interfaces. Do not attempt to install the product if any damage is evident. -
Page 20: Hardware Installation
For a system comprising more than one chassis, turn ON the last chassis in the system followed by the penultimate, etc, and finally turn ON the external controller or chassis containing the system controller. 9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up sequence. -
Page 21: Testing Operation
Figure 3.2 - General Soft Front Panel Icon A selector panel will appear, listing all installed Pickering PCI, PXI or LXI switch cards and resistor cards. Click on the card you wish to control, and a graphical control panel is presented allowing operation of the card. - Page 22 SECTION 3 - INSTALLATION pickering THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 3.4...
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Page 23: Programming Guide
SECTION 4 - PROGRAMMING GUIDE PROGRAMMING OPTIONS FOR PICKERING INTERFACES PXI MODULES For information on the installation and use of drivers and the programming of Pickering’s products in various software environments, please refer to the Software User Manual. This is available as a download from: https://www.pickeringtest.com/support/software-drivers-and-downloads... -
Page 24: Module Architecture
U17&U18 COM1 COM2 The Pickering 40-191/192 PXI card contains one sub-unit to control all 6 channels of fault insertion switches and the fault line conditions. The sub-unit is 18 bits long: 3 bits per channel repeated 6 times. Channel bits:... -
Page 25: Programming The Module
SECTION 4 - PROGRAMMING GUIDE pickering PROGRAMMING THE MODULE Here are examples of using the drivers with the 40-191/192 Using PILPXI To operate a relay the user could use the simple OpBit command or the WriteSub commands OpBit DWORD sub_unit = 1;... - Page 26 U9 & U10 CH5 Fault2 2 (outer) U11 & U12 CH6 Break 2 (outer) U13 & U14 CH6 Fault1 2 (outer) U15 & U16 CH6 Fault2 2 (outer) U17 & U18 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 4.4...
- Page 27 SECTION 5 - CONNECTOR INFORMATION pickering COM1 COM2 COM1 CH1-3 CH4-6 COM2 Figure 5.1 - Fault Insertion Switch 40-191/192: Pinouts Viewed From Front Panel, Connectors are 8-pin Power D-type Plugs. 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 5.1...
- Page 28 SECTION 5 - CONNECTOR INFORMATION pickering THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 5.2...
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Page 29: Trouble Shooting
PCI configuration, highlighting any potential configuration problems. Specific details of all installed Pickering switch cards are included. All the installed Pickering switch cards should be listed in the “Pilpxi information” section - if one or more cards is missing it may be possible to determine the reason by referring to the PCI configuration dump contained in the report, but interpretation of this information is far from straightforward, and the best course is to contact Pickering support: support@pickeringtest.com, if possible... - Page 30 SECTION 6 - TROUBLE SHOOTING pickering THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 6.2...
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Page 31: Maintenance Information
For PXI modules which are supported in one of Pickering Interfaces’ Modular LXI Chassis (such as the 60-102B and 60-103B) no module software update is required. If the module was introduced after the LXI chassis was manufactured the module may not be recognized, in this case the chassis firmware may need upgrading. - Page 32 U5 & U6 Break U7 & U8 Fault 1 Outer U9 & U10 Fault 2 U11 & U12 Break U13 & U14 Fault 1 U15 & U16 Fault 2 U17 & U18 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 7.2...
- Page 33 SECTION 7 - MAINTENANCE INFORMATION pickering Figure 7.1 - 40-191 & 40-192 Component Layout - Daughter Board 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 7.3...
- Page 34 SECTION 7 - MAINTENANCE INFORMATION pickering THIS PAGE INTENTIONALLY BLANK 30A & 10A FAULT INSERTION SWITCHES 40-191/192 Page 7.4...
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