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HRS ZE05 Series Instruction Sheet

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COUNT
DESCRIPTION OF REVISIONS
△
8
1
名 称
TITLE
ZE05 SERIES INSTRUCTION SHEET
技 術 指 定 書
FORM HC0011-9-1
ZE05 SERIES INSTRUCTION SHEET
1．PURPOSE
2．COMPONENTS
3．ASSEMBLY PROCESS
4．REPAIR PROCESS
5．INSERTION/EXTRACTION PROCEDURE
6．OTHER / NOTES
DIS-T-00019678
TECHICAL SPECIFICATION
8
DESIGNED
TY.MOGI
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-T0649-00
Completely revised
CHECKED
DATE
AH.EDASHIGE
20231209
HK.UMEHARA
20170713
HK.UMEHARA
20170713
KT.MATSUDA
20170713
KT.MATSUDA
20170713
△
1 / 14
8

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Summary of Contents for HRS ZE05 Series

  • Page 1 ZE05 SERIES INSTRUCTION SHEET 1．PURPOSE 2．COMPONENTS 3．ASSEMBLY PROCESS 4．REPAIR PROCESS 5．INSERTION/EXTRACTION PROCEDURE 6．OTHER / NOTES Completely revised COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE △ DIS-T-00019678 TY.MOGI AH.EDASHIGE 20231209 名 称 TITLE HIROSE ELECTRIC CO.,LTD. APPROVED ZE05 SERIES INSTRUCTION SHEET HK.UMEHARA...

  • Page 2: Purpose Of This Document

    1．PURPOSE OF THIS DOCUMENT This document provides explanations about Hirose part name ZE05-*S-HU/R(*), compatible terminal crimping, harness assembly, and how to mate. Please read carefully before using connector. Also, please keep it in a place where you can view it at any time, while using the connector. Pictures and diagrams used in this document are of representative products.

  • Page 3: Assembly Process

    ②Strip and crimp the cable according to the crimp quality standards and crimp conditions table. Note: Please use our company's crimping tool. List of crimping tool part number Part No. Crimping tool P/N HRS No. AP105-ZE05-2022S 901-5239-0 ZE05-2022SCF HT802/ZE05-2022S 780-0045-0 △...
  • Page 4 ③Insert contact and push until a click is heard. ※Please take care to ensure that the terminal is inserted in the correct orientation. Top of connector Underside of connector NOTE 1: Please holding the cable and insert straight into the housing. Do not use more than 10N of force during this process.
  • Page 5 NOTE 3． If the crimp terminal is inserted at an excessive angle or routed at an excessive angle during insertion, the terminal will become deformed and the contact gap will open or close incorrectly. ✕ Deformation of terminal ✕ Deformation of terminal ④After inserting the crimp terminal, pull the cable lightly (10N or less).
  • Page 6 ＜Example: semi-insert＞ ＮＧ ＮＧ Attached to a lance ＯＫ ＯＫ ⑤After inserting the terminals, look at the connector from the mating side and confirm that the terminals are inserted correctly. Curl part 【 Ｏ Ｋ 】 The terminal is inserted 【ＮＧ】The terminal is inserted upside down.
  • Page 7 ⑥Press preset retainer until a click is heard. When setting the retainer, push in both ends with your fingernails in the order of ① to ② on each side. Note. Do not route the wires while the retainer is in the preset state. Doing so may cause the terminal may be removed, or the female housing or terminal to be damaged or deformed.
  • Page 8 In the event that a jig will be used for setting of the retainer, please ensure that there is clearance on either side of the retainer. Using a jig that does not allow such clearance may result in damage to the female housing.
  • Page 9 ⑧Location of test probes The test probes should be located in front face as described below(to avoid any damage to the terminal): △ HIROSE ELECTRIC CO.,LTD. ETAD-T0649-00 9/14 FORM HC0011-9-2...
  • Page 10 ⑨Definition of test probe The recommended probe should have the following characteristics: ・Diameter: Φ 0.5～0.6mm ・Tip shape: flat ・Plating: Gold plated ・Spring force: 1N maximum ・Stroke: see section below Probe diameter ⑩Recommendations for electrical tests ・Perform test after insertion of terminals and closing of retainer. ・Avoid any deformation on housing and terminal during electrical test.

  • Page 11: Repair Process

    4．REPAIR PROCESS Note：Housing cannot be reused. Please use a new housing after repair. ①Using the specialized repair tool, disengage the retainer lock and return the retainer to the preset condition. Note 1．Please refer to the following section （P.11） for details on the specialized tool. ※No direction Note 2．If the retainer does not unlock even after pushing in with the specialized tool, use a precision screwdriver to push up the edge of the retainer (as shown in the figure below) slightly while pushing in with the specialized tool.
  • Page 12 ②Insert the tool into the terminal cavity and push to the end. After pushing in, hold the cable at a slight angle with the jig and pull out the terminal with a force of 20N or less. If it does not come out with a force of 20N, the terminal may not be unlocked correctly, so please try again by inserting the specialized tool.
  • Page 13 5．Insertion and extraction procedure ※Illustrations in this section are of representative products. 5-1. Insertion procedure ①Align the lock groove of the board side connector with the lock direction of the harness side connector when mating. ②Insert it until it locks and you hear a click. Note：After completing the work, pull the connector in the detachment direction and check that it does not come off.
  • Page 14 6．Other / Notes 1) Do not touch the terminal contact points or the interior of the barrel. 2) When handle terminals, please wear gloves in order to prevent corrosion. 3) Placing items on top of a terminal or dropping a terminal may result in shape deformities or contamination.