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HRS GT36 Instruction Manual
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HRS GT36 Instruction Manual

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INSTRUCTION MANUAL FOR GT36 TERMINALS
COUNT
DESCRIPTION OF REVISIONS
2
△
19
名 称
TITLE
INSTRUCTION MANUAL FOR GT36 TERMINALS
TECHNICAL SPECIFICATION
FORM HC0011-9-1
DIS-T-00003311
DESIGNED
MH.YAMAGUCHI
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-T0392-01
CHECKED
DATE
MO.OKADA
18.08.02
AR.SHIRAI
16.05.24
KI.HIROKAWA
16.05.24
TK.SUZUKI
16.05.24
TK.SUZUKI
16.05.24
1 / 32
△
2

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  • Page 1 INSTRUCTION MANUAL FOR GT36 TERMINALS COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE △ DIS-T-00003311 MH.YAMAGUCHI MO.OKADA 18.08.02 名 称 TITLE HIROSE ELECTRIC CO.,LTD. INSTRUCTION MANUAL FOR GT36 TERMINALS APPROVED AR.SHIRAI 16.05.24 CHECKED KI.HIROKAWA 16.05.24 DESIGNED TK.SUZUKI 16.05.24 WRITTEN TK.SUZUKI 16.05.24 1 / 32 △...
  • Page 2 1. Names of Parts GT36-*SCF Center terminal Core barrel Carrier GT36-*SCF(A) Center terminal Core barrel Carrier △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 2 /32 FORM HC0011-9-2...
  • Page 3 GT36-*.*-*.*SCF Carrier Fix terminal Sheath barrel Insulation Shield barrel washer holder Insulation washer GT36-*.*-*.*SCF(A), -B ２ Carrier Fix terminal Sheath barrel Insulation Shield barrel washer holder Insulation washer △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 3 /32 FORM HC0011-9-2...
  • Page 4 2. Construction of Parts Hirose part name Hirose part number GT36A-2022SCF CL786-0028-3-00 GT36-2428SCF CL786-0001-7-00 Center terminal GT36-2428SCF(A) CL786-0010-8-00 GT36-30SCF(ID)(A) CL786-0042-4-00 GT36-1.6-2.9SCF CL786-0003-2-00 GT36-3.3-3.8SCF CL786-0005-8-00 Outer terminal GT36-1.6-2.9SCF(A) CL786-0004-5-00 GT36-1.6-2.9SCF(A)-B CL786-0114-0-00 ２ △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 4 /32 FORM HC0011-9-2...
  • Page 5 (1) Crimping procedures ① Termination of coaxial cable ② Crimping center terminal ③ Insert the outer terminal cut from the carrier into the exclusive caulking jig. *The allowable maximum bent of the outer terminal is 10º as shown in the drawing. Bending up to 10º is allowed only once.
  • Page 6 Crimping height list ２ Applicable terminals：GT36-2428SCF(A)、GT36-1.6-2.9SCF(A), -B Measuring position Tensile Cable Cable name manufacturer strength A’ B’ C’ D’ Sumitomo 1.5D-XESTA(HF) 0.50 1.09 2.34 2.22 2.74 3.25 3.12 Electric -0.56 -1.19 -2.42 -2.42 -3.02 -3.35 -3.32 Industries EM-1.5DS-QEHBE 0.50 1.09 2.38...
  • Page 7 2.42 2.42 3.02 3.35 3.32 ２ *Y’-Y’ part C/H of the GT36…SCF(A), -B terminal depends on the Y-YB dimension. Its dimension need not be controlled.(Yazaki Co., Ltd. 1.5C-VP and 1.5C-BP are excluded) △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 7 /32 FORM HC0011-9-2...
  • Page 8 C/H C/W dimension position GT36-*SCF(A) GT36-*SCF GT36-*.*-*.*SCF(A), -B GT36-*.*-*.*SCF ２ A’ D’ B’ C’ Cross Cross Cross Cross Cross section XX section XX section YY section Y’ Y’ section ZZ GT36-*SCF(ID)(A) GT36-*.*-*.*SCF(A), -B ２ A’ B’ D’ Cross Cross Cross...
  • Page 9 C/H measuring method Use a micrometer with a blade for the spindle and a micrometer with a blade for the anvil. Measure as shown below. Micrometer (Anvil) Crimping height Micrometer (Anvil) Crimping height Micrometer (Spindle) Measure Micrometer (Spindle) Measure at almost center of the barrel. at almost center of the barrel.
  • Page 10 Tensile strength measuring method Test method Fix the outer terminal with a jig, pull in the pulling direction shown below at 100 mm/min, and measure the strength of the crimped part. Pulling direction Fixing jig Outer terminal Fig. Outline of Pulling Test △...
  • Page 11 （３）Crimping quality standard ・ Strip dimension Terminal name  2.9±0.4 10.1±0.6 GT36-2428SCF(A), GT36-1.6-2.9SCF(A), -B ２   GT36A-2022SCF, GT36-3.3-3.8SCF 2.7±0.4 5.2±0.6   2.6±0.4 5.2±0.6 GT36-2428SCF, GT36-1.6-2.9SCF   GT36-30SCF(ID)(A), GT36-1.6-2.9SCF(A), -B 2.6±0.4 10.1±0.6 ２  Insulator Outer conductor Sheath Inner conductor *Press the insulator against the applicator and crimp the center terminal.
  • Page 12 ①Crimping quality standard of the crimp terminals GT36A-2022SCF, and GT36-2428SCF ②Applicable cables GT36A-2022SCF Applicable core sizes：AWG#20 to #22 or equivalent GT36-2428SCF Applicable core sizes：AWG#24 to #28 or equivalent ③Quality standard ・Crimping position Specified position Dimension (mm) 0.1 or more *The specified dimension A is a recommended value.
  • Page 13 ・Rolling Angle ±5°or less Standard plane Cross section XX ・Crimp burr height Dimension (mm) 0.05 or less 断面 X-X Cross section XX ・Bell mouth, Cutoff tab Dimension (mm) 0.3 or less* 0.25 or less 0.1 or less *The bell mouth should exist. Enlarged view of portion Y Standard plane 基準面...
  • Page 14 ①Crimping quality standard of crimp terminal GT36-2428SCF(A),GT36-30SCF(ID)(A) ②Applicable cables GT36-2428SCF(A) ・Applicable core size: AWG#24 to #28 or equivalent GT36-30SCF(ID)(A) ・Applicable core size: AWG#30 single core or equivalent ③Quality standard ・Crimping position Specified position Dimension (mm) 0.1 or more *The specified dimension A is a recommended value.
  • Page 15 5°or less 5°or less ・Rolling Standard Angle plane ±5°or less *The rolling standard does apply GT36-30SCF(ID)(A) terminal, whose crimping shape is round (need not be controlled). Cross section XX ・Crimp burr height Dimension (mm) 0.05 or less Cross section XX Burr height measuring method Measure the dimension A with a micrometer (point and blade).
  • Page 16 ① Crimping quality standard of crimp terminal GT36-1.6-2.9SCF(A), -B ２ ②Applicable cables Insulator O. D.: 1.5 to 2.0 Outer conductor O. D.: 2.0 to 2.5 Sheath O. D.: 2.6 to 3.4 ③Quality standard ・Crimping position Dimension (mm) 0.4～1.7 0.1 or more* 0.4～1.2...
  • Page 17 ・Rolling Angle ±5°or less Standard plane Cross section XX ・Cutoff tab Dimension (mm) 1.0 or less ・GAP Dimension between Center terminal and Outer terminal Dimension (mm) 0.02 or more Ｊ ※Withstand voltage or insulation resistance is substitute method of inspection for dimension △...
  • Page 18 ・Outer terminal size after crimping GT36-*.*-*.*SCF(A), -B ２ Dimension(mm) 12.8±0.05 ・Insulation washer holder dimension GT36-*.*-*.*SCF(A), -B ２ Dimension(mm) 2.58-2.67 ※Use blade-blade micrometer and measure once ratchet stop works. Measurement point △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 18 /32 FORM HC0011-9-2...
  • Page 19 ①Crimping quality standard of crimp terminal GT36-1.6-2.9SCF ,GT36-3.3-3.8SCF ②Applicable cables GT36-1.6-2.9SCF Insulator O. D.: 1.5 to 2.0 Outer conductor O. D.: 2.0 to 2.5 Sheath O. D.: 2.6 to 3.4 GT36-3.3-3.8SCF Insulator O. D.: 2.5 to 2.9 Outer conductor O. D.: 2.8 to 3.6 Sheath O.
  • Page 20 ・Cutoff tab Dimension (mm) 1.0 or less ・ GAP Dimension between Center terminal and Outer terminal Dimension(mm) 0.02 or more Ｊ ※Withstand voltage or insulation resistance is substitute method of inspection for dimension ・Outer terminal size after crimping Dimension(mm) 7.4±0.05 ・Insulation washer holder dimension Dimension(mm) 2.61-2.67...
  • Page 21 （４）Recommended inspection ①Appearance Should be free from flaws, deformations, plating separation, biting of the shield braid in the shield barrel, etc. (Plating should not be separated from a flaw in the bending punch interference portion of the outer terminal. Base material should not be seen.) ②Withstand voltage※...
  • Page 22 Appendix 1 Contact prohibited areas: Terminal contact and inside of barrel： GT36-*.*-*.*SCF(A), -B GT36-*.*-*.*SCF △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 22 /32 FORM HC0011-9-2...
  • Page 23 Appendix 2 ・ Crimping position Specified Dimension(mm) position 0.1 or more* *The dimension A is a recommended value. The quality is OK if the core can be seen from the core barrel. The quality is OK if the core projects from the barrel.
  • Page 24 ・ Twisting Standard plane Angle ±5°or less Measuring position Measure at 90º using The barrel end face is the the Y-axis from the standard plane. standard plane. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 24 /32 FORM HC0011-9-2...
  • Page 25 ・Bending up, Bending down GT36A-2022SCF Angle 5°or less Standard plane 4°or less GT36-2428SCF Angle 10°or less 5°or less The crimper side of the barrel is the standard plane. Measuring position Measure the angle of the specified position using the X-axis as the standard plane.
  • Page 26 ・Rolling Angle ±5°or less Standard plane Cross section XX The end face of the micrometer is the standard plane. Measure the angle at the straight part of the terminal. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 26 /32 FORM HC0011-9-2...
  • Page 27 ・Crimp burr height Dimension (mm) 0.05 or less 断面 X-X Cross section XX ・ Bell mouth, Cutoff tab Dimension (mm) 0.3 or less* 0.25 or less 0.1 or less *The bell mouth should exist. Enlarged view of portion Y From the end of R to the top of the cutoff tab Bell mouth...
  • Page 28 ・Side bell mouth Standard plane GT36A-2022SCF Dimension(mm) 0.14 or less 0.14 or less Standard plane Anvil side of terminal Is standard plane Ｊ △ HIROSE ELECTRIC CO.,LTD. ETAD-T0392-01 28 /32 FORM HC0011-9-2...
  • Page 29 Outer terminal measuring position ・ Crimping position GT36-1.6-2.9SCF ２ Dimension (mm) 0.4～1.7 0.1 or more 0.4～1.2 GT36-3.3-3.8SCF ２ Dimension (mm) 0.4～1.7 0.1 or more 0.4～1.2 *The dimension B is a recommended value. The quality is OK if it can be checked visually that the shield braid does not project from the cable inducer.
  • Page 30 ・Bending up, Bending down Angle 5°or less 5°or less Standard plane Measure at 90º using the Y-axis from the standard plane. Crimper side of the shield barrel is the standard plane. ・Twisting Angle ±5°or less Standard plane End face of the shield barrel is Measure the angle of the the standard plane.
  • Page 31 ・Rolling Angle ±5°or less Standard plane Cross section XX 断面 X-X Set the blade side of the micrometer to the crimp side of the sheath barrel. It is the standard plane. Measure the angle of the specified position using the X-axis standard plane.
  • Page 32 There is no problem with quality unless both ends of the braid and foil are cut off and falling off at the opening on the anvil side of the shield after crimping the outer terminal. Target outer terminal：GT36-1.6-2.9SCF(A), -B , GT36-1.6-2.9SCF anvil side opening of the shield part △...

This manual is also suitable for:

Gt36a-2022scfGt36-2428scfGt36-2428scfaGt36-30scfGt36-30scfidaGt36-1.6-2.9scf ... Show all