HRS ZH05 Series Handling Manual
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HRS ZH05 Series Handling Manual

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COUNT
DESCRIPTION OF REVISIONS
0
△
2
名 称
TITLE
ZH05 Series Handling Manual
技 術 指 定 書
FORM HC0011-9-1
ZH05
Handling Manual
TECHICAL SPECIFICATION
Series
DESIGNED
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-T0940-00
CHECKED
DATE
HK.UMEHARA
20211130
HK.UMEHARA
20211130
KH.MARUNO
20211130
KH.MARUNO
20211130
1 / 32
△
0

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Summary of Contents for HRS ZH05 Series

  • Page 1 ZH05 Series Handling Manual COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE △ 名 称 TITLE HIROSE ELECTRIC CO.,LTD. APPROVED ZH05 Series Handling Manual HK.UMEHARA 20211130 CHECKED HK.UMEHARA 20211130 DESIGNED KH.MARUNO 20211130 WRITTEN KH.MARUNO 20211130 1 / 32 △ 技 術 指 定 書...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SCOPE ..............................3 PARTS DESCRIPTION ......................... 4 DESCRIPTION ............................4 PART NUMBERS ........................... 5 MATERIALS ............................6 PACKAGING ............................7 MECHANICAL PERFORMANCES ...................... 8 STORAGE - HANDLING OF COMPONENTS ................... 9 STORAGE CONDITIONS ........................9 HANDLING OF COMPONENTS ......................9 ASSEMBLY PROCESS ........................

  • Page 3: Scope

    All measurements are in millimeters and Forces in Newtons unless otherwise specified. In addition, photographs and illustrations described are representative products of HRS ZH05 series, so they differ depending on products. Information of this manual is subject to change without notices.

  • Page 4: Parts Description

    PARTS DESCRIPTION DESCRIPTION 【Plug】 Male housing Male terminal （Crimp terminal） Retainer 【Receptacle】 DIP Metal hold down Female housing Female contact Receptacles exist only in right angle version with DIP metal hold down. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 4/48 FORM HC0011-9-2...

  • Page 5: Part Numbers

    PART NUMBERS Description Part Number Male terminal ZH05-2224PCF Plug X positions with Y coding ZH05-XDP-HU(Y) Receptacle X positions with Y coding ZH05-XDS-2H(Y) Retainer X positions ZH05-XDP-R Note 1: please check with Hirose Sales department for the availability of all part numbers. △...

  • Page 6: Materials

    MATERIALS Part Sub part Material Male housing Plug Retainer Housing Copper alloy Female contact Surface: Tin plating: 1µm min Receptacle Under: Nickel plating: 1µm min Brass Metal hold down Surface: Tin plating: 1µm min Under: Nickel plating: 1µm min Metal thickness: 0.2±0.05 mm Brass Male terminal Surface: Tin plating: 1µm min...

  • Page 7: Packaging

    PACKAGING Carton box Type of Quantity of parts Designation HRS P/N dimensions packaging per unit LxWxH (mm) 250 pcs/reel Receptacles ZH05-XDS-2H 405 x 405 x 350 Reel 5 reels/box Plastic 100 pcs/bag Plug 12P ZH05-12DP-HU 405 x 405 x 51...

  • Page 8: Mechanical Performances

    MECHANICAL PERFORMANCES The main mechanical characteristics are as follow: Test Value Tensile strength of the Wire-Terminal link 0.3mm²: 103N min Terminal insertion force 3N max Terminal polarization force 20N min Terminal insertion force with TPA closed 20N min Terminal retention force with TPA inactive 27N min Terminal retention force with TPA active 39N min...

  • Page 9: Storage - Handling Of Components

    STORAGE - HANDLING OF COMPONENTS STORAGE CONDITIONS  Store in a well ventilated environment with the following relative temperature and humidity range: -10° to 60°C ; 85% HR maximum.  Store without contact with the ground, on a pallet or platform, a clean dry surface until the packages are retrieved for production.
  • Page 10  Do not place wire harnesses on the floor.  Refrain from any handling that may result in terminal damage or deformation.  Do not use the housing in case it drops. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 10/48 FORM HC0011-9-2...

  • Page 11: Assembly Process

    ASSEMBLY PROCESS CRIMPING OF TERMINALS 1 - Strip the cable Please refer to the Crimp Quality Standard (§11) for details on strip length. 2 – Crimp wire in terminal Note 1: Please use the Hirose crimp tool. Note 2: Please refer to the Crimp Quality Standard (§11) to confirm terminal compatibility and check crimp condition.

  • Page 12: Connector Assembly Instructions

    CONNECTOR ASSEMBLY INSTRUCTIONS 1 - Insert contact and push until a click is heard. Please take care to ensure that the terminal is inserted in the correct orientation. Upper and lower crimping portions are inward during insertion NOT OK Crimping portions are facing outward Note 1: Holding the cable, please insert straight into the housing.
  • Page 13 ※Please hold the cable as below picture and insert it with a force less than 10 N, or terminal will be deformed. Please use a new terminal in this case. NOT OK 2 – After insertion, confirm that the terminal has been inserted correctly by pulling the cable lightly, the pulling force must be less than 10N.
  • Page 14 3 – Press retainer into housing until it clicks in the direction of the arrow. Set position After setting the retainer, please inspect the housing head-on to confirm that the retainer is not protruding in any way. Retainer only half engaged Retainer set NOT OK Connector Cross-section...

  • Page 15: Wiring Harness Assembly Recommendations

    WIRING HARNESS ASSEMBLY RECOMMENDATIONS  Deformed or damaged parts have to be replaced by a new one.  Apply tape so that every individual wire is subjected to an equal amount of tensile force to avoid any effect on terminals (like disengagement). ...

  • Page 16: Repair Process

    REPAIR PROCESS 1 – Insert the special tool in direction 1 and push down the lance, and remove the retainer from direction 2. Note: Please refer to the next section (§9) for details on the special tool. Connector cross section Jig □0.6mm max Jig □1mm max Connector cross section...
  • Page 17 2 – Insert the special tool in to the terminal cavity and push to the end with the tool flat side up as below picture. Maintain this position and pull the applicable cable carefully to remove the terminal. Note: Please refer to the next section (§9) for details on the special tool. Repair tool Flat side Recommend to operate under propre illumination to enhance workability...
  • Page 18 Note: In case the terminal lance and / or retainer lance has been deformed, please use new parts. △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 18/48 FORM HC0011-9-2...

  • Page 19: Repair Tools

    REPAIR TOOLS REPAIR TOOL FOR RETAINER Part number summary for retainer repair tool: Applicable part Repair tool name Repair tool part number ZH05-12DP-HU ZH05-16DP-HU ZH05/R/RE-MD 902-5162-0 ZH05-20DP-HU △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 19/48 FORM HC0011-9-2...

  • Page 20: Repair Tool For Terminal

    REPAIR TOOL FOR TERMINAL Part number summary for terminal repair tool: Applicable part Repair tool name Repair tool part number ZH05-2224PCF ZH05/RE-MD 902-5161-0 The following drawing shows definition of tool for terminal repair. (press fit) △ HIROSE ELECTRIC CO.,LTD. ETAD-T0940-00 20/48 FORM HC0011-9-2...

  • Page 21: Electrical Test

    ELECTRICAL TEST 10.1 CLAMPING AREAS OF CONNECTORS During electrical tests, plugs can be clamped in the following areas: (example with ZH05-12DP-HU) Areas to clamp the plug 10.2 LOCATION OF TEST PROBES The test probes should be located in front face as described below: (Example with the 12P) △...

  • Page 22: Definition Of Test Probes

    10.3 DEFINITION OF TEST PROBES The recommended probe should have the following characteristics:  Diameter: ∅1 +/-0.1  Plating: Gold plated  Spring force: 1N maximum ∅1 +/-0.1  Stroke: see section below Gold plated 10.4 RECOMMENDATIONS FOR ELECTRICAL TESTS ...

  • Page 23: Crimp Quality Standard

    CRIMP QUALITY STANDARD 11.1 SCOPE This technical specification prescribes crimp condition of ZH05-2224PCF (CL756-2001-0). 11.2 APPLICABLE WIRE  Applicable wire size: 0.22mm² ~ 0.35mm²  Applicable insulation size: ∅0.9mm ~ ∅ 1.4mm N-N (wire barrel 11.3 QUALITY STANDARD cross section image) O-O (insulation barrel cross section image) P enlarged view...
  • Page 24 MEASURE CHECK POINT (mm) Cover location 0.3 ~ 0.8 Location of tip of the core 0.1 ~ 0.6 0.1 ~ 0.4 0.1 max Bell-mouth 0.15 max Bend-up 2° max Bend-down 3° max Twist ±2° max Rolling ±5° max Strip length 4.0 ~ 4.6 Wire barrel 1.36 max...

  • Page 25: Crimp Parameters

    CRIMP PARAMETERS Tensile SEC AREA strength of CONDUCTOR INSULATION WIRE (mm²) TYPE wire-terminal link (minimum) FLRY-A 0.3436 / 22 0.75 ~0.81 1.36 max 1.55 ~1.65 1.47 max FLRY-B 0.4156 / 22 0.75 ~0.81 1.36 max 1.55 ~1.65 1.47 max FLR9Y 0.4008 / 22 0.75 ~0.81 1.36 max...

This manual is also suitable for:

Zh05-2224pcfZh05-xdp-huZh05-xdp-huyZh05-xds-2hZh05-xds-2hyZh05-xdp-r

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