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EXTRA 390 - 395 Operating manual Translated from the original instruction manual Version 01.2013 Date printed 02.2013 Language Machine number KT428590 Document number KT19000212EN Index 2013-01...
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In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the details here. Designation EXTRA 390 - 395 Operating width 390: 9.0 m (29’ 6”) - 395: 9.5 m (31’ 2”)
Table of contents Table of contents Introduction ..........Optional equipment ........Instruction manual target group High skids Meaning of the symbols Chain for locking the lift arms A-frame Safety ............Quick release of knives For your safety Carrier for crop on hilly ground Who can operate the machine? Lighting kit Connecting...
Introduction Instruction Introduction This instruction manual is intended for trained farmers and others who are qualified to work in agriculture and who are familiar with manual target assembling equipment. group For your safety Read this instruction manual thoroughly before use and assembly. This will enable you to ensure optimal working conditions and to work in safety.
Safety For your safety Safety This chapter includes general safety instructions. Furthermore, each chapter in the instruction manual includes specific safety instructions that are not described here. The safety instructions must be complied with • For your own safety. • For the safety of others.
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Safety Safety symbols On the machine you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed to the relevant areas. STOP...
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Safety Meaning of the symbols Stop the tractor before working on the machine Be careful! Always let the tractor come to a stop and remove the ignition key before you repair, rinse, lubricate or carry out any maintenance work on the machine. Read and observe the instruction manual Be careful! Read and ensure you understand the instruction manual before the machine is used.
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Safety Risk from loose chippings Keep a safe distance from the machine. Do not allow any persons near the machine when it is working. If the guard is damaged, it must be replaced. STOP Risk of injury to feet Keep away from the machine. The protection must always be in place when the machine is working.
Safety Who can operate Operators of this machine should only be trained farmers and others who are qualified to work in agriculture and who are familiar with the machine? assembling equipment. Untrained or unauthorised persons must not use this machine. Connecting Correct attachment of the machine The machine must be correctly connected, following the instructions.
Safety Only connect the hydraulics when the system is depressurised You should only connect the hydraulic hoses to the tractor's hydraulics when the hydraulic system on both the tractor and the machine is depressurised. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.
Safety Transport on Ensure that the machine meets the Road Traffic Act's require- ments concerning its condition public roads When driving on public roads, the machine must comply with the Road Traffic Act's current requirements. This ensures your safety and that of other road users. Failure to meet the requirements can result in accidents.
Safety The operator should be instructed carefully before the machine is put into use The machine should only be used if the operator has been given thorough instructions. Thorough machine instruction allows safe usage. 95-002-1 fr Insufficient instructions can result in wrong usage of the machine and accidents.
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Safety Check the surrounding area before starting to use the machine Before driving and using the machine the surrounding area should be checked. This prevents persons and animals in the vicinity from being harmed. If the surrounding area is not checked, it may result in serious injuries to persons or animals.
Safety Disconnection Heightened risk of personal injury when disengaging When disconnecting the machine from the tractor there is an enhanced risk of personal injury. Paying full attention to this will protect your own and others' safety. 95-038 fr Failure to pay attention to this point may result in serious injuries. Therefore, when disconnecting: •...
Safety Maintenance Comply with the service and maintenance intervals given in the instructions Comply with the intervals for service and maintenance as given in the instructions. By complying with the maintenance intervals you assure that the machine will operate without malfunctions and give maximum protection to the surroundings.
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Safety Be careful when cleaning with high pressure cleaning equipment Do only clean bearings, hydraulic hoses, plastic components, electrical control boxes and electrical equipment with low water pressure. By cleaning with low water pressure you will protect sensitive equipment on the machine. Using high water pressure to clean could damage vital parts of the machine.
Safety Further safety Follow the instructions when working on the machine The machine safety instructions should always be complied with. instructions This will protect you and others from injury. Failure to follow the safety instructions may result in serious injuries. In addition to the safety instructions, the following should be complied with: 95-005 fr...
About the machine About the machine This chapter includes general information about your machine. In addition, the following information is included: • The machine's field of application. • The machine characteristics. • View of the machine. • Technical data. The machine's 390-395 is a mower intended to swathe grass and mow common grass and cereal crops.
About the machine Machine Description of the machine 390-395 is a mower which operates at both sides of the tractor and is characteristics coupled to the tractor's lift arms. The machines' cutting unit is connected to the hitch which is fitted to the tractor's lift arms.
About the machine Machine specifi- cation Unit Unladen weight kg (lb) 1360 (2999) 1500 (3307) PTO Power take off 1000 1000 kW/HK Power requirement, minimum 88 / 120 110 / 150 Number of cutting discs parts Number of knives parts RPM, cutting discs 3000 3000...
Preparation Preparing the Preparation The machine is divided into its main components for transport to the user. The machine must be assembled in accordance with the specific machine assembly instructions delivered with each machine. The following chapter is for initial assembling, shortening of the PTO shaft etc.
Assembly - attachment Assembly - attachment Coupling a tractor and a machine together When connecting the machine and the tractor there is an increased risk of personal injury. Attention to the safety instructions assures your and others personal safety. Failure to follow the safety instructions may result in serious injuries. Therefore, when connecting the machine and the tractor you should: •...
Assembly - attachment Attachment of the Lock the tractor's lift arms Lock the tractor's lift arms at the correct height. tractor If the lift arms are at the correct height,it will prevent damage to the PTO shaft and injury to persons in the vicinity. Lowering or raising the lift arms can lead to injury and can damage the PTO shaft.
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Assembly - attachment Cat. 2 Cat. 3 The machine is fitted with attachment points for both category 2 and 3. Cat. 2 Cat. 3 Mount the machine onto the tractor's lift arms. Raise the machine's suspension clear of the ground. ...
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Assembly - attachment Lift the machine well clear of the ground. Stabiliser chains Tighten the tractor's stabiliser chains. Because of the increase in weight, it is recommended that the tractor's left-hand stabiliser chain is tightened up more than usual, so that the machine is pulled as tight as possible to the tractor.
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Assembly - attachment Adjusting the hitch It is important that the machine's hitch is the correct height above the ground. It is set to the correct height in the following way: Activate the tractor's hydraulics. Raise or lower the machine's hitch until the height indicated is as shown.
Assembly - attachment Hydraulic Safety Only connect the hydraulics when the system is depressurised You should only connect the hydraulic hoses to the tractor's hydraulics when the hydraulic system on both the tractor and the machine is depressurised. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.
Assembly - attachment Hydraulic connection The tractor should be equipped with 2 sets of double-acting hydraulic outlets. Hydraulic outlets on the tractor Function Double acting hydraulic outlet 1 Right-hand cutting unit in transport and working position Double acting hydraulic outlet 2 Left-hand cutting unit in transport and working position ...
Assembly - attachment Machine in Check the surrounding area before starting to use machine Before driving and using the machine the surrounding area should be transport position checked. This prevents persons and animals in the vicinity from being harmed. If the surrounding area is not checked, it may result in serious injuries to persons or animals.
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Assembly - attachment The machine is converted into transport position in the following way: Check that the tractor PTO outlet is disconnected and that the machine has stopped rotating. Pull both cords in. Cord Activate the tractor hydraulics and let the machine's cutting unit swing up to the transport position.
Transport on public roads Safety Transport on public roads Read the safety instructions carefully before driving on public roads Before driving on public road, you must read the safety instructions carefully. This will ensure that dangerous situations and accidents are avoided. Lack of information can cause accidents.
Transport on public roads Checking the Before travelling on the road the machine should be checked according to this check list: machine Is the outermost guard on both cutting units open to minimise the transport height of the machine? ...
Operation Safety Operation Read the safety instructions before using the machine Before using and loading the machine the operator should read the safety instructions carefully. »Safety« page 5 Attention to the safety instructions assures your and others personal safety. Failure to follow the instructions may result in serious injuries.
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Operation The following instructions should be complied with: • Check all points mentioned in the “maintenance” section. »Specific safety information« page 51 »Lubrication safety and use of oil« page 51 • Check knives are not worn down. The knives can be turned so they rotate in the opposite direction.
Operation Operation Safety The operator should be instructed carefully before the machine is put into use The machine should only be used if the operator has been given thorough instructions. Thorough machine instruction allows safe usage. Insufficient instructions can result in wrong usage of the machine and accidents.
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Operation Stubble height The stubble height is adjusted in the following way: Lower the cutting unit to the ground. Set the stubble height by adjusting the top link. • Making the top link shorter reduces the stubble height •...
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Operation The stubble height is adjusted in the following way: Activate the tractor's hydraulics and raise the machine's cutting unit until the springs and chain are no longer tensioned. Shorten or extend the chain so that the join in the chain can be moved into the lock.
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Operation Feed the end of the chain back through the eye again [3]. Secure the chain with the linchpin as shown. The chain is now secured to the machine. Activate the tractor hydraulics and lower the machine's cutting unit to the working position.
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Operation The machine's ground pressure can be set using the following diagram: Model Recommended chain link Using fewer chain links than described in the diagram can cause damage to the springs. The diagram is only given as a guide.
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Operation Working in the field Check the surrounding area before starting to use the machine Before driving and using the machine the surrounding area should be checked. This prevents persons and animals in the vicinity from being harmed. If the surrounding area is not checked, it may result in serious injuries to persons or animals.
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Operation Activate the tractor hydraulics and raise both of the machine's cutting units to the stop when turning at the headland. Activate the tractor hydraulics and lower the machine's cutting unit to the working position. Set the tractor's hydraulic system to the floating position and start mowing.
Cleaning Before cleaning Cleaning Higher risk when cleaning the equipment When cleaning, there is an increased risk of injury. Attention when carrying out cleaning work protects your own and others safety. Failure to follow the safety instructions may cause serious injuries. Therefore, do the following before cleaning: •...
Cleaning Cleaning Use the correct cleaning agents Use only PH neutral cleaning agents when cleaning the machine. PH neutral cleaning agents give your machine maximum protection. Cleaning agents with either high or low PH value can be corrosive on plastic, rubber and varnished surfaces. •...
Parking and Storage Before storage Parking and Storage At the end of the season, the machine should be prepared for storage: Check and tighten all bolts. »Torque moment« page 108 Repair any damaged components. Replace any defective components. ...
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Parking and Storage Hydraulic Only disconnect the hydraulics when the system is depressurised You should only disconnect the hydraulic hoses from the tractor's hydraulics if the hydraulic systems on both tractor and machine are depressurised. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.
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Parking and Storage Activate the tractor's hydraulics and lower the cutting units down to the ground. Fold the support leg down as shown. Lower the machine's hitch to the ground and stow it. Check that the machine's hydraulic system is not under pressure. ...
Parking and Storage Storage When the season is over, the machine should be readied for winter storage. Carry out the following: • Clean the machine thoroughly. »Cleaning« page 45 • Change the transmission oil. »Lubricants« page 108 • The hydraulic quick coupling should either be covered with a dust cap or placed in a small plastic bag.
Maintenance For your safety Maintenance Comply with the service and maintenance intervals given in the instructions Comply with the intervals for service and maintenance as given in the instructions. By complying with the maintenance intervals you assure that the machine will operate without malfunctions and give maximum protection to the surroundings.
Maintenance General instruc- These instructions concern general maintenance work. Specific maintenance work procedures for each machine will be described tions later. When performing all maintenance work the machine must be secured in the transport position. If the working position is necessary for performing maintenance work, you will find appropriate instructions concerning...
Maintenance Safety in connection with maintenance work on the machine When working on the machine the tractor must be stopped and secured. This prevents the PTO shaft from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
Maintenance Lubrication Every 40 hours Cutting unit Press the nozzle on the grease gun over the grease nipple. Pump 1, max. 2 times with the grease gun. »Maintenance intervals« page 53 »Lubricants« page 108 58.237.000 Every 100 hours of PTO shaft ...
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Maintenance Every season Mechanical connections Press the nozzle on the grease gun over the grease nipple. Pump 1, max. 2 times with the grease gun. »Maintenance intervals« page 53 »Lubricants« page 108 58.237.000 Press the nozzle on the grease gun over the grease nipple. ...
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Maintenance Press the nozzle on the grease gun over the grease nipple. Pump 1, max. 2 times with the grease gun. »Maintenance intervals« page 53 »Lubricants« page 108 58.237.000 Press the nozzle on the grease gun over the grease nipples on both attachment points.
Maintenance Service - check Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Inspection - oil service Every day The oil level for the cutterbar is checked as follows: Place the machine on a level surface. Lower the cutterbar to the ground. Check that the cutterbar is horizontal in the direction shown using a spirit level or similar tool.
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Maintenance Gearbox Pay attention when carrying out oil change Use barrier cream or protective gloves when changing oil. It will protect your hands against skin injuries. Direct contact with the oil could lead to serious skin injuries. Use the correct oil type Always use the correct oil type for the transmission.
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Maintenance Remove the dipstick. Check that the oil level is up to the “max.” indication on the dipstick. Dipstick The oil level on the main gear must always be between “min.” and “max.” as shown on the dipstick. When topping up, do the following: ...
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Maintenance Bevel gear Checking the oil level Every 80 hours of use The oil level is checked as follows: »Maintenance intervals« page 53 Lift up the flap. Remove the dipstick. Check that the oil level is up to the “max.” indication on the dipstick. Dipstick The oil level on the main gear must always be between “min.”...
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Maintenance Knives Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Turn the cutting discs by hand until the damaged knife is in the position shown. 95 Nm +/- 5 Inspect the bolts and knives for wear. 70 ft/lb. +/- 3 Inspect the bolt for damage or wear. •...
Maintenance Cutting disc Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Pull and release the lock. Close the front guard.
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Maintenance Cones Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Carry out an external inspection of the cones on the right and left- hand side for dirt. Clean the cones, if necessary. Pull and release the lock. Close the front guard.
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Maintenance Internal inspection Every season An internal check of the cones is carried out in the following way: »Maintenance intervals« page 53 Pull and release the lock. Open the front guard. Remove the guard around the cutterbar's transmission. ...
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Maintenance Fit the guard around the cutterbar's transmission. Top cover Remove the top cover on the cone on the right-hand side of the cutterbar. Carry out an internal inspection of the cone for dirt. Clean the cone, if necessary. ...
Maintenance Universal joint Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Inspect both universal joints for wear. Universal joint Bolts Check the universal joint for broken or loose bolts. Replace the broken bolts. Apply Loctite 242 or a similar product to all bolts. Fit the bolts and tighten to the torque shown. 79 Nm 58 ft/lb Loctite 242...
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Maintenance Fit the guard around the cutterbar's transmission. Pull and release the lock. Close the front guard.
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Maintenance Stone guard and Safety concerning maintenance work on the cutting unit counter knife When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
Maintenance Carry out a visual inspection of the machine's stone guard and counter knife for wear. Stone guards and counter knives with visible holes caused by heavy wear must be replaced immediately. »Stone guard and counter knife« page 95 ...
Maintenance Activate the tractor hydraulics and lower the machine's cutting unit to the working position. Spring catch Every season The spring catch is released if the machine hits an obstacle. When the spring catch is released, the machine swings backwards and up behind the tractor.
Maintenance Replacement Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Changing oil After 10 hours of use Thereafter, every 200 hours of use Or once a year Right-hand cutting unit The oil in the cutterbar is changed as follows: Activate the tractor hydraulics and raise the machine's cutting unit to the stop ...
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Maintenance Locate the oilplug on the cutterbar and remove it. Let the oil flow into a suitable container. Allow the last of the oil to drip out of the cutterbar for approx. 10 - 15 minutes. Fit the oilplug tight on the cutterbar. ...
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Maintenance Locate the oilplug on the cutterbar and remove it. Fill up with the new oil until the oil level is as shown. Model Litre Pint (US) Pint (imp.) (approx.) (approx.) (approx.) 390 - 395 4.1* 8.6* 7.2* * per cutting unit.
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Maintenance Activate the tractor's lift arms and carefully lower the machine until the right-hand cutting unit slants slightly to the left. Stop the tractor. Locate the drain plug and remove it. Let the oil flow into a suitable container. ...
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Maintenance Check the position of the cutterbar with a spirit level and, if needed, adjust its position with a wooden block. Locate the oilplug on the cutterbar and remove it. Fill up with the new oil until the oil level is as shown. Model Litre Pint (US)
Maintenance Gearbox Pay attention when carrying out oil change Use barrier cream or protective gloves when changing oil. It will protect your hands against skin injuries. Direct contact with the oil could lead to serious skin injuries. Use the correct oil type Always use the correct oil type for the transmission.
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Maintenance Remove the tool box. Tool box Fold the support leg down. Support leg Use a suitable tool to remove the oilplug. Let the oil flow into a suitable container. Allow the last of the oil to drip out of the transmission for approx. 10 - 15 minutes.
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Maintenance Fit the tool box. Tool box Guard Close the guard.
Maintenance Bevel gear Every season Changing oil • Oil amount when changing oil: Litre Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) »Maintenance intervals« page 53 The oil is changed as follows: Pull and release the lock. Open the guard around the machine's cutterbar. ...
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Maintenance Lift up the flap. Dipstick Remove the dipstick. Pour the oil through the hole where the dipstick is fitted. Follow the instructions on the machine. Check that the oil level is up to the “max” indication on the dipstick. ...
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Maintenance Knives Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Turn the cutting discs by hand until the damaged knife is in the position shown. 95 Nm +/- 5 Use a suitable wrench and remove the bolt. 70 ft/lb. +/- 3 Replace the knife. Inspect the bolt for wear. •...
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Maintenance Cutting disc Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Remove the bolt and knife from the cutting disc. Bolt 95 Nm +/- 5 70 ft/lb. +/- 3 Fit the knife and bolt on the new cutting disc. Tighten up the bolt with a torque wrench to the torque shown. Bolt 80 Nm +/- 5 59 ft/lb.
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Maintenance Universal joint Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Remove the guard around the PTO shaft between the transmission and the cutterbar. Remove the top cover from the cone. Bolts Remove the bolts and replace the PTO shaft. Clean the bolts. Apply Loctite 242 or a similar product to all bolts. ...
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Maintenance Fit the guard around the PTO shaft between the transmission and the cutterbar. Pull and release the lock. Close the machine's front guard.
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Maintenance Stone guard and Safety concerning maintenance work on the cutting unit counter knife When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected following the instructions serious accidents causing damage to limbs can occur.
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Maintenance Remove the worn stone guard and counter knife. Fit the new stone guard and counter knife. Stone guards and counter knives with visible holes caused by heavy wear must be replaced immediately. Start the tractor. Activate the tractor's lift arms and lift the machine free of the support.
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Maintenance Activate the tractor hydraulics and lower the machine's cutting unit to the working position.
Optional equipment High skids Optional equipment The machine can be fitted with high skids if a higher stubble height is required. The skids are available in the following heights: • 20 mm • 40 mm • 80 mm High skids are recommended for uneven fields with lots of stones or molehills.
Optional equipment Quick release of knives The machine can be fitted with knife quick release, so the knives can easily be changed or turned in just a few seconds with the help of a simple tool. Carrier for crop on hilly ground The machine can be fitted with a set of carriers to improve the flow of crop over the cutting discs on uneven ground.
Optional equipment Lighting kit The machine can be fitted with a lighting kit and reflector set which ensures that the machine is correctly marked for transport on public roads. Straw divider The machine can be equipped with a straw divider on both sides of the cutterbar.
Optional equipment Parking console The machine can be fitted with a parking console which allows the machine to be parked with both cutting units in the transport position. Electronic control The machine can be fitted with a control box which allows both the machine's cutting units to be raised/lowered using just one double- for lifting the acting hydraulic outlet.
Troubleshooting Hydraulic system Troubleshooting Fault Possible cause Remedy Page The machine hangs There is too much downward pressure directly to the rear Adjust the ground pressure from the cutterbar during mowing Check that the hydraulic hoses are correctly connected to the tractor's outlet The machine's hydraulic functions do Hydraulic...
Troubleshooting PTO shaft Fault Possible cause Remedy Page It is difficult to adjust the length of the Take the PTO shaft apart and clean PTO shaft between The PTO shaft's profile tube is dirty and lubricate it the tractor and machine •...
Warranty Guidelines for Warranty The warranty period for our product is 12 months from the date of purchase. The warranty does not include the parts subject to wear. warranty Warranty claims can be made with Kverneland warranty application which must be filled out by your local Kverneland dealer where your machine/equipment was purchased.
Disposal Disposal When the machine reaches the end of its service life, it must be disposed of in the correct way. Observe the following: Metal parts Send usable parts to an authorised recycling station. Larger scrap parts must be taken to an authorised breaker's yard where they can be processed in accordance with current regulations.
DK - 5300 Kerteminde Denmark hereby declare under our sole responsibility that the following product: CE plate and type plate Extra 390 - 395 and ancillary equipment Applicable as from machine no.: KT428590 which the declaration refers to complies with the fundamental safety...
Technical information Conversion table Technical information Basic unit: SI - unit Conversion figures: Length 39.4 in = 3.3 ft = 1.1 yd = 0.00062 miles (US) Area 1.2 yd = 10.8 ft = 0.00025 acre = 0.0001 ha Volume 1 dm (1 l) 61 in = 0.035 ft...
Index Index Maintenance intervals Replacement Adjusting the Ground pressure Hitch Stubble height Notes Suspension lock Assembly - attachment Spring catch Optional equipment A-frame Carrier for hilly ground Before the machine is connected Chain Electronic control for lifting the cutting units High skids Lighting kit Cleaning...
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Index Technical data Technical information Torque moment Tractor requirements Travelling on public roads Troubleshooting Warranty...
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