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Kemppi WFX 200 Operating Manual

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WFX
200, 300
200 P Fe, 300 P Fe
200 P Ss, 300 P Ss
200 AMC, 300 AMC
200-T, 300 P-T, 300-T
Operating manual
Brugsanvisning
Gebrauchsanweisung
Manual de instrucciones
Käyttöohje
Manuel d'utilisation
Manuale d'uso
Gebruiksaanwijzing
Bruksanvisning
Instrukcja obsługi
Manual de utilização
Инструкции по эксплуатации
Bruksanvisning
操作手册
EN
DA
DE
ES
FI
FR
IT
NL
NO
PL
PT
RU
SV
ZH

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Summary of Contents for Kemppi WFX 200

  • Page 1 200, 300 200 P Fe, 300 P Fe 200 P Ss, 300 P Ss 200 AMC, 300 AMC 200-T, 300 P-T, 300-T Operating manual Brugsanvisning Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Bruksanvisning Instrukcja obsługi Manual de utilização Инструкции...
  • Page 3 OPERATING MANUAL English...

  • Page 4: Table Of Contents

    ................... . WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 5: Introduction

    Kemppi WFX 200 P Fe, WFX 300 P Fe, WFX 200 P Ss and WFX 300 P Ss are wire feeders for more demanding professional use for example in pipe welding. They are equipped with the WiseRoot+™...

  • Page 6: Installation

    Measurement cable connection Control cable connection 10. Welding current cable connection 10. Welding current cable connection 11. Lead-in and clamping of cooling liquid hoses WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 7 WFX 200, WFX 200 P Fe, WFX 200 P Ss, WFX 200 AMC and WFX 200-T Control panel Welding current cable connector Remote control connector Lead-in and clamping of cooling Voltage sensing cable connection liquid hoses Euro gun connector Measurement cable connection...

  • Page 8: Connecting Cables

    WFX wire feeders can also be used with FastMig Pulse power source, but in that case NOTE! measurement cable and voltage sensing cable will not be used. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 9 10. Voltage sensing cable (from wire feeder to work piece) WFX wire feeders can also be used with FastMig Pulse power source, but in that case NOTE! measurement cable and voltage sensing cable will not be used. © Kemppi Oy / 1736...

  • Page 10: Assembly Of Mig/Mag System

    Distance wire feeding is accommodated with WeldSnake and SuperSnake products in either air or liquid cooled models. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 11: Mounting And Locking Of Wire Spool

    This is because it is easy to over estimate the pressure required to feed these smaller filler wires. Too high feed roll pressures can easily deform filler wires and contribute to later feeding problems. © Kemppi Oy / 1736...

  • Page 12: Gt04 Wire Feed Mechanism

    0.8 – 0.9 SP007454 SP007465 SP007536 metal SP007455 SP007466 SP007537 SP007456 SP007467 SP007538 1.4 – 1.6 SP007458 SP007469 SP007539 SP007459 SP007470 SP007540 SP007460 SP007471 SP007541 WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 13 W006085 W006086 W006087 Fc, Mc, Ss, Fe W006088 W006089 U-groove W006090 W006091 W006092 W006093 Mount the lower feed roll, ensuring that the pin on the shaft fits in the cut on the feed roll. NOTE! © Kemppi Oy / 1736...

  • Page 14: Duratorque™ 400, 4-Wheel Wire Feed Mechanism

    DuraTorque™ 400, 4-wheel wire feed mechanism This is used in WFX 200, WFX 200 P Fe, WFX 200 P Ss, WFX 200 AMC, WFX 300, WFX 300 AMC, WFX 200-T and WFX 300-T wire feeders. Wire guide tubes ø mm...
  • Page 15 W006086 W006087 Al, (Fc, Mc, Ss, Fe) W006088 W006089 U-groove W006090 W006091 W006092 W006093 Mount the lower feed roll, ensuring that the pin on the shaft fits in the cut on the feed roll. NOTE! © Kemppi Oy / 1736...

  • Page 16: Adjustment Of Pressure Arms

    Ensure that the surface contact to the work piece is clean of metal oxide and or paint. Make sure the clamp is firmly secured. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 17: Shielding Gas

    Remember to close gas bottle valve after welding. Parts of gas flow regulator Gas bottle valve Flow regulation screw Connecting nut Hose tail Hose tail nut Gas bottle pressure gauge Shielding gas flow meter © Kemppi Oy / 1736...

  • Page 18: Main Switch I/O

    Fasten the ribbon cable connector from the WFX wire feed unit to the control panel. Attach the yellow-green earth lead into the fork connector on the XF control panel. XF 37 XF 38 WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 19: Layout

    When wire feeder XF 37 / XF 38 control panel is turned ON, also the power source control NOTE! panel X 37 turns on and links automatically to this wire feeder. CH REMOTE CHANNEL © Kemppi Oy / 1736 PANEL...
  • Page 20 Long press: Turns MatchLog ON/OFF. This can be either MatchChannel or Minilog functionality, depending on which one is defined in the selected memory channel. If neither one is defined, this selection is unavailable. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 21 • selected parameter values. 3.3.11 Arc length and voltage control knob (11) XF 37 CH REMOTE This control knob adjusts the arc length, voltage or selected parameter values before or CHANNEL during welding. PANEL XF 37 © Kemppi Oy / 1736...

  • Page 22: Welding Software

    CrNiMo 19 12 Ar+2%CO₂ Pulse/Double Pulse CrNiMo 19 12 Ar+2%CO₂ Pulse/Double Pulse CrNiMo 19 12 Ar+He+CO₂ Pulse/Double Pulse CrNiMo 19 12 Ar+He+CO₂ Pulse/Double Pulse WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 23 InnerShield 1-MIG InnerShield 1-MIG InnerShield 1-MIG STEEL PACK FOR WISETHIN+ Group Material Wire ø (mm) Shielding gas Process Number Ar+15–25%CO₂ WiseThin+ Ar+15–25%CO₂ WiseThin+ Ar+15–25%CO₂ WiseThin+ Ar+15–25%CO₂ WiseThin+ CO₂ WiseThin+ CO₂ WiseThin+ CO₂ WiseThin+ CO₂ WiseThin+ © Kemppi Oy / 1736...
  • Page 24 Pulse/Double Pulse AlSi5 Pulse/Double Pulse AlSi5 Pulse/Double Pulse AlSi5 Pulse/Double Pulse AlMg5 1-MIG AlMg5 1-MIG AlMg5 1-MIG AlSi5 1-MIG AlSi5 1-MIG AlSi5 1-MIG WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 25 CO₂ 1-MIG Fe Metal Ar+15–25%CO₂ 1-MIG Fe Metal CO₂ 1-MIG Fe Rutil Ar+15–25%CO₂ 1-MIG Fe Rutil CO₂ 1-MIG Ar+15–25%CO₂ Pulse/Double Pulse Ar+15–25%CO₂ Pulse/Double Pulse More welding programs are available by purchasing MatchCurve and MatchCustom products. © Kemppi Oy / 1736...

  • Page 26: Arc Voltage Display

    Steps 1-3 should be repeated every time, when the length of the welding or grounding cable NOTE! is changed. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 27: Basic Troubleshooting

    • Check welding polarity – cable connections • Check filler material selection • Check correct welding program selected • Check correct channel number selection • Check filler wire delivery system • Check power supply – 3-phase present? © Kemppi Oy / 1736...
  • Page 28 In the case of an error code other than the listed above, contact Kemppi service NOTE! representative. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...

  • Page 29: Maintenance

    Do not use compressed air, there is a risk that the dirt will compact even more tightly into gaps of cooling profiles. Do not use pressure washing devices. Only an authorized trained electrician should carry out repairs to Kemppi machines. Service Workshop maintenance Kemppi Service Workshops complete maintenance according to their Kemppi service agreement.

  • Page 30: Disposal Of The Machine

    FASTMIG X 70-10-GH 10 m 6260470 FASTMIG X 70-20-GH 20 m 6260471 FASTMIG X 70-30-GH 30 m 6260472 – For other lengths, please contact Kemppi. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 31 Pipe Stainless welding program package Inlcuded with WFX 200 P Ss and 300 P Ss 99904275 Steel Pack for WiseThin+ welding program package Included with WFX 200 AMC and 300 AMC 99904301 Steel Pack Included with WFX 200 AMC and 300 AMC...
  • Page 32 Near Field Communication (NFC) can also be used for smart connection between the welding machine and the mobile device. For more information, please visit www.kemppi.com. WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 33 WS 42 W Ss 1.2 mm 6254206S12 WS 42 W Ss 1.0 mm 6254208S10 WS 42 W Ss 1.2 mm 6254208S12 For a complete list of welding guns, please visit Kemppi web site at www.kemppi.com. © Kemppi Oy / 1736...

  • Page 34: Technical Data

    510 x 200 x 310 mm 590 x 240 x 445 mm 625 x 243 x 476 mm Weight 9.4 kg 13.1 kg 12.5 kg WFX 200, 300, 200 P Fe/Ss, 300 P Fe/Ss, 200-T, 300 P-T, 300-T, 200 AMC, 300 AMC...
  • Page 36 Tel. +61 2 9605 9500 sales.india@kemppi.com DK-2740 SKOVLUNDE Telefax +61 2 9605 5999 DANMARK info.au@kemppi.com KEMPPI WELDING SOLUTIONS SDN BHD Tel +45 4494 1677 No 12A, Jalan TP5A, OOO KEMPPI Telefax +45 4494 1536 Taman Perindustrian UEP, Polkovaya str. 1, Building 6 sales.dk@kemppi.com...

This manual is also suitable for:

Wfx 300Wfx 200 p feWfx 300 p feWfx 200 p ssWfx 300 p ssWfx 200 amc ... Show all

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