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Tiso ASTM F2656 M50 Installation And Operation Manual

Automatic high security road blocker
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HIGH SECURITY ROAD BLOCKER
HIGH SECURITY ROAD BLOCKER
Installation and Operation Manual
Installation and Operation Manual
Original guide
AUTOMATIC HIGH SECURITY ROAD BLOCKER
series of RB332, RB333, RB334
ROAD BLOCKING SYSTEMS
ROAD BLOCKING SYSTEMS
Office and Production site:
Office and Production site:
14 Promyslova str., 02088, Kyiv, Ukraine,
14 Promyslova str., 02088, Kyiv, Ukraine,
E-mail: sales@tiso.global
E-mail: sales@tiso.global
ASTM F2656, M50
OPERATING MANUAL. PART І
Revision 3.1.2
Revision 3.1.2
Tel.: +380 (44) 291-21-11
Tel.: +380 (44) 291-21-11
Fax: +380 (44) 291-21-02
Fax: +380 (44) 291-21-02
www.tiso.global
www.tiso.global
11.2023
11.2023
Page.
Page.
-1-
-1-
Size А4
Size А4

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  • Page 1 Office and Production site: Office and Production site: Page. Page. 14 Promyslova str., 02088, Kyiv, Ukraine, 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global E-mail: sales@tiso.global www.tiso.global www.tiso.global Size А4 Size А4...
  • Page 2 Operation Manual. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 3: Table Of Contents

    HC - Hydraulic Cylinder; џ R.s.l - Road surface level (reference point + 0.000). џ ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 4 There is confirmed the compliance with the basic safety requirements of following EU Directives: - 2006/42/ EC; - 2014/30/EC; - 2014/35/EC; ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 5: General Guidelines

    Safety is not ensured in case of improper operation or use. TiSO" ensures its best effort for guarantee and correctness of this Manual and џ reflecting material changes in the design. However, a policy of continuous improvement can lead to insignificant differences between the equipment supplied and the...
  • Page 6 9. The manufacturer is not responsible for the safety measures when installing the equipment by personnel not involved in the company's service desk. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 7 Breaking of seals shall cancel the manufacturer's warranty liabilities. 5. The road blocker control units (panels) shall be beyond the reach of outsiders. 6. The company "TiSO" shall not be liable for improper operation of equipment and violation of safety measures by the user.

  • Page 8: Product Description

    • road blocker heating (for low winter temperature climatic regions); • induction loops; • audible alarm siren; • auxiliary remote control devices. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 9: Purpose

    P P P OFFICE SPORTS AND HAULAGE PARKING LOTS PLANTS BUILDINGS COMPANIES LEISURE CENTERS ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 10: Technical Features

    ***For temperatures below -10 °C heating system to be used M (kg) s (km/h) R.s.l. ±0.000 ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -10- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 11 RB 333 2295 3168 1200 3000 RB 334 4168 4000 L (2295) ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -11- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 12 Drawings of Road Blocker and reinforcement cage assembly for 30 and 50 tons axle load to be provided upon request. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -12- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 13: Product Specification

    5.2 General appearance of the Road Blocker and reinforcement cage assembly: Legend: 1. Road Blocker assembly; 2. Reinforcement cage (optional); ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -13- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 14: Road Blocker Installation

    ***Size is for standard 15 tons axle load. Drawings of foundation for 30 and 50 tons axle load to be provided upon request. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -14- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 15 *** The road blocker utility conduit outlet side to be determined by the installer. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -15- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 16 ± 0.000 is accepted as conventional level of the road surface of the site. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -16- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 17 *Size is for standard 15 tons axle load. Drawings of foundation for 30 and 50 tons axle load to be provided upon request. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -17- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 18 Assembly bracket ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -18- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 19 Installed fixation plate Protective plate Control cabinet Fixation plate (removable) ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -19- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 20 Loctite 542 is advised for fixation of sealing of metal screwed pipe joints! Front installation plate; Loctite 542 ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -20- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 21 The road blockers can be installed along with other traffic control (traffic џ lights, etc.) and unauthorized access prevention systems! ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -21- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 22 Antiramming Road Blocker Storm water drainage system Forced draining pipe Drainage pump ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -22- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 23: Connection Of Road Blocker Utilities

    EN 853 Connecting sleeve (for clarity) For cable and hydraulic hose outlet ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -23- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 24 It is advised to lay electric cables in corrugated polyamid tube to protect them against mechanical damage and environmental harmful impact. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -24- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 25 Loop shape to be rectangular; џ ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -25- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 26 7/8"UNF Connector to hydraulic accumulator: 5/8"UNF. Pressure reducer valve Adapter for 7/8"UNF ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -26- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 27 4. Mount the adapter (hose nipple - in accordance with country standards) on a nitrogen bottle; ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -27- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 28 7. If the value is lower than required, repeat the charging process in 7.3.2 ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -28- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 29: Precommissioning

    Check and tighten all hydraulic connections! џ *see "Instruction Manual.Part 2" ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -29- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 30 Continuous operation; Operation conditions to be observed according to OM; ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -30- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 31 • It is necessary to comply with safety regulations during precommissioning and equipment adjustment! ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -31- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 32: Operation Regulations

    • M-3 (annually); • Major repair (MR) – after 1 500 000 cycles. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -32- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 33 M-2 or M-3. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -33- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 34 Switch К-1 Picture of the road blocker hydraulic unit with control unit ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -34- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 35 In case of any faults or defects, inform the person in charge of the product џ service. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -35- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 36 2) Dynamic part (anticrossing platform) to be set to the height of 170 mm from static part; ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -36- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 37 8) The road blocker operation cycle to be checked (to be completly raised/sunk). ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -37- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 38: Hydraulic System

    2,2 kW / 24 V / 2500 rpm DC Motor Specifications 8 l/min Pump flow with DC Motor ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -38- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 39 The hydraulic unit fluid is not included in the Road Blocker scope of delivery. It is optional and to be completed by the customer, if appropriate. ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -39- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 40 Oil indicator* and thermometer Hydraulic unit Oil filler *Control cabinet dimensions depend on configuration ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -40- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 41 Haft* EFO pressure Oil indicator* Damping speed EFO release* manometer* thermometer *Options ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -41- E-mail: sales@tiso.global www.tiso.global Size А4...
  • Page 42 FO - Tank filler FC - Return filters; CV1, CV2, CV3 Check valves ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -42- E-mail: sales@tiso.global www.tiso.global Size А4...

  • Page 43: Notes

    Notes: QR-code to be used to download the Operation Manual via Internet ROAD BLOCKING SYSTEMS Tel.: +380 (44) 291-21-11 Office and Production site: Page. 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 -43- E-mail: sales@tiso.global www.tiso.global Size А4...

This manual is also suitable for:

Rb 332Rb 333Rb 334

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