Boyser AMP Series Operating Instructions Manual
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Boyser AMP Series Operating Instructions Manual

Peristaltic pump
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Operating instruccions Peristaltic Pumps
AMP Series
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Summary of Contents for Boyser AMP Series

  • Page 1 Operating instruccions Peristaltic Pumps AMP Series www.boyser.com...

  • Page 2: Service And Support

    This instruction manual must accompany the pump at all times for as long as it is in use. The AMP series peristaltic pump is a machine for fluid handling intended to be used in industrial areas, as such the instruction manual is part of the legislative provisions for the safe and correct use of the pump.
  • Page 3 Only use the pump in conformance with the intended use described above. The manu- facturer cannot be held responsible for damage or harm resulting from use that is not in conformance with the intended use. If you want to change the application of your hose pump, contact BOYSER. 2.3. Responsibility...

  • Page 4: General Safety Information

    Operating instruccions Peristaltic Pumps AMP Series - Removal of the protections and/or disconnection of protective de- vices - Lack of inspections and maintenance The person responsible for safety should therefore guarantee that the pump is transpor- ted, installed, put in service, used, maintained and repaired by qualified personnel who should possess: - Specific training and sufficient experience for the tasks.
  • Page 5 - This pump is NOT supplied for use in areas of risk from explosion. ATEX versions of BOYSER pumps are available and they are supplied with a special ATEX version of the Instruction Manual.
  • Page 6 Operating instruccions Peristaltic Pumps AMP Series breakage or deterioration, the user is responsible for the prevention of a possible (although most unlikely) incorporation of particles from the hose into the product being pumped. This can be achieved by means of filtration, a hose rupture alarm or other means suitable for the res-...

  • Page 7: Functional Description

    The AMP Series has been designed for safe and uncomplicated operation, as well as straightforward maintenance. The AMP Series can be used for many different media. However, this pump type is often the optimal solution for abrasive, shear-sensitive and viscous media.
  • Page 8 Operating instruccions Peristaltic Pumps AMP Series DESCRIPTION 4.1. Identification of the product A: Pump head B: Gearbox C: Electric motor 4.2. Identification of the pump MOD: Type number Nº: Serial number YEAR: Year of manufacture 4.3. Identification of the gearbox (B) The gearbox has an identity plate with the model, serial number and manufacturer’s de-...
  • Page 9 PUMP HOSE 6.1. General A: Inner layer B: Nylon reinforcement layers C: Outer layer The pump hose liner material should be chemically re- sistant with the product to be pumped. Depending on the specific requirements of your application a corres- ponding pump hose must be selected.

  • Page 10: Transport And Storage

    Operating instruccions Peristaltic Pumps AMP Series TRANSPORT AND STORAGE 7.1. Transport - The pump is protected by cardboard packaging or a wooden crate. - The packaging materials are recyclable. 7.2. Storage for less than 1 month - The pump should be in a resting position, rotor in horizontal position.

  • Page 11: Ambient Conditions

    TYGON - 10 - 10 * At max. temperature, the life of hose is drastically reduced. Please contact BOYSER for applications with feed chemical temperature higher than 60°. 8.2. Commissioning 8.2.1. Testing prior to commissioning the pump The following tests are to be carried out: - Check that the rollers are correctly fitted and fastened.
  • Page 12 Operating instruccions Peristaltic Pumps AMP Series - Confirm that pump has been properly earthed. - Connect the electric motor according to local applicable rules and regulations. The electrical installation work must be carried out by qualified personnel. - Check that the optional electrical components are connected and are working properly.
  • Page 13 8.3.2. Maximum permissible loads on the pump connection - Pump must be bolted to floor before applying loads to connections/flanges. AMP-10 AMP-13 AMP-16 AMP-19 AMP-22 lb-f lb-f lb-f 8.3.3. Discharge side - The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction.

  • Page 14: Adjusting The Roller Pressure

    Operating instruccions Peristaltic Pumps AMP Series 8.4. Adjusting the roller pressure - The peristaltic pump is equipped with shims, in order to adjust the precise distance from the axis of rota- tion to the roller for correct hose compression (also dependent on speed and operating pressure).
  • Page 15 The shims are fitted in the factory. The number of shims can be adapted to the actual operating conditions according to the following tables. Slight variations in colour of polyu- rethane rollers is normal. 8.4.1. AMP-10 Model a) NR, NBR, EPDM, CSM, NR-A and NBR-A: Number of shims of 0,5 mm thickness (part number 102.01.49).
  • Page 16 Operating instruccions Peristaltic Pumps AMP Series 8.4.2. AMP-13 Model a) NR, NBR, EPDM, CSM, NR-A and NBR-A: Number of shims of 0,5 mm thickness (part number 102.01.49). NOTE: for fluid temperatu- res >60°C: reduce shim quantities by 1. rev/min AMP-13...
  • Page 17 b) Norprene / Silicone: One 2,5 mm shim can be used (part number 101.02.42) plus four 0,5 mm shims can be used (part number 101.02.35) for a total of 4,5 mm. NOTE: for fluid temperatures >60°C: reduce shim quantities by 1. rev/min AMP-16 0-19...

  • Page 18: Maintenance

    Operating instruccions Peristaltic Pumps AMP Series b) Norprene / Silicone: One 5 mm shim (part number 113.00.37) plus two 0,5 mm shims (part number 113.00.33) can be used for a total of 6 mm. NOTE: for fluid temperatures >60°C: reduce shim quan- tities by 1.

  • Page 19: Torque Values

    9.2. Torque values Description Units AMP-10 / 13 AMP-16 AMP-19 AMP-22 Roller support 8 mm Spanner 13mm Spanner 13 mm Spanner 13 mm Spanner bolts Manual, Manual, Manual, no Manual, no Cover bolts no bolts no bolts bolts bolts Hose clamp 10 mm Spanner 13 mm Spanner 13 mm Spanner...
  • Page 20 1,8 – 2,5 9.3.1. Changing oil in gearbox The instructions manual of the gearbox are usually delivered with the IOM of the Boyser pump. Some models of gearbox are lubricated for life, other models of gear reducers require regular maintenance according to the instructions manual of the gear reducer manufac- turer.
  • Page 21 Remove the front cover. Front covers of AMP Series can be removed manually (<3 kg). Remove the roller incl. roller support (the roller that is not touching the hose). Check the roller. Ensure that the roller surfaces are not damaged. Otherwise, please substitute the roller.
  • Page 22 Operating instruccions Peristaltic Pumps AMP Series Remove the pump hose to be exchanged. Dismount the connections of the hose. 9.4.2. Installation of the new hose Clean the interior surfaces of the pump housing with a clean dry cloth. Lubricate with our original lubricant the internal surfaces of the pump housing.
  • Page 23 Lubricate with our original lubricant the hose and at the contact surfaces between the pump hose and the external part of the new hose. Lay the pump hose into the pump housing through the connection holes. The hoses of the AMP pumps must be manually inserted through the lower opening up to the point where the hose begins to be compressed by the rotor.
  • Page 24 Operating instruccions Peristaltic Pumps AMP Series 10. Re-attach the second roller with shims back onto the rotor. 11. Apply grease manually to the new hose, as shown in the photo. Rollers will spread grease evenly over hose when rotor rotates.
  • Page 25 9.6. Addition of leak detection sensor Detection sensor must be requested in initial order so that an additional hole is drilled in the pump housing. Standard AMP pump housing is not prepared for retrofitting of leak detection sensor.
  • Page 26 Operating instruccions Peristaltic Pumps AMP Series...
  • Page 27 AMP SERIES...

  • Page 28: Troubleshooting

    Operating instruccions Peristaltic Pumps AMP Series Troubleshooting Problem Possible cause Solution Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Increased pump tem- Insufficient or poor suction con- Check suction line condition perature ditions Pump speed too high...
  • Page 29 Pump cavitation Check the suction conditions Abnormal elevation of tempera- Check number of shims ture Unsuitable lubricant Use Boyser lubricant Insufficient quantity of lubricant Reapply lubricant High inlet pressure (>3 bar) Reduce inlet pressure Pump hose Pump hose filled with deposits...
  • Page 30 Operating instruccions Peristaltic Pumps AMP Series Spare parts exploded view AMP-10 model 11.1. Spare parts AMP-10 model...
  • Page 31 Pos. Description Reference Pump Housing AMP-10B 102.01.01 Roller Kit 102.99.01 Press Flange Ø20 102.00.11 Connection Stainless Steel BSP 3/8" AMP-10B 102.00.10 Connection Polypropylene BSP 3/8" AMP-10B 102.00.15 Connection PVDF BSP 3/8" AMP-10B 102.00.16 Connection SS NPT 3/8" AMP-10B 102.00.17 Connection PVC NPT 3/8" AMP-10B 102.00.36 Connection PVDF NPT 3/8"...
  • Page 32 Operating instruccions Peristaltic Pumps AMP Series 11.2. Spare parts exploded view AMP-10 Norprene / Silicone model...
  • Page 33 Pos. Description Reference Pump Housing AMP-10B 102.01.01 Roller kit AMP-10B 102.99.01 Press Flange Ø18 102.00.23 Connection Stainless Steel BSP 3/8" AMP-10B 102.00.10 Connection Polypropylene BSP 3/8" AMP-10B 102.00.15 Connection PVDF BSP 3/8" AMP-10B 102.00.16 Connection SS NPT 3/8" AMP-10B 102.00.17 Connection PVC NPT 3/8"...
  • Page 34 Operating instruccions Peristaltic Pumps AMP Series 11.3. Spare parts exploded view AMP-13 model...
  • Page 35 Pos. Description Reference Pump Housing AMP-13B 102.01.01 Roller kit 102.99.01 Press Flange Ø23 103.00.11 Connection SS BSP 3/8" AMP-13B 103.00.10 Connection PP BSP 3/8" AMP-13 103.00.15 Connection PVDF BSP 3/8" AMP-13B 103.00.16 Connection SS NPT 3/8" AMP-13B 103.00.17 Connection PVC NPT 3/8" AMP-13B 103.00.37 Connection PVDF NPT 3/8"...
  • Page 36 Operating instruccions Peristaltic Pumps AMP Series 11.4. Spare parts exploded view AMP-13 Norprene / Silicone model...
  • Page 37 Pos. Description Reference Pump Housing AMP-13B 102.01.01 Roller Kit 102.99.01 Press Flange Ø20 102.00.11 Connection SS BSP 3/8" AMP-13B 103.00.10 Connection PP BSP 3/8" AMP-13 103.00.15 Connection PVDF BSP 3/8" AMP-13B 103.00.16 Connection SS NPT 3/8" AMP-13B 103.00.17 Connection PVC NPT 3/8" AMP-13B 103.00.37 Connection PVDF NPT 3/8"...
  • Page 38 Operating instruccions Peristaltic Pumps AMP Series 11.5. Spare parts exploded view AMP-16 model...
  • Page 39 Pos. Description Reference Pump housing 101.03.01 Roller Kit 101.99.01 Press Flange Ø28 mm 101.03.22 Connection S.S. BSP 3/4" AMP-16C 101.00.13 Connection PP BSP 3/4" AMP-16C 101.00.14 Connection PVDF BSP 3/4" AMP-16C 101.00.15 Connection S.S. NPT 3/4" AMP-16C 101.00.16 Connection PVC NPT 3/4" AMP-16C 101.00.34 Connection PVDF NPT 3/4"...
  • Page 40 Operating instruccions Peristaltic Pumps AMP Series 11.6. Spare parts exploded view AMP-16 Norprene / Silicone model...
  • Page 41 Pos. Description Reference Pump housing 101.03.01 Roller Kit 101.99.01 Press flange Ø24 mm 101.03.23 Connection S.S. BSP 3/4" AMP-16C 101.00.13 Connection PP BSP 3/4" AMP-16C 101.00.14 Connection PVDF BSP 3/4" AMP-16C 101.00.15 Connection S.S. NPT 3/4" AMP-16C 101.00.16 Connection PVC NPT 3/4" AMP-16C 101.00.34 Connection PVDF NPT 3/4"...
  • Page 42 Operating instruccions Peristaltic Pumps AMP Series 11.7. Spare parts exploded view AMP-22 model...
  • Page 43 Pos. Description Reference Pump housing 113.00.01 Roller Kit 113.99.01 Press Flange Ø37 mm 113.00.19 Connection S.S. BSP 1" AMP-22 113.00.10 Connection PP BSP 1" AMP-22 113.00.11 Connection PVDF BSP 1" AMP-22 113.00.12 Connection S.S. NPT 1" AMP-22 113.00.13 Connection PVC NPT 1" AMP-22 113.00.40 Connection PVDF NPT 1"...
  • Page 44 Operating instruccions Peristaltic Pumps AMP Series 11.8. Spare parts exploded view AMP-22 Norprene / Silicone model...
  • Page 45 Pos. Description Reference Pump housing 113.00.01 Roller Kit 113.99.01 Press Flange Ø33 mm 113.00.20 Connection S.S. BSP 1" AMP-22 113.00.10 Connection PP BSP 1" AMP-22 113.00.11 Connection PVDF BSP 1" AMP-22 113.00.12 Connection S.S. NPT 1" AMP-22 113.00.13 Connection PVC NPT 1" AMP-22 113.00.40 Connection PVDF NPT 1"...
  • Page 46 Operating instruccions Peristaltic Pumps AMP Series End-of-Life WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries. Customer must decontaminate the pump with suitable agents (refer to the material safety data sheet for the fluid). 12.1. Recycling Once cleaned the following components can be scrapped/recycled:...
  • Page 48 www.boyser.com...

This manual is also suitable for:

Amp-10Amp-13Amp-16Amp-19Amp-22

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