Boyser FMP Series Operating Instructions Manual
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Boyser FMP Series Operating Instructions Manual

Peristaltic pump
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Operating instruccions Peristaltic Pumps
FMP Series
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Summary of Contents for Boyser FMP Series

  • Page 1 Operating instruccions Peristaltic Pumps FMP Series www.boyser.com...

  • Page 2: Service And Support

    This instruction manual must accompany the pump at all times for as long as it is in use. The FMP series peristaltic pump is a machine for fluid handling intended to be used in industrial areas, as such the instruction manual is part of the legislative provisions for the safe and correct use of the pump.

  • Page 3: Explanation Of The Safety Information

    Only use the pump in conformance with the intended use described above. The manu- facturer cannot be held responsible for damage or harm resulting from use that is not in conformance with the intended use. If you want to change the application of your hose pump, contact BOYSER. 2.3. Responsibility...

  • Page 4: General Safety Information

    Operating instruccions Peristaltic Pumps FMP Series THE FOLLOWING CAN CAUSE SERIOUS DAMAGE AND INJURY: - Improper use - Removal of the protections and/or disconnection of protective de- vices - Lack of inspections and maintenance The person responsible for safety should therefore guarantee that the pump is transpor-...
  • Page 5 - This pump is NOT supplied for use in areas of risk from explosion. ATEX versions of BOYSER pumps are available and they are supplied with a special ATEX version of the Instruction Manual.
  • Page 6 Operating instruccions Peristaltic Pumps FMP Series Operational lifetime of the pump hoses Possible consequence: fatal or very serious injuries. - The hose has an indeterminate life and due to the possibility of its breakage or deterioration, the user is responsible for the preven- tion of a possible (although most unlikely) incorporation of particles from the hose into the product being pumped.

  • Page 7: Functional Description

    The FMP Series has been designed for safe and uncomplicated operation, as well as strai- ghtforward maintenance. The FMP Series can be used for many different media. However, this pump type is often the optimal solution for abrasive, shear-sensitive and viscous media.
  • Page 8 Operating instruccions Peristaltic Pumps FMP Series DESCRIPTION 4.1. Identification of the product A: Pump head B: Gearbox C: Electric motor 4.2. Identification of the pump MOD: Type number Nº: Serial number YEAR: Year of manufacture 4.3. Identification of the gearbox (B) The gearbox has an identity plate with the model, serial number and manufacturer’s de-...
  • Page 9 PUMP HOSE 6.1. General A: Inner layer B: Nylon reinforcement layers C: Outer layer The pump hose liner material should be chemically resistant with the product to be pumped. Depending on the specific requirements of your application a corresponding pump hose must be selected. For each pump model various hose types are available.

  • Page 10: Transport And Storage

    Operating instruccions Peristaltic Pumps FMP Series TRANSPORT AND STORAGE 7.1. Transport - The pump is protected by cardboard packaging or a wooden crate. - The packaging materials are recyclable. 7.2. Storage for less than 1 month - The pump should be in a resting position, rotor in horizontal position.
  • Page 11 - To elevate the pump use the eye bolt. Models FMP-60, FMP-70 and FMP-80 Weights FMP-60 FMP-70 FMP-80 Total pump 253 kg 574 kg 1150 kg weight 557 lbs 1265 lbs 2535 lbs Max. rating of 400 kg 750 kg 1150 kg the lifting point 881 lbs...

  • Page 12: Ambient Conditions

    NORPRENE - 10 - 10 * At max. temperature, the life of hose is drastically reduced. Please contact BOYSER for applications with feed chemical temperature higher than 60°. 8.2. Commissioning 8.2.1. Testing prior to commissioning the pump The following tests are to be carried out: - Check that the rollers are correctly fitted and fastened.
  • Page 13 - Connect the electric motor according to local applicable rules and regulations. The electrical installation work must be carried out by qualified personnel. - Check that the optional electrical components are connected and are working properly. - Check whether the direction of rotation is correctly adjusted. 8.3.
  • Page 14 Operating instruccions Peristaltic Pumps FMP Series 8.3.2. Maximum permissible loads on the pump connection - Pump must be bolted to floor before applying loads to connections/flanges. FMP-30 FMP-40 FMP-50 FMP-60 FMP-70 FMP-80 1000 1200 1300 1500 lb-f lb-f lb-f 8.3.3. Discharge side - The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction.

  • Page 15: Adjusting The Roller Pressure

    8.4. Adjusting the roller pressure - The peristaltic pump is equipped with shims, in order to adjust the precise dis- tance from the axis of rotation to the roller for correct hose compression (also dependent on speed and operating pressure). - In order to achieve optimal life of the pump hose, the compression force of the pump hose can be adjusted by placing a number of shims under the pressing roller.
  • Page 16 Operating instruccions Peristaltic Pumps FMP Series 8.4.1. FMP-30 Model a) NR, NBR, EPDM, CSM and NBR-A: Number of shims of 0,5 mm thickness (part number 107.00.07) in each location (i.e. mul- tiply by 4 for total quantity of shims). NOTE: for fluid temperatures >60°C, reduce shim quantities by 1.
  • Page 17 rev/min FMP-40 0-19 20-39 40-59 60-79 80-99 4 mm 0,5mm 4 mm 0,5mm 4 mm 0,5mm 4 mm 0,5mm 4 mm 0,5mm 4,0* *Factory default setting if working pressure is not informed N/A: Outside standard operating range of pump. b) Norprene: Three shims of 4 mm thickness (part number 106.00.49) plus four shims of 0,5 mm thic- kness (part number 106.00.83) for a total of 14 mm in each location (i.e.
  • Page 18 Operating instruccions Peristaltic Pumps FMP Series rev/min FMP-50 0-19 20-39 40-59 60-79 80-99 0,5 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm 4,0* *Factory default setting if working pressure is not informed. N/A: Outside standard operating range of pump b) Norprene: Eight shims of 0,5 mm thickness (part number 108.00.69) in each location (i.e.
  • Page 19 b) Norprene: Two shims of 6 mm thickness (part number 110.00.58) in each location (i.e. multiply by 4 for total quantity of shims). NOTE: for fluid temperatures >60°C, reduce shim quantities by 1. rev/min FMP-60 0-19 20-39 40-59 60-79 80-99 6 mm 6 mm 6 mm...

  • Page 20: Maintenance

    Operating instruccions Peristaltic Pumps FMP Series 8.4.6. FMP-80 Model a) NR, NBR, EPDM and CSM: Number of shims of 0,5 mm thickness (part number 117.00.11) in each location (i.e. mul- tiply by 4 for total quantity of shims). NOTE: for fluid temperatures >60°C, reduce shim quantities by 1.

  • Page 21: Torque Values

    9.2. Torque values Description Units FMP-30 FMP-40 FMP-50 FMP-60 FMP-70 FMP-80 Plastic Manual, Manual, Manual, Manual, Manual, Manual, Cover no bolts no bolts no bolts no bolts no bolts no bolts Roller support 13 mm 17 mm 17 mm 19 mm 19 mm 22 mm bolts...
  • Page 22 21,2 9.3.1. Changing oil in gearbox The instructions manual of the gearbox are usually delivered with the IOM of the Boyser pump. Some models of gearbox are lubricated for life, other models of gear reducers require regular maintenance according to the instructions manual of the gear reducer manufac- turer.
  • Page 23 Remove the front cover. Front covers of FMP-30, FMP-40, FMP-50 and FMP-60 can be removed manually (<20 kg). Lifting equipment must be used to remove the front covers of FMP-70 and FMP-80. Remove the roller incl. the shims (the roller that is not touching the hose).
  • Page 24 Operating instruccions Peristaltic Pumps FMP Series Turn the rotor with the help of the motor so that the hose is pushed out through one of the ope- nings. Remove the pump hose to be exchanged. Dismount the front cover. 9.4.2. Installation of the new hose Rotate the rotor 180°...
  • Page 25 The rotor must only have one roller attached to safely perform this operation. Lay the press rings. Between the end of the hose and the press ring, there must be an specific distance (see fig. 1 and fig. 2). Approximate Boyser pump distance outside model press ring (Fig. 1) FMP-30 3–7 mm...
  • Page 26 Operating instruccions Peristaltic Pumps FMP Series Push the barb of the connection into the hose (apply a little grease on the shaft if there is too much interference). Tighten the four allen bolts. Fasten the press flange and the connections to the pump casing and tighten progressively the bolts in a star pattern (1, 2, 3, 4 - 1, 2, 3, 4, etc.), until the...
  • Page 27 12. Check that the lower drain plug is assembled correctly. 13. Attach the front cover to the pump housing. 14. Mount the pipes from both discharge and suction sides. 15. Open all of the valves. 9.5. Replacement of electric motor and/or gear reducer For repair or replacement of the electric motor and the gear reducer they could be disas- sembled from the pump housing.
  • Page 28 Operating instruccions Peristaltic Pumps FMP Series 9.6. Addition of leak detection sensor The standard drain plug supplied with the FMP pump should be removed from the pump housing. Assemble T-fitting and elbow to the pump housing. Screw electro-optical detector to cap, then attach cap to elbow.
  • Page 29 FMP SERIES...

  • Page 30: Troubleshooting

    Operating instruccions Peristaltic Pumps FMP Series Troubleshooting Problem Possible cause Solution Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Increased pump tempe- Insufficient or poor suction con- Check suction line condition rature ditions Pump speed too high...
  • Page 31 Pump cavitation Check the suction conditions Abnormal elevation of tempera- Check number of shims ture Unsuitable lubricant Use Boyser lubricant Insufficient quantity of lubricant Reapply lubricant High inlet pressure (>3 bar) Reduce inlet pressure Pump hose Pump hose filled with deposits...

  • Page 32: Spare Parts Exploded View

    Operating instruccions Peristaltic Pumps FMP Series Spare parts exploded view 11.1. Spare parts FMP-30 model...
  • Page 33 Pos. Description Reference Pump Housing FMP-30 100.01.01 Bearing Housing Kit FMP-30 100.99.05 Roller Kit FMP-30 107.99.01 Press Ring FMP-30 100.02.05 Press Flange FMP-30 107.00.15 Connection S.S. BSP 1 ¼" FMP-30 107.00.17 Connection PP BSP 1 ¼" FMP-30 107.00.39 Connection PVDF BSP 1 ¼" FMP-30 107.00.48 Connection S.S.
  • Page 34 Operating instruccions Peristaltic Pumps FMP Series Metallic Cover FMP-30 107.01.13 Policarbonate cover FMP-30 107.00.14 Base set RBT-25B / FMP-30 Base set Stainless steel FMP-30 Drive O-Ring front Cover RBT-25B Ø328 x 3.5 mm 100.00.61 O-Ring Press Ring 100.00.63 DIN 913 Socket Set Screw Flat Point M16x12 Grade 8.8...
  • Page 35 Peristaltic Hose NORPRENE FMP-30 107.00.54 Metallic Cover FMP-30 107.01.13 Policarbonate cover FMP-30 107.00.14 Base set FMP-30 Base set Stainless steel FMP-30 Drive O-Ring front Cover RBT-25B Ø328 x 3.5 mm 100.00.61 O-Ring Press Ring 100.00.63 DIN 913 Socket Set Screw Flat Point M16x12 Grade 8.8 TORDIN913M16X12PAV Blued Steel DIN 912 Socket Cap Screw M6x10 Grade 8.8...
  • Page 36 Operating instruccions Peristaltic Pumps FMP Series 11.3. Spare parts exploded view FMP-40 model...
  • Page 37 Pos. Description Reference Pump Housing FMP-40 106.00.01 Bearing Housing Kit 106.99.05 Roller Kit FMP-40 106.99.01 Press ring FMP-40 106.01.16 Press Flange FMP-40 106.00.15 Conection SS BSP 1 ½" FMP-40 106.00.17 Conection PP BSP 1 ½" FMP-40 106.00.39 Connection PVDF BSP 1 ½" FMP-40 106.00.41 Connection SS NPT 1 ½"...
  • Page 38 Operating instruccions Peristaltic Pumps FMP Series Cover Ring FMP-40 106.01.13 Policarbonate Cover FMP-40 106.01.14 Base set Base set Stainless Steel Driver Cover O-Ring 104.00.17 O-Ring Press Ring 100.00.63 DIN 912 Socket Cap Screw M8x14 Grade 8.8 TORDIN912M8X14 DIN 933 Hexagonal Head Cap Screw M10x40 Grade 8.8 TORDIN933M10X40 DIN 933 Hexagonal Head Cap Screw M10x20 Grade 8.8...
  • Page 39 Conection PP NPT 1 ½" FMP-40 106.00.47 Connection PVDF NPT 1 ½" FMP-40 106.00.61 Flange Conection SS DIN DN40 FMP-40 106.00.37 Flange Conection PP DIN DN40 FMP-40 106.00.58 Flange conection SS ANSI 1 ½" FMP-40 106.01.38 Flange Connection PP ANSI 1 ½" FMP-40 106.00.75 Connection S.S.
  • Page 40 Operating instruccions Peristaltic Pumps FMP Series 11.5. Spare parts exploded view FMP-50B model...
  • Page 41 Pos. Description Reference Pump Housing FMP-50 108.01.01 Bearing Housing Kit FMP-50 108.99.05 Roller Kit FMP-50 108.99.01 Press Ring FMP-50 108.01.12 Press Flange FMP-50 108.00.11 Flange Connection S.S. DIN DN40 FMP-50 108.00.13 Flange Connection PP DIN DN40 FMP-50 108.00.16 Flange Connection PVDF DIN DN40 FMP-50 108.00.18 Flange Connection S.S.
  • Page 42 Operating instruccions Peristaltic Pumps FMP Series O-Ring Press ring FMP-50 Ø76x2.50 NBR 70 108.00.64 DIN 913 Socket Set Screw Flat Point M16x12 Grade 8.8 TORDIN913M16X12PAV Blued Steel DIN 912 Socket Cap Screw M8x14 Grade 8.8 TORDIN912M8X14 DIN 933 Hexagonal Head Cap Screw M10x20 Grade 8.8 TORDIN933M10X20 DIN 933 Hexagonal Head Cap Scre w M10x40 Grade 8.8...
  • Page 43 Policarbonate Cover FMP-50 108.00.39 Base set FMP-50 Base set Stainless Steel FMP-50 Drive O-Ring Front Cover FMP-50 Ø510x6 mm 108.00.35 O-Ring Press ring FMP-50 Ø76x2.50 NBR 70 108.00.64 DIN 913 Socket Set Screw Flat Point M16x12 Grade 8.8 TORDIN913M16X12PAV Blued Steel DIN 912 Socket Cap Screw M8x14 Grade 8.8 TORDIN912M8X14 DIN 933 Hexagonal Head Cap Screw M10x20 Grade 8.8...
  • Page 44 Operating instruccions Peristaltic Pumps FMP Series 11.7. Spare parts exploded view FMP-60B model...
  • Page 45 Pos. Description Reference Pump Body FMP-60 110.01.01 Bearing housing kit FMP-60 110.99.05 Roller Kit FMP-60 110.99.02 Press Ring FMP-60 110.01.16 Press Flange FMP-60 110.01.15 Flange Connection SS DIN DN-50 FMP-60 110.01.17 Flange Connection PP DIN DN50 FMP-60 110.01.64 Flange Connection PVDF DIN DN50 FMP-60 110.01.72 Flange Connection SS ANSI 2"...
  • Page 46 Operating instruccions Peristaltic Pumps FMP Series O-Ring Cover FMP-60 110.00.33 O-Ring Press Ring RBT-70 Ø100x3mm 114.00.13 DIN 912 Socket Cap Screw M10x20 Grade 8.8 TORDIN912M10X20 DIN 933 Hexagonal Head Cap Screw M12x30 Grade 8.8 TORDIN933M12X30 DIN 933 Hexagonal Head Cap Screw M12x50 Grade 8.8 TORDIN933M12X50 DIN 125A Flat Washer M12 Grade 8.8...
  • Page 47 Front Cover 110.00.14 Base set Base set Stainless Steel Driver O-Ring Cover FMP-60 110.00.33 O Ring Press Ring RBT-70 Ø100x3mm 114.00.13 DIN 912 Socket Cap Screw M10x20 Grade 8.8 TORDIN912M10X20 DIN 933 Hexagonal Head Cap Screw M12x30 Grade 8.8 TORDIN933M12X30 DIN 933 Hexagonal Head Cap Screw M12x50 Grade 8.8 TORDIN933M12X50 DIN 125A Flat Washer M12 Grade 8.8...
  • Page 48 Operating instruccions Peristaltic Pumps FMP Series 11.9. Spare parts exploded view FMP-70B model...
  • Page 49 Pos. Description Reference Pump Housing FMP-70 112.01.01 Bearing Housing Kit RBT-60B / RBT-70B / FMP-70B 111.99.05 Roller Kit FMP-70 112.99.02 Press Ring FMP-70 112.00.10 Press Flange FMP-70 114.00.05 Flange Connection S.S. DIN DN65 FMP-70 112.00.11 Flange Connection PP DIN DN65 FMP-70 112.00.14 Flange Connection PVDF DIN DN65 FMP-70 112.00.16...
  • Page 50 Operating instruccions Peristaltic Pumps FMP Series DIN 912 Socket Cap Screw M10x20 Grade 8.8 TORDIN912M10X20 DIN 933 Hexagonal Head Cap Screw M12x30 Grade 8.8 TORDIN933M12X30 DIN 933 Hexagonal Head Cap Screw M12x60 Grade 8.8 TORDIN933M12X60 DIN 125A Flat Washer M12 Grade 8.8 ARANDIN125AM12 11.10.
  • Page 51 DIN 933 Hexagonal Head Cap Screw M12x30 Grade 8.8 TORDIN933M12X30 DIN 933 Hexagonal Head Cap Screw M12x60 Grade 8.8 TORDIN933M12X60 DIN 125A Flat Washer M12 Grade 8.8 ARANDIN125AM12...
  • Page 52 Operating instruccions Peristaltic Pumps FMP Series 11.11. Spare parts exploded view FMP-80 model...
  • Page 53 Pos. Description Reference Pump Housing 117.00.01 Bearing Housing Kit FMP-80 / RBT-80B C080 120.99.05 Bearing Housing Kit FMP-80 / RBT-80B C060 117.99.05 Roller Kit FMP-80 117.99.01 Press Ring RBT-80 118.00.06 Press Flange FMP-80 PA 117.00.04 Flange Connection S.S. DIN DN80 RBT-80 118.00.05 Flange Connection PP DIN DN80 RBT-80 118.00.28...
  • Page 54 Operating instruccions Peristaltic Pumps FMP Series DIN 933 Hexagonal Head Cap Screw M14x70 Grade 8.8 TORDIN933M14X70 DIN 125A Flat Washer M14 Grade 8.8 ARANDIN125AM14 DIN 127 Grower washer M14 ARANDIN127M14 End-of-Life WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries.
  • Page 56 www.boyser.com...

This manual is also suitable for:

Fmp-30Fmp-40Fmp-50Fmp-60Fmp-70Fmp-80

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