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Boyser DS-M Series Operating Instructions Manual

Peristaltic pump
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Operating instructions
DS-M Series
Peristaltic Pump
INS.7.2-09 DSM I

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Summary of Contents for Boyser DS-M Series

  • Page 1 Operating instructions DS-M Series Peristaltic Pump INS.7.2-09 DSM I...

  • Page 2: Table Of Contents

    DS Instruction Manual Table of contents 1. Introduction ..................3 2. Safety and Responsibility ..............5 3. Functional description ............... 9 4. Transport and Storage ..............11 5. Assembly and Installation ............... 12 6. Commissioning................14 7. Maintenance, repair, malfunctions, disposal and spare parts ..15 8.

  • Page 3: Introduction

    DS Instruction Manual 1. Introduction This manual forms an integral part of the pump and must accompany it until its demolition. The series DS peristaltic pump is a machine destined to work in industrial areas and as such the instruction manual must form part of the legislative dispositions and the applicable technical standards and does not substitute any installation standard or eventual additional standard.
  • Page 4 DS Instruction Manual - The lack of inspections and maintenance They can cause serious damage or injury. The person in charge of safety should therefore guarantee that the pump is transported, installed, put in service, used, maintained and repaired by qualified personnel who should therefore possess: - Specific training and sufficient experience.

  • Page 5: Safety And Responsibility

    DS Instruction Manual 2. Safety and Responsibility General safety information Live parts Possible consequence: Fatal or very serious injuries. Measure: The device must be disconnected from the power supply before it is opened Isolate damaged faulty or manipulated devices from the mains in order to de-energise.
  • Page 6 DS Instruction Manual Observe the general restrictions in relation to viscosity limits, chemical resistance and density. Always switch the pump off before exchanging the pump hose Correct and proper use Possible consequence: Fatal or very serious injuries. The unit is not intended to convey or regulate gases or solid media Do not exceed the rated pressure, speed or temperature for the pump...
  • Page 7 DS Instruction Manual In addition, as the hose has an indeterminate life and due to the possibility of its breakage or deterioration, the user is responsible for the prevention of a possible (although most unlikely) incorporation of particles form the hose into the product being pumped. This can be achieved e.g.
  • Page 8 DS Instruction Manual Environmental influences Possible consequence: Material damage right through to destruction of the unit. The device is not suitable for outdoor operation Take suitable measures to protect the device from environmental influences such as: – UV rays – Moisture –...

  • Page 9: Functional Description

    DS Instruction Manual 3. Functional description The DS Series is a displacement pump. The feed chemical is conveyed by the rotor squeezing the hose in the direction of flow. No valves are needed for this. This ensures gentle handling of the metered media. The DS Series has been designed for safe and uncomplicated operation, as well as straightforward maintenance.
  • Page 10 DS Instruction Manual Fig. 1: Diagram of functional principle 1 Housing 3 Rollers 2 Rotor 4 Tube...

  • Page 11: Transport And Storage

    DS Instruction Manual 4. Transport and Storage Transport The pump is protected by a cardboard packaging. The packaging materials are recyclable. Storage The pump should be in a resting position. (The hose should not be compressed). Avoid areas open to harsh weather or excessive humidity. For storage periods of longer than 60 days, protect the coupling surfaces (clamps, reducers, motors) with adequate anti-oxidant products.

  • Page 12: Assembly And Installation

    - 40 TYGON - 10 - 40 * At max. Tª, the life of hose is drastically reduced. Please contact with Boyser or authorized distributor for high Tª application. Correct installation of the pump 5.2.1 Suction side The pump is to be positioned as near as possible to the liquid container, so that the suction side is kept as short and straight as possible.
  • Page 13 DS Instruction Manual between two fixed pipes and the hydraulic connection of the pump, in order to avoid the transmission of vibrations. 5.2.2 Discharge side The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction.

  • Page 14: Commissioning

    Check that the drive pump and the inner of the rollers are correctly greased. The specially formulated grease can be obtained from BOMBAS BOYSER, S.L. or from the authorized distributor. Check that the thermal overload protection (not included in the delivery scope) corresponds to the value specified on the motor type plate.

  • Page 15: Maintenance, Repair, Malfunctions, Disposal And Spare Parts

    DS Instruction Manual 7. Maintenance, repair, malfunctions, disposal and spare parts Lubrication: Check that the rollers and the hose are sufficiently lubricated o Check every 300 operating hours Gear reducer: o The lubrication is permanent. Is not necessary any servicing Exchanging the pump hoses 7.2.1 Exchanging the pump tubes –...
  • Page 16 DS Instruction Manual Troubleshooting Problem Possible cause Solution Pump tube has no lubricant Lubricate pump tube Increased pump Increased product temperature Reduce product temperature temperature Insufficient or poor suction conditions Check suction line for blockages Pump speed too high Reduce pump speed Valves on discharge and or suction side Open valves completely or partially closed...
  • Page 17 Reduce operating pressure Pump cavitation Check the suction conditions Abnormal elevation of temperature Check rollers shaft mounting Unsuitable lubricant Use lubricant BOYSER Insufficient quantity of grease Top up lubricant High inlet pressure Reduce inlet pressure Pump hose filled with deposits...

  • Page 18: Spare Parts

    DS Instruction Manual 8. Spare parts Spare parts exploded DSM...
  • Page 19 DS Instruction Manual Pos. Description Quantity Reference Pump support 115.00.01 Pump body 115.00.02 Rotor with shaft S.S. 115.00.04 Roller ( 2,4mm tube wall thickness ) 115.00.05 Roller ( 1,6mm tube wall thickness ) 115.00.07 Roller shaft 115.00.09 Shaft seeger ring 115.00.10 Pump screw S.S.

  • Page 20: Declaration Of Conformity

    EC Directive in terms of its design and construction and in terms of the version marketed by us. This declaration loses its validity in the event of a modification to the product not agreed with us. Description of the product: Peristaltic pump BOYSER DS Product type: Serial no.:...

  • Page 21: Guarantee

    Guarantee We guarantee against all manufacturing defects and guarantee the materials that compose the electro pump BOYSER for one year from the date of delivery. This guarantee does not include the hose or the lubricant as these are elements that have a normal function wear, irrespective of their duration.

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