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Related Manuals for Beckhoff CP6500-2000-0100
Summary of Contents for Beckhoff CP6500-2000-0100
- Page 1 Manual | EN CP6500-2000-0100 Industrial PC 2023-10-30 | Version: 1.0...
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Page 3: Table Of Contents
Grounding of the industrial PC .................. 25 4.3.3 Connecting cables and power supply ................ 26 Switching the industrial PC on and off .................... 28 5 Beckhoff Device Manager ........................ 30 6 Decommissioning ........................... 32 Disconnecting the power supply and cables ................... 32 Disassembly and disposal....................... 33 7 Maintenance ............................ 34... - Page 4 Table of contents Version: 1.0 CP6500-2000-0100...
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Page 5: Notes On The Documentation
Copyright © Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. -
Page 7: Fundamental Safety Instructions
• the operating instructions are in good condition and complete, and always available for reference at the location where the products are used. CP6500-2000-0100 Version: 1.0... -
Page 8: Notes On Information Security
For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats. -
Page 9: Product Overview
• wide range of IoT tasks with data preprocessing • complicated HMI applications • extensive axis controllers • short cycle times • high-volume data handling The basic configuration of the CP6500-2000-0100 includes the following aspects: • ATX motherboard ® • Intel processor •... -
Page 10: Structure
Product overview Structure Fig. 1: Structure Table 1: Legend: CP6500-2000-0100 structure Component Description Mounting option Holes for mounting the industrial PC in the control cabinet Connection compartment Access to interfaces of the industrial PC Housing cover Access to exchangeable device components Status LEDs... -
Page 11: Interface Description
The positive pole of the supply voltage at PIN 1 of the voltage socket (X101) is looped through to PIN 3 of the socket (X102). PIN 3 thus serves as the positive pole for PC-ON. Fig. 3: Socket external wiring pin numbering CP6500-2000-0100 Version: 1.0... -
Page 12: Usb
9 8 7 6 5 X109 X111 1 2 3 4 1 2 3 4 9 8 7 6 5 9 8 7 6 5 X108 X110 1 2 3 4 1 2 3 4 Fig. 5: USB interface pin numbering Version: 1.0 CP6500-2000-0100... -
Page 13: Table 6 Usb Interface Pin Assignment
Product overview Table 6: USB interface pin assignment Connection Vbus StdA_SSRX - StdA_SSRX + GND_DRAIN StdA_SSTX - StdA_SSTX + CP6500-2000-0100 Version: 1.0... -
Page 14: Ethernet Rj45
LED lights up green. The LED flashes when data transmission is in progress on the interface. The LED on the right in the figure indicates the speed of the data transmission. If the speed is 100 Mbit/s the LED is orange, at 1000 Mbit/s it is green. Version: 1.0 CP6500-2000-0100... -
Page 15: Dvi
BIOS setup if required. X116 Fig. 8: RS232 interface pin numbering Table 9: RS232 pin assignment Signal Description Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Ground Data Set Ready Request to Send Clear to Send Ring Indicator CP6500-2000-0100 Version: 1.0... -
Page 16: Displayport
LVDS lane 2 + Ground LVDS lane 2 - LVDS lane 3 + Ground LVDS lane 3 - Config 1 Config 2 AUX channel + Ground AUX channel - Hot-plug detection Power supply: ground Power supply: 3.3 V / 500 mA Version: 1.0 CP6500-2000-0100... -
Page 17: Audio Connections
The industrial PC has two status LEDs: HDD, Power. They provide information on the following aspects: • the hard disk activity • the status of the power controller Table 12: Meaning LEDs Color Meaning Access to storage medium Power green Operation CP6500-2000-0100 Version: 1.0... -
Page 18: Name Plate
The name plate provides information on the equipment fitted to your industrial PC. The name plate shown here serves only as an example. xxxxxxxx xxxxxxxxxxxx xxxxxxxxxxxx Fig. 12: Name plate Table 13: Legend: name plate CP6500-2000-0100 Description Model: The last four digits indicate the device generation Serial number (BTN) Date of manufacture Mainboard... -
Page 19: Commissioning
4. Check the contents for visible shipping damage. 5. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 10.1 Service and Support [} 43]). CP6500-2000-0100 Version: 1.0... -
Page 20: Control Cabinet Installation
You can use the mounting concept (see Fig. 13) to mount the industrial PC in the control cabinet. Fig. 13: Mounting concept Dimensions The dimensions of the industrial PC are used to prepare the control cabinet and to mount the device correctly in the control cabinet. All dimensions are in mm. Version: 1.0 CP6500-2000-0100... -
Page 21: Fig. 14 Dimensions
3. Move the PC down so that it hangs on the screws (section B). 4. Insert the lower fastening screws in the drill holes in the control cabinet (section C). 5. Tighten all fastening screws. ð You have successfully installed the industrial PC in the control cabinet. CP6500-2000-0100 Version: 1.0... -
Page 22: Fig. 15 Control Cabinet Installation
Commissioning Fig. 15: Control cabinet installation Version: 1.0 CP6500-2000-0100... -
Page 23: Connecting The Industrial Pc
If you need a replacement for the power supply connector and strain relief housing, you can order this from Beckhoff Sales by specifying the following ordering option: • C9900-P917: Power supply connector for industrial PC, connector with strain relief for the external supply cable with 24 V label... -
Page 24: Fig. 16 Assembly Of The Strain Relief Housing
2. Lever the upper part off the lower part. 3. Loosen the screws of the strain relief clamp. 4. Remove the strain relief clamp. ð You have removed the strain relief housing. Fig. 17: Disassembly of the strain relief housing Version: 1.0 CP6500-2000-0100... -
Page 25: Grounding Of The Industrial Pc
10 mm for the ground connection. In the case of a round conductor, also use a cable lug with a ring and place the ring over the grounding bolt. Fig. 18: Grounding bolt for functional earthing CP6500-2000-0100 Version: 1.0... -
Page 26: Connecting Cables And Power Supply
If you ordered your device with an integrated UPS, then you can connect an external battery pack and install it on a DIN rail near to the PC. Use only Beckhoff battery packs for this: Table 14: Order identifier battery pack... -
Page 27: Fig. 19 Wiring Diagram
24 V DC Lmax = 10 m 1,5 mm 24 V/3, 4 Ah 30 V/9 A C9900-U330 battery pack Fig. 19: Wiring diagram For more information on the battery pack, please refer to the corresponding manual. CP6500-2000-0100 Version: 1.0... -
Page 28: Switching The Industrial Pc On And Off
When you switch on the PC for the first time, the optionally pre-installed operating system will be started. For any additional hardware you have connected, you have to install the drivers yourself afterwards. In addition, the Beckhoff Device Manager starts automatically. The Device Manager is a software from Beckhoff that supports you in configuring the PC. - Page 29 You then use the installation package to install the UPS software components. The UPS software components come with a detailed help function. Call up the help files either directly from the configuration register by clicking the Help button or start the file under Start > Programs > Beckhoff > UPS software components.
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Page 30: Beckhoff Device Manager
• User name: Administrator • Password: 1 You also have the option of using the Beckhoff Device Manager to remotely configure the industrial PC via a web browser. More detailed information is available in the Beckhoff Device Manager manual. First start Beckhoff Device Manager When your industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically for the first time. -
Page 31: Fig. 21 Beckhoff Device Manager - Start Page
Secure passwords Strong passwords are an important prerequisite for a secure system. Beckhoff supplies the device images with standard user names and standard passwords for the operating system. It is imperative that you change these. Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a password here as well. -
Page 32: Decommissioning
5. Make a note of the wiring of all data transmission cables if you want to restore the cabling with another device. 6. Disconnect the data transmission cables from the industrial PC. 7. Finally, disconnect the ground connection. ð You have disconnected the power supply and the cables. Version: 1.0 CP6500-2000-0100... -
Page 33: Disassembly And Disposal
• Electronic parts such as fans and circuit boards must be disposed of in accordance with national electronic scrap regulations. • Stick insulating tape over the poles of the CR2032 battery on the motherboard and dispose of the battery via the local battery recycling. CP6500-2000-0100 Version: 1.0... -
Page 34: Maintenance
• Only use a vacuum cleaner to clean the PC. The industrial PC does not have to be switched off for this. • Never use compressed air to clean the PC. • Maintain an ambient temperature range of 0 °C to 55 °C. Version: 1.0 CP6500-2000-0100... -
Page 35: Table 15 Replacement Recommendations For Pc Components
NOTICE Use of incorrect spare parts The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation. • Only use spare parts that you have ordered from Beckhoff Service. Beckhoff industrial PCs are manufactured from components of the highest quality and robustness. They are selected and tested for best interoperability, long-term availability and reliable function under the specified environmental conditions. -
Page 36: Fig. 23 Access Device Components
4. Move the two levers upwards (section D). 5. Mowe the inner chassis down (section E). ð You now have access to the battery (1), fans (2), CPU cooler (3) and storage medium (4) (section F). Fig. 23: Access device components Version: 1.0 CP6500-2000-0100... -
Page 37: Replacing The Battery
NOTICE Incorrect battery type Inserting the wrong type of battery can damage the device. • Only replace the battery with a replacement battery from Beckhoff Service. • When replacing the battery, make sure that the polarity is correct. NOTICE Battery damage Incorrect handling of the motherboard battery can damage it. -
Page 38: Replacing The Storage Media
If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. BST is a graphical backup and restore program for PCs with a Windows operating system. You can create an image of your operating system and use it to back up the operating system. -
Page 39: Fig. 26 Exchange Fan Top
(see chapter 7.2 Maintenance [} 35]). You must switch off the industrial PC before you can replace the fan or CPU cooler. Only order a new fan from your Beckhoff Sales. To replace the fan on the top of the PC, follow the steps below shown in figure 26: 1. -
Page 40: Fig. 27 Exchange Fan Bottom
Fig. 27: Exchange fan bottom Exchange CPU cooler You can also replace the CPU cooler on the motherboard. Contact Beckhoff Service for a new cooler. To replace the CPU cooler, follow the steps below as shown in Figure 28: 1. Turn the four locking elements in the direction of the arrow shown on them to unlock the cooler from the motherboard. -
Page 41: Fig. 28 Exchange Cpu Cooler
Maintenance Fig. 28: Exchange CPU cooler The old fan must be disposed of in accordance with the national electronic waste regulations. CP6500-2000-0100 Version: 1.0... -
Page 42: Technical Data
Technical data Technical data Table 17: Technical data Product designation CP6500-2000-0100 Dimensions (W x H x D) 332.5 x 309.3 x 162.6 mm Weight 8.5 kg basic configuration Supply voltage 22-30 VDC, max. 10 A Power consumption Data sheet power consumption and power loss in the download finder: https://www.beckhoff.com/de-de/support/... -
Page 43: Appendix
33415 Verl Germany Phone: + 49 5246/963-0 email: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there. CP6500-2000-0100 Version: 1.0... -
Page 44: Approvals
FCC approvals for Canada FCC: Canadian Notice This device does not exceed the class A limits for radiation, as specified by the Radio Interference Regulations of the Canadian Department of Communications. Version: 1.0 CP6500-2000-0100... - Page 45 Fig. 18 Grounding bolt for functional earthing ..................Fig. 19 Wiring diagram ..........................Fig. 20 Beckhoff Device Manager - Change passwords ................Fig. 21 Beckhoff Device Manager – Start page ..................Fig. 22 Removal from the control cabinet ....................Fig. 23 Access device components......................
- Page 46 Table 10 Pin assignment of DisplayPort ..................... Table 11 Jack plug pin assignment......................Table 12 Meaning LEDs..........................Table 13 Legend: name plate CP6500-2000-0100 ..................Table 14 Order identifier battery pack......................Table 15 Replacement recommendations for PC components..............Table 16 Technical data of the battery......................
- Page 48 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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