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Summary of Contents for Aventics 580 EtherNet/IP DLR
- Page 1 580 EtherNet/IP Technical Manual Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
- Page 2 For avoidance of doubt, AVENTICS and its affiliated companies shall have no responsibility or liability including but not limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death...
- Page 3 All AVENTICS communication nodes should be grounded during the installation process. Proper grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. • All AVENTICS G3 Electronics Products must only be installed or wired in accordance with ASCO AVENTICS published instructions and applicable electrical codes. •...
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Page 4: Table Of Contents
Electrical Connections ..........................17 Chassis Ground ............................ 19 Power Consumption ..........................20 Recommended External Fuses ........................ 21 Diagnostics – 580 EtherNet/IP DLR Node LED Functions ................21 Output / Short Circuit Protection Diagnostic Status Bits ................23 Extended Coil Capability ..........................24 500 Series Extended Coil Configurations .................... - Page 5 580 EtherNet/IP DLR Technical Manual Factory Default Settings ........................63 Troubleshooting ............................ 64 Glossary of Terms ..........................65 Technical Support ..........................66 TD580EDTM1-5EN 8/23 Subject to change without notice http://www.Emerson.com/ Page 1-5 Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
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Page 6: About Ethernet/Ip Dlr Tm
580 EtherNet/IP DLR Technical Manual 1. About EtherNet/IP DLR Overview EtherNet/IP is a communication protocol that uses the same network technology that can be found in commercial and domestic operations worldwide, but has added benefits/features toward manufacturing applications. It is a CIP (common industrial protocol) Network that follows the Open Systems Interconnection (OSI) model. -
Page 7: 2. 580 Introduction
501, 502, and 503. The 580 EtherNet/IP DLR Node can address up to (128) coil outputs, with diagnostic functionality built in. With proper assembly and termination, the 580 EtherNet/IP DLR Node has an IP65 rating. This manual describes specific information for configuring and commissioning the Aventics 580 EtherNet/IP DLR Node. -
Page 8: Pneumatic Valve Manifold - 501 Series Shown
580 EtherNet/IP DLR Technical Manual Pneumatic Valve Manifold – 501 Series shown The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil connections are automatically made using Z-Board ™ technology (plug together PC boards, which allow internal connections from solenoid coils to output drivers without the use of wires). -
Page 9: 500 Series Manifold Stations
580 EtherNet/IP DLR Technical Manual 500 Series Manifold Stations Solenoid Coil Connections using Z-Board™ Technology for 50x valve series Z-Board™ plug together technology connects all valve solenoids to the valve coil output driver board, located in the valve adapter. There is a maximum of 128 coil outputs available on the complete manifold assemblies. The 128 available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds. -
Page 10: Z-Board™ Connectors
580 EtherNet/IP DLR Technical Manual Z-Board™ Connectors The 501/502/503 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities. -
Page 11: Zoned Power
Zoned Power Zoned Power Safety and 580 Electronics alternatives Aventics 580 series electronics released as an alternative to allow immediate shipment of AVENTICS 580 series valve manifolds are not approved for Zoned power applications. These new alternative valve drivers must not to be used in Zoned Power applications. -
Page 12: 503 Series Zoned Power Application
580 EtherNet/IP DLR Technical Manual 503 Series Zoned Power application The Zoned Power Manifold blocks can be incorporated into a 503 manifold assembly to isolate Power to a number of valve stations, independent from the main power of the manifold. This is achieved by the integral 4 Pin M12 connector along with the modified manifold board. -
Page 13: 503 Series Zoned Power Example
580 EtherNet/IP DLR Technical Manual 503 Series Zoned Power example In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4 Pin connector at station one. -
Page 14: Communication Node
This module is the Communication Node to the manifold. It contains communication electronics and internal short circuit protection for power. It can be configured via the graphic display or via software. The Aventics 580 EtherNet/IP Node is tested by the ODVA to ensure compatibility and interoperability. -
Page 15: 580 Node Description
580 EtherNet/IP DLR Technical Manual 580 Node Description Detail No. Description Link /Activity LED 5 Pin M12 Female Communication Connector per PTO specification 5 Pin M12 Female Communication Connector per PTO specification Mounting Hole 5 Pin M12 Male Power Connector Link / Activity LED Module Status LED Network Status LED... -
Page 16: Connector Pin-Outs
580 EtherNet/IP DLR Technical Manual Connector Pin-Outs Industry standard M12 connectors are used for communication and power. The EtherNet/IP communication connector is a D-Coded 4 pin female connector. The Power connector is a single keyway 4 pin male connector. EtherNet/IP Communication Connector Pin-Out Pin No. -
Page 17: Electrical Connections
580 EtherNet/IP DLR Technical Manual Electrical Connections Power Connector Wiring Diagram Examples Power Supply Example (Non-isolated commons) Male connector view Power Supply Example (Isolated commons) Male connector view • Please see page 3-21 for external fuse sizing guide. • When using molded connector power cables, Do Not rely on wire colors for Pin-Out. - Page 18 RJ45 to RJ45 Cable RX- (GREEN) RX- (GREEN) RX+ (WHITE/GREEN) RX+ (WHITE/GREEN) 580 EtherNet/IP DLR Technical Manual STRAIGHT-THROUGH MALE MALE CABLE EtherNet/IP Straight-Through Cabling Diagrams TX- (ORANGE) TX- (ORANGE) Straight-Through Ethernet cable is used when connecting an Ethernet node to a basic media component (router, switch, hub, etc.).
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Page 19: Chassis Ground
580 EtherNet/IP DLR Technical Manual Chassis Ground All Aventics manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. CHASSIS GROUND CONNECTION POINT, 501 VALVES CHASSIS GROUND CONNECTION POINT, 502 & 503 VALVES •... -
Page 20: Power Consumption
+10%/-15% 0.03 Amps 0.8 Watts Solenoid Valve Coil 502 (Each) 24 VDC +10%/-15% 0.04 Amps 1.0 Watts Solenoid Valve Coil 503 (Each) 24 VDC +10%/-15% 0.07 Amps 1.7 Watts 580 EtherNet/IP DLR Node 24 VDC +/- 10% 0.09 Amps 2.2 Watts TD580EDTM1-5EN 8/23 Subject to change without notice http://www.Emerson.com/... -
Page 21: Recommended External Fuses
580 EtherNet/IP DLR Technical Manual Recommended External Fuses External fuses should be chosen based upon the physical manifold configuration. Please refer to table below for the external fuse sizing chart. External Fuse Sizing Chart Power Consumption - Power Connector Pin for VALVES Description Current Number of Solenoid Valve Coils Energized Simultaneously... -
Page 22: Diagnostics - 580 Ethernet/Ip Dlr
580 EtherNet/IP DLR Technical Manual Diagnostics – 580 EtherNet/IP DLR Node LED Functions Upon power up, the Module and Network Status LEDs indicate the state of the unit. There are four LEDs on the 580 EtherNet/IP DLR Interface. The LEDs functions are described in the table below. -
Page 23: Output / Short Circuit Protection Diagnostic Status Bits
580 EtherNet/IP DLR Technical Manual Output / Short Circuit Protection Diagnostic Status Bits Diagnostic Status Bit Action Output Status Output Type Fault Condition State No Fault Valve Solenoid Coil Driver Fault - Short Circuit, Over Temp/Over Current No Fault Valve Solenoid Coil Driver Fault - Open Load TD580EDTM1-5EN 8/23... -
Page 24: Extended Coil Capability
580 EtherNet/IP DLR Technical Manual 5. Extended Coil Capability Below is a list of the minimum firmware level that support the Extended Coil Manifolds. Extended Solenoid Coil Capability requirements: Module Part Number Firmware Communication Module P580AEED1010A00 Rev 2.001 Build 42963 Module firmware revision levels can be confirmed in the integrated graphic display and the built-in web browser. - Page 25 580 EtherNet/IP DLR Technical Manual The following example of the 580-diagnostic webpage “Node Configuration” identifies the details of a manifold configured for 64 possible coils. Number of Maximum Coils should only be adjusted if one or more additional extended coil valve driver(s) has been physically added.
- Page 26 580 EtherNet/IP DLR Technical Manual The following is an example of the 580 webpage “Diagnostics” which identifies the details of the valve driver’s control of 64 possible coils TD580EDTM1-5EN 8/23 Subject to change without notice http://www.Emerson.com/ Page 5-26 Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
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Page 27: 500 Series Extended Io Mapping
580 EtherNet/IP DLR Technical Manual 500 Series Extended IO Mapping IO Mapping for each additional 501 series 32 coil valve driver added to the manifold assembly Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Coil 7... -
Page 28: 501 Series, Up To 64 Solenoid Coils
580 EtherNet/IP DLR Technical Manual 501 Series, up to 64 solenoid coils 501 series, 4 station manifold block with an integrated 32 coil valve driver • To be used with 501 series valves on valve manifold assemblies with 33-64 coils. •... -
Page 29: 501 Series, Up To 128 Solenoid Coils
580 EtherNet/IP DLR Technical Manual 501 Series, up to 128 solenoid coils 501 series, 8 station manifold with integrated 32 coil valve driver, auxiliary power connector and mid-station supply and exhaust ports • To be used with 501 series valves on valve manifold assemblies with 33-128 coils. •... -
Page 30: 502 And 503 Series, Up To 80 Coils
580 EtherNet/IP DLR Technical Manual 502 and 503 Series, up to 80 coils 502 and 503 series, 4 station manifold with integrated 16 coil valve driver, power connector and mid-station supply and exhaust ports • To be used with 502 and 503 series valves on valve manifold assemblies with 33-80 coils. •... -
Page 31: Ethernet/Ip Dlr Tm Node Graphic Display
DLR Technical Manual 6. EtherNet/IP DLR Node Graphic Display The 580 EtherNet/IP DLR Node has an integrated graphic display that may be used to configure the parameters of the Node as well as showing diagnostic information. The following graphic displays represent the main menu selections of the 580 node. Use the NEXT button to scroll through the Main menu headings shown below. -
Page 32: Ip Address Sub-Menu
580 EtherNet/IP DLR Technical Manual IP Address Sub-Menu Steps to Set IP Address Press the SET button to enter the IP ADDRESS sub-menu. IP ADDRESS 192.168.3.120 Press the NEXT button to select the octet that you would like IP ADDRESS to change. -
Page 33: Subnet Mask Sub-Menu
580 EtherNet/IP DLR Technical Manual Subnet Mask Sub-Menu Steps to Set Subnet Mask Press the SET button to enter the Subnet Mask sub-menu. SUBNET MASK 255.255.255.0 Press the NEXT button to select the octet that you would like SUBNET MASK to change. -
Page 34: Gateway Ip
580 EtherNet/IP DLR Technical Manual Gateway IP Steps to Set Gateway IP Press the SET button to enter the Gateway IP sub-menu. GATEWAY IP 0.0.0.0 Press the NEXT button to select the octet that you would like GATEWAY IP to change. 000.0.0.0 Press the SET button to change the value. -
Page 35: Dhcp/Boot-P Sub-Menu
580 EtherNet/IP DLR Technical Manual DHCP/Boot-P Sub-Menu DHCP-BOOTP Steps Press the SET button to enter the DHCP-BOOTP sub-menu. DHCP-BOOTP DISABLED Press the NEXT button to scroll through the choices to DHCP-BOOTP enable or disable the feature. DISABLED ENABLED (Factory Default) DISABLED RETURN (this will return you to the main menu) DHCP-BOOTP... -
Page 36: Config. Mode
580 EtherNet/IP DLR Technical Manual Config. Mode Config Mode Settings CONFIG MODE Press the SET button to enter the Config Mode sub-menu. CONFIG MODE Press the SET button to change this parameter to 32, 64, 96 or 128 ACCEPT Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu. -
Page 37: Web Server Sub-Menu
580 EtherNet/IP DLR Technical Manual Web Server Sub-Menu This will allow the enabling/disabling of the G3 Web Server. Web-Server Steps WEB-SERVER Press the SET button to enter the Web-Server sub-menu. ENABLED WEB-SERVER Press the NEXT button to scroll through the choices to DISABLED enable or disable the feature. -
Page 38: Mac Address Sub-Menu
580 EtherNet/IP DLR Technical Manual MAC Address Sub-Menu MAC (Machine Access Control) Address The MAC Address is a fixed unique value that cannot be MAC ADDR edited. 0.15.24.00.00.06 The actual MAC ADDR has an extra leading zero. The actual number in the example shown is 00-15-24-00-06-69 •... -
Page 39: Advanced Settings - Communication Fault
580 EtherNet/IP DLR Technical Manual Advanced Settings – Communication Fault This will allow the enabling / disabling of the Fault Action parameter. The Fault Action parameter determines the behavior of the outputs during a communication fault. Fault Action Settings Press the SET button to enter the ADVANCED SETTINGS ADVANCED SETTINGS menu. -
Page 40: Advanced Settings - Brightness
580 EtherNet/IP DLR Technical Manual 6.10 Advanced Settings - Brightness Brightness Settings Press the SET button to enter the ADVANCED SETTINGS menu. ADVANCED SETTINGS Press the NEXT button to scroll to the CONFIG ADVANCED ADVANCED MENU / SET BRIGHTNESS. SET BRIGHTNESS SET STATUS Press the SET button to enter the CONFIG MENU / SET BRIGHTNESS. -
Page 41: Advanced Settings - Flip Display
580 EtherNet/IP DLR Technical Manual 6.10 Advanced Settings – Flip Display Flip Display Settings Press the SET button to enter the ADVANCED ADVANCED SETTINGS SETTINGS menu. Press the NEXT button to scroll to the ADVANCED MENU ADVANCED MENU CONFIG MENU / FLIP DISPLAY. FLIP DISPLAY FLIP DISPLAY Press the SET button to enter the CONFIG... -
Page 42: Advanced Settings - Parameters
580 EtherNet/IP DLR Technical Manual 6.11 Advanced Settings – Parameters PARAMETER Steps Press the SET button to enter the Parameters sub-menu. PARAMETERS UNLOCKED Press the NEXT button to scroll through the choices to PARAMETERS enable or disable the feature. UNLOCKED UNLOCKED (Factory Default) LOCKED RETURN (this will return you to the main menu) -
Page 43: Factory Defaults Factory Defaults
580 EtherNet/IP DLR Technical Manual 6.12 Factory Defaults Factory Defaults Factory Default Settings Press the SET button to enter the FACTORY DEFAULTS FACTORY DEFAULTS sub-menu. Press the SET button to change this parameter SET DEFAULTS SET DEFAULTS Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu. -
Page 44: Diagnostics
580 EtherNet/IP DLR Technical Manual 6.13 Diagnostics All diagnostic information is read only Press the SET button to enter DIAGNOSTICS sub-menu. DIAGNOSTICS Press the NEXT button to scroll through the main diagnostic menu choices. OUTPUT INDICATION i.- Displays the coils actuated. Press NEXT to view the second word of data. - Page 45 580 EtherNet/IP DLR Technical Manual Diagnostics - Self Test Mode (continued) Disconnect Air and Communication from the manifold! Select the desired test mode using the graphic display. (See example below) Starting at the Home Screen, navigate the menus by selecting the NEXT button until the DIAGNOSTICS menu is shown.
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Page 46: Error Messages
580 EtherNet/IP DLR Technical Manual 6.15 Error Messages The following are automatic error messages that are displayed when specific faults occur during operation: Displayed when a short circuit condition is SHORTED COIL NO. X detected on a valve coil. VALVE Displayed when +24 VDC on Pin No. -
Page 47: Ethernet/Ip Tm Configuration And Mapping
DLR manifold, the IP address of your computer must be known. Once the IP address for the computer is known, you can set the IP address of the Aventics manifold using one of the methods described on page 54 . -
Page 48: Using The Functionality Of The 580 Ethernet/Ip
Home To get to the Aventics “Home” page, open a web browser. In the URL line, type in the IP address of the manifold and press “Enter”. The Aventics “Home” page will appear. This page shows a picture of the Aventics EtherNet/IP DLR manifold(s). - Page 49 580 EtherNet/IP DLR Technical Manual Node Configuration The “Node Configuration” window can be used to control different parameters within the manifold. These parameters include, “IP Address”, “Subnet Mask”, “Gateway Address”, “SMTP Server”, “DHCP/BOOTP enabled”, “MAC Address”, and “COMM Fault/Idle Mode”. “DHCP/BOOTP enabled” is controlled by a single check mark box. “COMM Fault/Idle Mode”...
- Page 50 580 EtherNet/IP DLR Technical Manual Node Password The “Node Password” window allows the user to set a password that will prevent unwanted access to the I/O Force and Test feature of the Diagnostic window, and the Node Configuration window. The password comes disabled from the factory.
- Page 51 580 EtherNet/IP DLR Technical Manual Diagnostics The “Diagnostics” window allows the user to monitor different values. These values include, “MAC Address”, “Serial Number”, “Firmware Revision”, and “Valve Diagnostic Table”. The “Valve Diagnostic Table” enables the user to check the status of the valve side outputs. Graphic of Reports module...
- Page 52 580 EtherNet/IP DLR Technical Manual Studio 5000 Config. The “Studio 5000” config. tab provides the necessary information that is needed when adding a module to the configuration in Studio 5000 TD580EDTM1-5EN 8/23 Subject to change without notice http://www.Emerson.com/ Page 7-52 Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
- Page 53 The “Download EDS” tab provides a link to download either the embedded EDS file in the node or the EDS file available on the Aventics website. Aventics.com The “Aventics.com” tab is a quick link to Aventics website. The computer must have internet access for this tab to be functional. TD580EDTM1-5EN...
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Page 54: Ip Address Configuration
580 EtherNet/IP DLR Technical Manual IP Address Configuration The IP address of the Aventics G3 EtherNet/IP node may be configured via several different methods: • DHCP/BOOTP • Integrated Web Page Configuration • Graphical display DHCP / BOOTP The node is shipped from the factory with the DHCP/BOOTP feature enabled. This allows a DHCP server to automatically set the IP address to the node when connected to the network, or a BOOTP server to establish communication to the node and set the IP address. - Page 55 DLR Technical Manual Integrated Web Page Configuration The Aventics EtherNet/IP DLR node has an integrated web server. This server can be accessed via any standard web browser program. With the IP Address, the “Node Configuration” page for the node can be called up and the configuration parameters updated.
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Page 56: Configuration With Studio 5000
580 EtherNet/IP DLR Technical Manual Configuration with Studio 5000 When commissioning your EtherNet/IP DLR network, specific values must be entered into the “Connection Parameters” section of the “Assembly Instance” and “Size” column. Below is a sample screenshot taken from Allen Bradley’s Studio 5000 programming software. -
Page 57: User Configurable Device Parameters
DLR Technical Manual User Configurable Device Parameters The Aventics 580 EtherNet/IP DLR Node allows the user to set many user options which define how the manifold behaves in certain instances. The following are descriptions of these device parameters. All of these configurable... -
Page 58: Communication Fault/Idle Mode Parameter (Sec 4.8)
580 EtherNet/IP DLR Technical Manual Communication Fault/Idle Mode Parameter (Sec 4.8) This parameter is used to set the behaviors of output points (bits) during a communication fault or an “idle” event (when a PLC is in “Idle mode” not in RUN mode). The parameter shown below is used to determine what state/action the outputs (coils) will have during an “Idle”... -
Page 59: Ethernet/Ip Dlr Tm Mapping
There is not much variation in the bit mapping for a 580 manifold, the only difference depends on whether a single of a double solenoid valve is used. The following is a breakdown of the bit mapping rules associated with the Aventics 580 Valve Manifold. Solenoid coil outputs are connected to the valve coils using the Z-Boards ™... -
Page 60: Mapping Example No. 1
580 EtherNet/IP DLR Technical Manual Mapping Example No. 1 Assumed Settings Double Z-Boards used with all valves Diagnostic Word is present (non-settable) 32 coils (4 Bytes) allocated (non-settable) Manifold I/O Configuration Description Bytes Diagnostic Word Local Valve Size: Valve Coil Total: Number How to Order... -
Page 61: Mapping Example No. 2
580 EtherNet/IP DLR Technical Manual Mapping Example No. 2 Assumed Settings Double Z-Boards used with all valves Diagnostic Word is present (non-settable) 32 coils (4 Bytes) allocated (non-settable) Manifold I/O Configuration Description Bytes Diagnostic Word Local Valve Size: Valve Coil Total: Number How to Order... -
Page 62: Diagnostic Word
580 EtherNet/IP DLR Technical Manual Diagnostic Word Diagnostic Word Format BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Switched Power Status Reserved Reserved Reserved Reserved Reserved Reserved Reserved (Comm. Status) (1=Error) Reserved Reserved Reserved... -
Page 63: Appendix
580 EtherNet/IP DLR Technical Manual 9. Appendix System Specifications Electrical Valves (501, 502, 503): 24 VDC ± 10% Supply Voltage Node: 24 VDC ± 10% Total current on the Power Connector (“Valves” and Current “Node” Pins) must not exceed 4 Amps. Reverse Polarity Reverse polarity is protection is provided on both Node and Valve power. -
Page 64: Troubleshooting
580 EtherNet/IP DLR Technical Manual Troubleshooting Communication Node Symptom Possible Cause Solution Z-Board type mismatch. The wrong valve solenoid coils Check that correct Z-Board types are Single Z-Board present are being energized. installed. where double Z-Board expected or vice versa. Output power not present or Check for 24VDC on the +24 VDC (Valves) Valve outputs do not energize. -
Page 65: Glossary Of Terms
Term Description A Aventics’ term describing a user definable parameter that allows user to allocate the number of valve Assembly output drivers. A 0, 8, 16, 24, 32 option is available and is helpful if there are I/O memory constraints in parameter the PLC. -
Page 66: Technical Support
DLR Technical Manual Technical Support For technical support, contact your local Aventics distributor. If further information is required, please call Aventics. Technical Support Department at (248) 596-3337. Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.
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