Aventics Powerlink 580 Technical Manual
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Aventics Powerlink 580 Technical Manual

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580 Powerlink
TM
Technical Manual
Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com

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Summary of Contents for Aventics Powerlink 580

  • Page 1 580 Powerlink Technical Manual Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 2 For avoidance of doubt, AVENTICS and its affiliated companies shall have no responsibility or liability including but not limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death...
  • Page 3 All AVENTICS communication nodes should be grounded during the installation process. Proper grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. • All AVENTICS G3 Electronics Products must only be installed or wired in accordance with ASCO AVENTICS published instructions and applicable electrical codes. •...

  • Page 4: Table Of Contents

    Diagnostics Self-Test ..........................40 6.15 Messages Error Messages ........................42 7. POWERLINK Integrated Web Server ........................43 Connecting to an Aventics 580 Powerlink Node ..................43 Using the Functionality of the 580 Powerlink Web Server................. 45 User Configurable Device Parameters ...................... 52 Communication Fault/Idle Mode Parameter ....................

  • Page 5: About Powerlink Tm

    580 POWERLINK Technical Manual 1. About POWERLINK Overview POWERLINK is an Ethernet-based networking solution for automation but has added benefits/features toward manufacturing applications. The Ethernet POWERLINK Standardization Group or EPSG develops and promotes POWERLINK technology. POWERLINK uses industrial M12 IP67-rated connectors. The protocol transfers data at a fixed speed of 100 Mbps. The maximum network cabling distance is limited to 100m segments at 20º...

  • Page 6: Powerlink Tm Introduction

    IP65 rating. This manual describes specific information for configuring and commissioning the Aventics 580 POWERLINK Node. For more information relating to pneumatic valves and valve manifold assemblies, please refer to the Aventics 501 and 503 Series catalogs at http://www.Emerson.com. Valve Side...

  • Page 7: Pneumatic Valve Manifold - 501 Series Shown

    580 POWERLINK Technical Manual Pneumatic Valve Manifold – 501 Series shown The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil connections are automatically made using Z-Board ™ technology (plug together PC boards, which allow internal connection from solenoid coils to output drivers without the use of wires).

  • Page 8: 500 Series Manifold Stations

    580 POWERLINK Technical Manual 500 Series Manifold Stations Solenoid Coil Connections using Z-Board™ Technology for 50x valve series Z-Board™ plug together technology connects all valve solenoids to the valve coil output driver board, located in the valve adapter. There is a maximum of 128 coil outputs available on the complete manifold assemblies. The 128 available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds.

  • Page 9: Z-Board™ Connectors

    580 POWERLINK Technical Manual Z-Board™ Connectors The 501/502/503 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities.

  • Page 10: Zoned Power

    580 POWERLINK Technical Manual 3. Zoned Power 503 Series Zoned Power application The Zoned Power Manifold blocks can be incorporated into a 503-manifold assembly to isolate Power to a number of valve stations, independent from the main power of the manifold. This is achieved by the integral 4 Pin M12 connector along with the modified manifold board.

  • Page 11: 503 Series Zoned Power Example

    580 POWERLINK Technical Manual 503 Series Zoned Power example In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4 Pin connector at station one.

  • Page 12: Communication Module

    580 POWERLINK Technical Manual 4. Communication Module 580 POWERLINK Node This module is the communication interface to the manifold. It contains communication electronics and internal short circuit protection for power. It can be configured via the graphic display or via software Communication Interface Part Number 580 POWERLINK...

  • Page 13: 580 Node Description

    580 POWERLINK Technical Manual 580 Node Description Detail No. Description Link /Activity LED 5 Pin M12 Female Communication Connector per PTO specification 5 Pin M12 Female Communication Connector per PTO specification Mounting Hole 5 Pin M12 Male Power Connector Link / Activity LED ERR LED STAT LED SET Button –...

  • Page 14: Connector Pin-Outs

    580 POWERLINK Technical Manual Connector Pin-Outs Industry standard connectors are used for communication and power. The POWERLINK communication connectors are (2) M12 D-Coded 4 pin female connectors. The Power connector is an M12 5 pin male connector. POWERLINK Communication Connector Pin-Out Pin No.

  • Page 15: Electrical Connections

    580 POWERLINK Technical Manual Electrical Connections Standard Power Connector Wiring Diagram Examples Single Power Supply Example (Non-isolated commons) Separate Power Supply Example (Isolated commons) • Please see page 3-18 for external fuse sizing guide. • When using molded connector power cables, Do Not rely on wire colors for Pin-Out.

  • Page 16: Chassis Ground

    580 POWERLINK Technical Manual Chassis Ground All Aventics manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. CHASSIS GROUND CONNECTION POINT, 501 VALVES CHASSIS GROUND CONNECTION POINT, 502 & 503 VALVES •...

  • Page 17: Power Consumption

    580 POWERLINK Technical Manual Power Consumption Power Connection Pin No. Function Description +24 VDC (Node) Voltage used to power node electronics UNSW 0 VDC Common (Valves) 0 VDC Voltage used to power outputs (Valves) SW 0 VDC Common (Node) 0 VDC Voltage used to power node electronics UNSW +24 VDC (Valves) Voltage used to outputs (Valves) SW Functional Earth...

  • Page 18: Recommended External Fuses

    580 POWERLINK Technical Manual Recommended External Fuses External fuses should be chosen based upon the physical manifold configuration. Please refer to table below for the fuse sizing chart. External Fuse Sizing Chart Power Consumption - Power Connector Pin for VALVES Description Current Number of Solenoid Valve Coils Energized Simultaneously...

  • Page 19: Diagnostics - 580 Powerlink

    580 POWERLINK Technical Manual Diagnostics – 580 POWERLINK Node LED Functions Upon power up the STAT, ERR, L/A and L/A LEDs indicate the state of the unit and the network connections. There are four LEDs on the 580 POWERLINK node. The LEDs functions are described in the table below. LED Name Color Status...

  • Page 20: Extended Coil Capability

    580 POWERLINK Technical Manual 5. Extended Coil Capability Below is a list of the minimum firmware level that support the Extended Coil Manifolds. Extended Solenoid Coil Capability requirements: Module Part Number Firmware Communication Module P580AEPN1010A00 Rev 2.001 Build 43054 Module firmware revision levels can be confirmed in the integrated graphic display and the built-in web browser.
  • Page 21 580 POWERLINK Technical Manual The following example of the 580-diagnostic webpage “Node Configuration” identifies the details of a manifold configured for 64 possible coils. Number of Maximum Coils should only be adjusted if one or more additional extended coil valve driver(s) has been physically added.
  • Page 22 580 POWERLINK Technical Manual The following is an example of the 580-diagnostic webpage “Diagnostics” which identifies the details of the valve driver’s control of 64 possible coils TD580PLTM1-5EN 12/21 Subject to change without notice 4-22 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...

  • Page 23: 500 Series Extended Io Mapping

    580 POWERLINK Technical Manual 500 Series Extended IO Mapping IO Mapping for each additional 501 series 32 coil valve driver added to the manifold assembly Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil...

  • Page 24: 501 Series, Up To 64 Solenoid Coils

    580 POWERLINK Technical Manual 501 Series, up to 64 solenoid coils 501 series, 4 station manifold block with an integrated 32 coil valve driver • To be used with 501 series valves on valve manifold assemblies with 33-64 coils. • Only to be used on assemblies where additional power, supply and/or exhaust capacity is not required Integrated 32 coil Valve Driver...

  • Page 25: 501 Series, Up To 128 Solenoid Coils

    580 POWERLINK Technical Manual 501 Series, up to 128 solenoid coils 501 series, 8 station manifold with integrated 32 coil valve driver, auxiliary power connector and mid-station supply and exhaust ports • To be used with 501 series valves on valve manifold assemblies with 33-128 coils. •...

  • Page 26: 502 And 503 Series, Up To 80 Coils

    580 POWERLINK Technical Manual 502 and 503 Series, up to 80 coils 502 and 503 series, 4 station manifold with integrated 16 coil valve driver, power connector and mid-station supply and exhaust ports • To be used with 502 and 503 series valves on valve manifold assemblies with 33-80 coils. •...

  • Page 27: 6. 580 Powerlink

    580 POWERLINK Technical Manual 6. 580 POWERLINK Node Graphic Display The following graphic displays represent the main menu selections of the 580 POWERLINK communication (node). Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing the SET button allows access to the Sub-Menus.

  • Page 28: Ip Address Sub-Menu

    580 POWERLINK Technical Manual IP Address Sub-Menu Steps to Set IP Address Press the SET button to enter the IP ADDRESS sub-menu. IP ADDRESS 192.168.3.120 Press the NEXT button to select the octet that you would like IP ADDRESS to change. 192.168.3.120 Press the SET button to change the value.

  • Page 29: Subnet Mask Sub-Menu

    580 POWERLINK Technical Manual Subnet Mask Sub-Menu SUBNET MASK 255.255.255.0 • The POWERLINK Factory default Subnet Mask is 255.255.255.0 and cannot be changed. TD580PLTM1-5EN 12/21 Subject to change without notice 4-29 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...

  • Page 30: Gateway Ip

    580 POWERLINK Technical Manual Gateway IP Steps to Set Gateway IP Press the SET button to enter the Gateway IP sub-menu. GATEWAY IP 0.0.0.0 Press the NEXT button to select the octet that you would like GATEWAY IP to change. 000.0.0.0 Press the SET button to change the value.

  • Page 31: Web Server Sub-Menu

    580 POWERLINK Technical Manual Web Server Sub-Menu This will allow the enabling/disabling of the G3 Web Server. Web-Server Steps WEB-SERVER Press the SET button to enter the Web-Server sub-menu. ENABLED Press the NEXT button to scroll through the choices to WEB-SERVER DISABLED enable or disable the feature.

  • Page 32: Config. Mode

    580 POWERLINK Technical Manual Config. Mode Config Mode Settings Press the SET button to enter the Config Mode sub-menu. CONFIG MODE Press the SET button to change this parameter to 32, 64, CONFIG MODE 96 or 128 ACCEPT Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu.

  • Page 33: Mac Address Sub-Menu

    580 POWERLINK Technical Manual MAC Address Sub-Menu MAC (Machine Access Control) Address The MAC Address is a fixed unique value that cannot be MAC ADDR edited. 0.15.24.00.00.06 The actual MAC ADDR has an extra leading zero. The actual number in the example shown is 00-15-24-00-06-69 •...

  • Page 34: Advanced Settings - Comm. Fault

    580 POWERLINK Technical Manual Advanced Settings – Comm. Fault This will allow the enabling / disabling of the Fault Action parameter. The Fault Action parameter determines the behavior of the outputs during a communication fault. Please see page 53 for more details. Fault Action Settings Press the SET button to enter the ADVANCED SETTINGS ADVANCED...

  • Page 35: Advanced Settings - Brightness

    580 POWERLINK Technical Manual 6.10 Advanced Settings - Brightness Brightness Settings Press the SET button to enter the ADVANCED SETTINGS menu. ADVANCED SETTINGS Press the NEXT button to scroll to the CONFIG MENU / SET ADVANCED ADVANCED BRIGHTNESS. SET STATUS SET BRIGHTNESS Press the SET button to enter the CONFIG MENU / SET BRIGHTNESS.

  • Page 36: Advanced Settings - Flip Display

    580 POWERLINK Technical Manual 5.12 Advanced Settings – Flip Display Flip Display Settings Press the SET button to enter the ADVANCED SETTINGS ADVANCED SETTINGS menu. Press the NEXT button to scroll to the CONFIG MENU / FLIP ADVANCED MENU ADVANCED MENU DISPLAY.

  • Page 37: Advanced Settings - Parameters Lock

    580 POWERLINK Technical Manual 5.13 Advanced Settings – Parameters Lock PARAMETER Steps Press the SET button to enter the Parameters sub-menu. PARAMETERS UNLOCKED Press the NEXT button to scroll through the choices to PARAMETERS UNLOCKED enable or disable the feature. UNLOCKED (Factory Default) LOCKED RETURN (this will return you to the main menu)

  • Page 38: Advanced Settings - Configuration Lock

    580 POWERLINK Technical Manual 5.14 Advanced Settings – Configuration Lock Configuration Lock Settings Press the SET button to enter the ADVANCED SETTINGS ADVANCED SETTINGS menu. Press the NEXT button to scroll to the CONFIG MENU / ADVNCED MENU CONFIG. LOCK. CONFIG LOCK Press the SET button to enter the CONFIG MENU / CONFIG.

  • Page 39: Factory Defaults

    580 POWERLINK Technical Manual 6.12 Factory Defaults Factory Default Settings Press the SET button to enter the FACTORY DEFAULTS FACTORY sub-menu. DEFAULTS SET DEFAULTS Press the SET button to change this parameter SET DEFAULTS Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu.

  • Page 40: Diagnostics

    580 POWERLINK Technical Manual 6.13 Diagnostics All diagnostic information is read only Press the SET button to enter DIAGNOSTICS sub-menu. DIAGNOSTICS Press the NEXT button to scroll through the main diagnostic menu choices. OUTPUT INDICATION i.- Displays the coils actuated. Press NEXT to view the second word of data.
  • Page 41 580 POWERLINK Technical Manual Diagnostics - Self Test Mode (continued) Disconnect Air and Communication from the manifold! Select the desired test mode using the graphic display. (See example below) Starting at the Home Screen, navigate the menus by selecting the NEXT button until the DIAGNOSTICS menu is shown.

  • Page 42: Messages Error Messages

    580 POWERLINK Technical Manual 6.15 Messages Error Messages The following are automatic error messages that are displayed when specific faults occur during operation: Displayed when a short circuit condition is SHORTED COIL NO. X detected on a valve coil. VALVE Displayed when +24 VDC on Pin No.

  • Page 43: Powerlink Tm

    To communicate with a 580 Powerlink manifold the IP address of your computer must be known. Once the IP address for the computer is known, set the IP address of the 580 Aventics manifold using one of the methods described on page Open a web browser on the computer and type in the IP address of the manifold http://192.168.3.120...
  • Page 44 580 POWERLINK Technical Manual You have successfully connected a computer to an Aventics 580 Powerlink manifold. TD580PLTM1-5EN 12/21 Subject to change without notice 5-44 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...

  • Page 45: Using The Functionality Of The 580 Powerlink

    Home To get to the Aventics “Home” page, open a web browser. In the URL line, type in the IP address of the manifold and press “Enter”. The Aventics “Home” page will appear. This page shows a picture of the Aventics 580 Powerlink manifold.
  • Page 46 580 POWERLINK Technical Manual Node Configuration The “Node Configuration” page allows the user to view and modify the functional parameters of the 580 manifold. Once the changes have been made, left click on the “Update Configuration” button. The following window will appear.
  • Page 47 580 POWERLINK Technical Manual Node Password The “Password” popup window allows the user to set a password that disables forcing outputs or modifying parameters from the 580 Webpage. The password is blank (disabled) by default. To set the initial password, leave the “Enter Current Password”...
  • Page 48 580 POWERLINK Technical Manual Diagnostics The “Diagnostics” tab allows the user to monitor the 580 manifold status information. The user may also turn on valve outputs through the “580 Integrated Coils module”. Graphic of Reports module module status: = OK = Attention = Lost comm.
  • Page 49 580 POWERLINK Technical Manual B&R Automation Studio Configuration Tab The “B&R Automation Studio Config” tab provides a guide describing how to add the 580 Powerlink manifold to a B&R PLC configuration. See “580 Powerlink Configuration” page 54 for more information. TD580PLTM1-5EN 12/21 Subject to change without notice...
  • Page 50 580 POWERLINK Technical Manual Download XDD The “Download XDD” tab provides links to download the embedded XDD file stored in the node or to connect with the ASCO website. TD580PLTM1-5EN 12/21 Subject to change without notice 5-50 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 51 580 POWERLINK Technical Manual Help The Help button on the webpage connects to Emerson.com. The computer must have internet access for this tab to be functional. TD580PLTM1-5EN 12/21 Subject to change without notice 5-51 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...

  • Page 52: User Configurable Device Parameters

    580 POWERLINK Technical Manual User Configurable Device Parameters The Aventics 580 POWERLINK node allows the user to set many user options which define how the manifold behaves in certain instances. The following are descriptions of these device parameters. Settable Via...

  • Page 53: Communication Fault/Idle Mode Parameter

    580 POWERLINK Technical Manual Communication Fault/Idle Mode Parameter This parameter is used to describe characteristics or behaviors of output points. The parameter shown below is used to determine what state the outputs 580 coils will have during an “Idle” event or a “Fault” event. The user determines how the outputs behave when a communication fault or idle actions occurs.

  • Page 54: B&R Automation Studio And 580 Configuration

    Technical Manual 8. B&R Automation Studio and 580 Configuration Import the XDD File The XDD file contains the configuration information to configure Aventics valve manifolds. The XDD file is available on the Aventics website at www.asco.com/fieldbus or available for download through the node’s built in web server.
  • Page 55 580 POWERLINK Technical Manual Import the XDD File (continued) Select the folder containing the Aventics-580.XDD Select Open The XDD file is imported TD580PLTM1-5EN 12/21 Subject to change without notice 5-55 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 56 580 POWERLINK Technical Manual Insert the Aventics 580 into the PLC Configuration Open “Physical View” Click on the configured PLC Right click and select “Open POWERLINK” TD580PLTM1-5EN 12/21 Subject to change without notice 5-56 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 57 580 POWERLINK Technical Manual Insert the Aventics 580 into the PLC Configuration Select IF3 (POWERLINK Master) Right click and select “Insert” Scroll down and select Aventics 580 Select “Next” TD580PLTM1-5EN 12/21 Subject to change without notice 5-57 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 58 580 POWERLINK Technical Manual Assign the Aventics POWERLINK Node Number The “Module Parameter” window appears Enter the desired “Node Number” (IP address 4 Octet) Enter a “Hardware Module Name” (optional) TD580PLTM1-5EN 12/21 Subject to change without notice 5-58 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 59 580 POWERLINK Technical Manual Configure the Aventics POWERLINK Node I/O Map From the Physical View right click Aventics 580 Select I/O Mapping TD580PLTM1-5EN 12/21 Subject to change without notice 5-59 http://www.Emerson.com Distributed by Valin Corporation | www.valin.com | (800) 774-5630 | customerservice@valin.com...
  • Page 60 580 POWERLINK Technical Manual Configure the Aventics POWERLINK Node I/O Map (continued) The 580 POWERLINK valve outputs are written from a block of unsigned integer data bytes. Configure the I/O map by assigning variable names to the individual data bytes as shown below.

  • Page 61: Powerlink Tm Mapping

    The bit mapping for a 580 POWERLINK manifold remains similar, the only variation depends on whether a single of a double solenoid valve is used. The following is a breakdown of the bit mapping rules associated with the Aventics 580 Valve Manifold.

  • Page 62: Mapping Example No. 1

    580 POWERLINK Technical Manual Mapping Example No. 1 Assumed Settings All double solenoid valves Double Z-Boards , stations 1-8 32 coils (4 Bytes) allocated (non-settable) Manifold I/O Configuration Description Bytes Local Valve Size: Valve Coil Total: Number How to Order Part Number 8501AV8H100VA00 R501A2B40MA00F1...

  • Page 63: Mapping Example No. 2

    580 POWERLINK Technical Manual Mapping Example No. 2 Assumed Settings All single solenoid valves Double Z-Boards , stations 1-8 32 coils (4 Bytes) allocated (non-settable) Manifold I/O Configuration Description Bytes Local Valve Size: Total: Valve Coil Number How to Order Part Number 8501AV8H100VA00 R501A2B10MA00F1...

  • Page 64: 10. Appendix

    580 POWERLINK Technical Manual 10. Appendix 10.1 System Specifications ELECTRICAL Valves (501, 502 and 503): 24 VDC + 10%, -15% Supply Voltage Node: 24 VDC ± 10% Total current on the Auxiliary Power Connector (“Valves” and “Node” Pins) must not Current exceed 4 Amps.

  • Page 65: Troubleshooting

    580 POWERLINK Technical Manual 10.3 Troubleshooting Communication Node Symptom Possible Cause Solution Z-Board type mismatch. The wrong valve solenoid coils Check that correct Z-Board types are Single Z-Board present are being energized. installed. See page 61 for bit mapping where double Z-Board rules.

  • Page 66: Technical Support

    10.5 Technical Support For technical support, contact your local Aventics distributor. If further information is required, please call Aventics Technical Support Department at (248) 596-3333. Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.

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