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TigerStop TigerSaw 1000 User Manual

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TigerSaw 1000
User Manual
Rev. 0.2

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Summary of Contents for TigerStop TigerSaw 1000

  • Page 1 TigerSaw 1000 User Manual Rev. 0.2...

  • Page 3: Table Of Contents

    Table of Contents Contact Us nitS System Requirements imitS inimum imit ower iSAble uicK AlibrAtion uPPly ASSworD xtrAction everSe TigerSaw 1000 Overview ehAvior Safety Chain elAy lAmP elAy witch 25 TigerTouch Afety nterlocKS Systems & Features tArtuP creen oorS creen...
  • Page 4 Table of Contents 44 Appendix A: Replacement Parts yStem ArtS oSitioner ArtS 47 Appendix B: Scale 48 Appendix C: Inkjet Printer rinter rint nKJet ffSet rinter eight DJuStment rinter ArtriDge ePlAcement leAning the rinter ArtriDge 50 Appendix D: Clamping Add-ons Pring lAmPS ouble...
  • Page 5 GENERAL WARNINGS WARNING: Installation of your TigerStop® Product must be done by a person trained in the safe design and installation of automation products, and in the safe operation of power equipment. Ensure that such installation meets all legally required safety requirements and guidelines, and that proper guarding and safety devices are provided on all sides of the equipment to preclude unintended access during operation.
  • Page 6 Don’t get pinched by the push feeder. Keep your hands away when in motion! Keep the work area clean and well lighted to avoid accidental injury. Do not use TigerStop® machines in a dangerous environment. Using power tools in damp or wet locations or in rain can cause shock or electrocution.
  • Page 7 Safety & Ergonomics Basic Safety Guidelines Please follow these basic safety guidelines. This list is in no way complete as every environment and shop is different. Always treat TigerSaw and all power tools with caution and respect. Failure to do so risks serious personal injury or death.
  • Page 8 Safety & Ergonomics Posture Maintaining a neutral posture whenever possible reduces the risk for musculoskeletal disorders and repetitive strain injuries. In a neutral posture: • Feet rest comfortably on the floor, one foot slightly forward. Use anti-fatigue floor mats or shoes, where possible.

  • Page 9: Contact Us

    +1 (360) 260 0755 TigerStop Europe TigerStop Europe Email: info@tigerstop.nl Phone: +31 546 575 171 TigerStop Europe | Sales TigerStop Europe | Sales Email: info@tigerstop.nl Phone: +31 546 575 171 (option 2) TigerStop Europe | Service TigerStop Europe | Service Email: sos@tigerstop.nl...

  • Page 10: System Requirements

    208/230/240V 3Ph 26.5A 400/460/480V 3Ph • The TigerSaw 1000 requires a dedicated, grounded circuit. • Balance voltages between phases, from each phase to ground, and within +/-10% of system requirements. • 208/230/240V saw systems: Line-to-line voltage must not exceed 240V. Line-to-neutral voltage must not exceed 140V.

  • Page 11: Tigersaw 1000 Overview

    TigerSaw 1000 Overview Air Gun Kill Line Guard Door TigerTouch Cycle Start Button Emergency Stop Blade Access Door I/O Cabinet Saw Control Panel Pneumatic Control Panel...

  • Page 12: Safety Chain

    Safety Chain Kill Switch In an emergency, there are two ways to kill power: Push the E-stop button. 2. Pull the kill line. Triggering any kill switch signals a relay to cut power to the positioner and the blade. You cannot power the system until the kill switches reset.

  • Page 13: Afety I Nterlocks

    Safety Chain Kill Line Tension If the blue button on the kill line switch won’t lock into place, adjust the kill line tension with the tension plate eye bolt. At proper tension, the black tab sits near the center of its green band and the blue knob locks into place;...

  • Page 14: Systems & Features

    I/O Cabinet The I/O Cabinet houses the I/O Panel as well as the Saw Blade and Top Cap solenoids. Adjust air pressure in the TigerSaw 1000 with the Supply Regulator. • Normal supply pressure is 80-110 psi (550-758 kPa). Lift the gray knob to unlock adjustment.
  • Page 15 Air Gun Use the Air Gun to clean excess debris from the cabinet. Clamp The TigerSaw 1000 comes standard with a Top Cap. Top Cap The Top Cap is an overhead clamp that pins the stock to the table during the saw stroke.

  • Page 16: Mplifier

    Systems & Features I/O Panel The I/O Panel serves as the communication hub for the saw system, its accessories, and the positioner. Amplifier The Amplifier drives the positioner’s motor. Toggle the switch to power on/off the positioner.

  • Page 17: Anual C Ontrols

    STOP button turns the saw motor off. The blade continues spinning after the motor stops. TigerStop Switch: ® START button activates the TigerStop Standard Controller. ® STOP button deactivates the TigerStop Standard Controller. ® Indicator Lights Power: Glows when the system is electrified.
  • Page 18 Controls Saw Cycle To start a manual saw cycle, press the Cycle Start button. During a saw cycle: • The top cap lowers. • The saw strokes and returns to the base. • The top cap rises. The positioner cannot move during saw cycles. A saw cycle can also start within an automated list in the TigerTouch software (page...
  • Page 19 Controls Pneumatic Controls Stroke Speed Stroke speed affects cut quality and cycle time. Directly control the saw stroke speed with the ‘Stroke Speed’ knob. Turn the knob clockwise to decrease the stroke speed. Turn the knob counterclockwise to increase the stroke speed. •...
  • Page 20 Standard Controller is for direct control of ® the positioner. For basic operation, see page Operating Mode TigerSaw 1000 is a fully automatic saw system. Full Auto: Both cutting and positioning are automated. • TigerSaw 1000’s standard setting. • The operator selects a part list, loads stock, and starts the process.
  • Page 21 4. Press START on the Saw switch. • Wait for the saw blade to spin up. 5. Press START on the TigerStop switch. ® 6. Run the Home Routine (page 14). Turn on TigerTouch. If already on, update settings (page...

  • Page 22: Basic Tigerstop

    ® Home Routine Every time TigerSaw 1000 powers-on, it requires the ‘Home Routine’. The Home Routine is a three-step process in which the positioner moves to its farthest possible position. Ensure the area is clear. The positioner moves automatically during this routine. Running the Home...
  • Page 23 Basic TigerStop Standard Controller Operation ® Line 4 displays the soft key prompts. These prompts determine what the soft keys below them do. These change when accessing different screens. Manual Movement To manually move the positioner to a stop position, enter a distance from the saw blade. Enter this distance as a whole number, a decimal, or a fractional value.
  • Page 24 Basic TigerStop Standard Controller Operation ® Increment The increment function is a push feed mode that steps the positioner through a series of movements. Increment: • Can be a positive length that moves the positioner towards the tool. • Can be a negative length that moves the positioner away from the tool.

  • Page 25: Reset

    Basic TigerStop Standard Controller Operation ® Preset The Preset function is a set of 100 programmable hot keys for quickly accessing common lengths. Presets: • Can be used in Set Point, Pusher, or Increment mode. • Can be programed in Preset slots number 1 - 100.
  • Page 26 Basic TigerStop Standard Controller Operation ® 3. Enter the desired preset number and press 4. The positioner moves to the preset position. Deleting Presets At the Ready Screen, press the [Show] soft key. 2. Press the [PrSet] soft key to access the preset feature.

  • Page 27: Quick Calibration

    5. Press the [Done] soft key. • If desired, disable the quick calibration soft key in the Options menu (page 23). • Disabling quick calibration effectively password-protects the calibration function. Download the complete manual for the TigerSaw 1000’s positioner: TigerStop: https://www.tigerstop.com/download/tigerstop-installation-manual/ TigerTurbo: https://www.tigerstop.com/download/tigerturbo-installation-guide/ HeavyDuty2: https://www.tigerstop.com/download/heavy-duty-2-installation-guide/...

  • Page 28: The Tigerstop Standard Controller Menus

    Standard Controller Menus ® The TigerStop Standard Controller menus contain settings to adjust the behavior of the positioner. ® This manual explains common menu settings. The menu options are fully described in the TigerStop Standard ® Controller User Manual, available at: https://www.tigerstop.com/service-center/#downloads 14), press the [Show] soft key.
  • Page 29 The TigerStop Standard Controller Menus ® Calibrate Calibration sets the position shown on the screen. Calibrate: Move the positioner close to the tool. 2. Place a sample of material against the positioner and cycle the tool. 3. Measure the length of the piece.
  • Page 30 The TigerStop Standard Controller Menus ® Find End Limits Finding the end limits automatically locates the minimum and maximum limits of travel. The positioner moves to the home end and then to the minimum position. Also, updates the limit settings.
  • Page 31 The TigerStop Standard Controller Menus ® Disable Quick Calibration Removing the quick calibration button from the Ready Screen prevents operators from changing the calibration without a password. Disable quick calibration: Access the Options menu (page 20) and press repeatedly until reaching the ‘Show Cal’...
  • Page 32 The TigerStop Standard Controller Menus ® PreSet Behavior This setting changes the function of the PreSet hot keys (page 17). There are three options: Setpoint: Moves the positioner to the programmed position. 2. Increment: Moves the positioner by the programmed amount.

  • Page 33: Tigertouch

    TigerTouch TigerTouch is a more convenient control system for the TigerSaw 1000. This manual includes basic TigerTouch operation. The TigerTouch User Manual covers TigerTouch operation more extensively: https://www.tigerstop.com/service-center/#downloads List operation in TigerTouch uses the .tiger file format. Convert lists into the .tiger file format using TigerLink 6 software.

  • Page 34: Move Screen

    TigerTouch Move Screen The Move screen allows manual control of all connected equipment. Access the Move screen by touching at the top of the display. Note: The orange highlighted tab is the current screen. Display: • The Move Screen displays the positioner’s position in the lower-left corner. •...
  • Page 35 TigerTouch List Screen Process cut lists on the List screen. Touch at the top of the display to access the List screen. Note: The orange highlighted tab is the current screen. Display: • “Length” is the length of the specified part. Change how to define length with the “Measure From”...
  • Page 36 • The center column contains TigerStop Standard Controller options. ® • The right column contains amplifier functionality. Control: • Touch any item to access it. • Touch to inform TigerTouch of a setting change through the TigerStop Standard Controller. ®...

  • Page 37: Troubleshooting

    The standard controller displays “Not Safe” if the saw and/or air indicators on the saw control panel are off. The positioner does not function until all indicators are lit. X-out When the drive indicator on the TigerStop Standard Controller (page 14) displays an ‘X’, the motor is ®...

  • Page 38: Boot Diagnostics

    Reduce binding by cleaning machine internals, replacing bearings, or adjusting mounting points. • The drive test (page 37) helps pinpoint locations when investigating a binding issue. Boot Diagnostics Boot diagnostics is a tool for testing TigerStop Standard ® Controller subsystems. To access boot diagnostics, press and hold while powering up.
  • Page 39 Troubleshooting Line 4 shows input voltage and controller voltage. • “Wall” voltage should be within 10% of actual input voltage. • Controller (“CC”) voltage should be within 15% of 24V. I/O Test The I/O test helps identify problems with the amplifier input and output functions. Failure to unplug the I/O cable when prompted can cause unexpected tool movement.

  • Page 40: Top Arbor Sensor

    If the arbor fails to move during a saw cycle, the Top Arbor Sensor may be loose. STOP! Tagout TigerSaw 1000 first! Crushing hazard: Keep your hands away from any parts that can move. Power on the positioner and keep the air on to the saw.

  • Page 41: Clearing A Jam

    Troubleshooting Clearing a Jam When clearing a jam through the Guard Door or the Blade Access Door: Turn the air off. 2. Turn the saw motor off. Wait for the door’s interlock to disengage. Auxiliary Access Panel 4. Open the door and clear the jam. If the jam is inaccessible through either main access door: Lockout/tagout the TigerSaw.

  • Page 42: Maintenance

    Maintenance Cleanliness It is CRITICAL to keep the machine and the work area clean to prevent buildup of debris and material that interferes with machinery movement. Failure to clean reduces accuracy, cut quality, and machine lifespan. • Always use dust collection. •...

  • Page 43: Fixed Guard Removal

    Maintenance Fixed Guard Removal Remove the saw guard side panels for cleaning and debris removal, as needed. Return all guarding before performing any other maintenance or returning the TigerSaw to service. Lockout/tagout the TigerSaw first! Replacing the Saw Belt Remove Fasteners Inner Saw Collet Remove the saw blade (page...

  • Page 44: Tensioning The Belt

    Maintenance 4. Use a 3/8” hex wrench to loosen the idle pulley and remove the saw belt. Leave the idle pulley in place. 5. Place the new saw belt on. 6. Check the belt’s tension (page 36). Reattach the dust cover panel, inner saw collet, and saw blade. Loosen Tensioning the Belt Check the belt’s tension with the a tensiometer.
  • Page 45 The Drive Test measures difficulty of movement. At the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. TigerStop requires a password to access all menu options. Enter the password and press • By default, the TigerStop password is the serial number.
  • Page 46 Maintenance Air System Turn the black knob on the air supply regulator to disconnect incoming air. The air gun will still function. When the filter bowl beneath the air supply regulator accumulates water, empty it. Disconnect incoming air before removing the air filter bowl. Direction of Blade Rotation Always check the direction of the blade’s rotation when connecting the saw to a new power source.

  • Page 47: C Utting E Nvelope S

    Maintenance Cutting Envelope Adjust the cutting envelope when changing to a new blade size. Perform Lock-out/Tag-out before proceeding. Screws Change the saw blade (page 41). 2. Access the saw arbor assembly from the outside of the saw, directly above the motor. 3.
  • Page 48 Maintenance Squaring the Blade A square blade is essential for safe, high-quality cuts. Perform Lock-out/Tag-out before proceeding. Screws Access the saw arbor assembly from the outside of the saw, directly above the motor. 2. Remove the motor covers. Loosen Loosen 3.
  • Page 49 Maintenance Changing the Saw Blade A sharp blade improves cut quality, accuracy, and waste. Replace or resharpen blades whenever cut quality or stroke speed declines. Perform Lock-out/Tag-out before proceeding. Open the Blade Access Door and remove the supplied tools inside the door. 2.
  • Page 50 Maintenance 6. Insert the new saw blade. Teeth must point UP on the RIGHT and DOWN on the LEFT (counter-clockwise). Install blades rated for 3550 rpm, only. Assemble the saw collet and secure with the saw collet bolts. Ensure the punch mark on the outer collet is in alignment with the punch mark on the inner collet, as noted in step 5.

  • Page 51: Maintenance Log

    Maintenance Log Record Important Settings Setting Value Setting Value Serial # Scale Min Limit Kerf Max Limit Lash Date Setting Value Drive Test Results MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP=...

  • Page 52: Appendix A: Replacement Parts

    High-volume blade for wood 500mm Wood Pack BLADE-PS5 Saw Blade 500 mm diameter, 60 teeth • Always specify the machine serial number when ordering electronics, including the AMP6, the CON5, and the CON5-CONV. Visit our online part store at: https://shop.tigerstop.com/...

  • Page 53: Ositioner P Arts

    Optical end sensor (near motor) MOT2 TigerStop motor Drive motor for TigerStop • The working length of the TigerStop is 2 feet (0.6 m) less than the overall length of the TigerStop. Common TigerTurbo Parts Serial Number Part number Part name...
  • Page 54 Replacement Parts Common HeavyDuty2 Parts Mounting Slots Carriage/Motor Box Maintenance (Underside) Access Panels Part number Part name Description MOT-HD2 HeavyDuty2 motor Drive motor for TigerTurbo HD2GB-5:1 HeavyDuty2 gear box 5:1 ratio gear box • The working length of the HeavyDuty2 is 3 feet (0.9 m) less than the overall length of the HeavyDuty2.

  • Page 55: Appendix B: Scale

    Appendix B: Scale Scale requires adjusting when the accuracy of the positioner’s movement gets worse the farther it moves from the calibration point, only. Always perform calibration BEFORE adjusting scale. Scale is the setting that relates motor rotation to the distance traveled. The fastest way to arrive at the correct scale is through the scaling cycle.

  • Page 56: Appendix C: Inkjet Printer

    Appendix C: Inkjet Printer These instructions pertain to the optional Inkjet Printer accessory. Printer Type Printer Type tells the TigerStop which kind of printer is installed. Select inkjet. ® Access the Options menu (page 20) and press repeatedly until reaching the ‘PrntType’ screen.

  • Page 57: Adjustment

    Inkjet Printer Printer Height Adjustment Printer height is critical to print quality. Put a piece of material under the printer head. 2. Loosen the locking handle and allow the printer wheel to touch the material. Locking Handle 3. Raise the printer by .125” (3 mm). 4.

  • Page 58: Appendix D: Clamping Add-Ons

    Appendix D: Clamping Add-ons These instructions cover the various clamping options, their settings, and adjustments. Spring Clamps Spring Clamps guide and stabilize material. Adjust Spring Clamps to accommodate the width of the material. Reach Adjustment Loosen the locking handle. 2. Adjust the length of the arm. 3.
  • Page 59 Clamping Add-ons Clamp Settings For additional Clamps settings, see page Clamp 1 The distance between the tool’s zero point and the infeed clamp. Requires the Double Clamps accessory. Access the PartList menu (page 20) and press repeatedly until reaching the ‘Clamp 1’ screen. 2.
  • Page 60 Clamping Add-ons Clamp On Delay How long the TigerSaw waits to clamp after moving to position. Requires the Double Clamps or Swing clamp accessory. Access the Timer menu (page 20) and press repeatedly until reaching the ‘ClampOnD’ screen. 2. Enter the password and then press •...

  • Page 61: Appendix E: Scanning Defecting Pusher Foot

    Appendix E: Scanning Defecting Pusher Foot These instructions pertain to the optional Scanning Defecting Pusher Foot. Scanning Defecting Pusher Foot Overview There are two sensors in the scanning head. The full-spectrum (FS) sensor detects the defect marks. The edge detect sensor detects the beginning and end of the stock. FS Sensor Pusher Foot Edge Detect Sensor...
  • Page 62 Scanning Defecting Pusher Foot 4. Load the piece of marked material onto the table. 5. Press to begin the cycle. • The Scanning Defecting Pusher Foot scans the material. Then TigerTouch displays how TigerSaw will process the piece, including defect marks. 6.

  • Page 63: Efect O Nly M Ode

    Scanning Defecting Pusher Foot Defect Only Mode Defect Only mode cuts out defects from stock, only. Enable/Disable Defect Only Mode Access the Laser menu (page 20) and press repeatedly until reaching the ‘Defect’ screen. 2. Press the [↓] or [↑] soft key. 3.

  • Page 64: Canning D Efecting P Usher F Oot S Ettings

    Scanning Defecting Pusher Foot Enter a length of 1” (1 mm) and then press 8. Enter a quantity of 1 and then press 9. Press to run the list. 10. Load the stock and then press to begin processing. 11. Press to process additional lengths of stock or to exit.

  • Page 65: Ir F Low Adjustment

    Scanning Defecting Pusher Foot Air Flow Adjustment If the pusher foot bounces or hits the table, adjust the air flow. Find the air flow controls on the underside of the pusher foot’s arm. • The valve closest to the pneumatic cylinder controls the speed of the up-stroke. •...

  • Page 66: Fs Sensor Sensitivity Adjustment

    Scanning Defecting Pusher Foot FS Sensor Focus Calibration Increase the accuracy of mark reads by calibrating the sensor’s focal point. Place a sample of your thinnest stock with a thin defect mark under the FS sensor. 2. Turn the ‘FOCUS’ screw until the light circle is about the same width as the defect mark.

  • Page 67: Fs Sensor Stock Reference Addition

    Scanning Defecting Pusher Foot FS Sensor Stock Reference Addition If there is significant color or height variation between stocks, add a reference sample for each variation.. Mark a sample piece of 1 kind of stock with 1 defect mark. 2. Slide the sample’s defect mark under the sensor and hold the ‘SET’...

  • Page 68: Additional Scanning Defecting Pusher Foot Settings

    Scanning Defecting Pusher Foot Additional Scanning Defecting Pusher Foot Settings Margin How far from the defect mark the saw cuts. Contact TigerStop Customer Service before adjusting this setting. ® PF Down The distance from the tool’s zero point at which the pusher foot begins lowering.
  • Page 70 +/- 0.2mm 3.7m - 32.9m 2100lbs/952kg Roller Tables 490lbs/222kg 32 or 75mm Belt +/- .012” 8’ - 108’ Solid Tables TigerSaw 1000 208 / 480 Vac Steel Reinforced +/- 0.3mm 2.4m - 32.9m 2100lbs/952kg or Rack & Pinion Roller Tables 490lbs/222kg 32 or 75mm Belt +/- .012”...

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Tigersaw 2000

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