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TigerStop HeavyDuty2 User Manual

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HeavyDuty2
User Manual

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Summary of Contents for TigerStop HeavyDuty2

  • Page 1 HeavyDuty2 User Manual...

  • Page 3: Table Of Contents

    Table of Contents Contact Us Parts Inventory HeavyDuty2 Installation lEctrical EquirEmEnts Eavy natomy ounting rackEt nstallation ttacH Eavy angstop nstallation & a HEck Djust tHE inion EmovE Hipping tanDarD ntErconnEct nstallation ontrollEr tanD ount tHE mplifiEr inal onnEctions 14 Setup...
  • Page 4 GENERAL WARNINGS WARNING: Installation of your TigerStop® Product must be done by a person trained in the safe design and installation of automation products, and in the safe operation of power equipment. Ensure that such installation meets all legally required safety requirements and guidelines, and that proper guarding and safety devices are provided on all sides of the equipment to preclude unintended access during operation.
  • Page 5 Don’t get pinched by the push feeder. Keep your hands away when in motion! Keep the work area clean and well lighted to avoid accidental injury. Do not use TigerStop® machines in a dangerous environment. Using power tools in damp or wet locations or in rain can cause shock or electrocution.
  • Page 6 Customer Service will email you the enable code during ® business hours, Monday-Friday 6am-4pm PST. You can also request the code by phone. 3. After installing HeavyDuty2, power it on and the screen displays: “Enter Enable Code…Call TigerStop …ph# 360-254-0661” and the machine ®...

  • Page 7: Contact Us

    Contact Us TigerStop technical support on the web, including manuals and videos: ® https://www.tigerstop.com/service-center/ TigerStop customer service and technical support by email: ® service@tigerstop.com (Americas, Australia) sos@tigerstop.nl (Europe) TigerStop customer service and technical support by phone: ® 1 (360) 448 6102...

  • Page 8: Parts Inventory

    Parts Inventory sseMbly DESCRIPTION PART QUANTITY (NUMBER) HeavyDuty2 Beam & Carriage (HD2R-XXX) Amplifier (AMP6) TigerStop Standard ® Controller (CON5) Standard Interconnect (SIK) Power Cable (PC-220V) Data Cable (CC5-XX)
  • Page 9 Parts Inventory ontRolleR tanD sseMbly DESCRIPTION PART QUANTITY (NUMBER) Controller Stand Top (M1803) Square Tube (M1808) Round Tube (M1807) Controller Stand Base Half-Bracket (M10070) M6x14mm Socket-Head Screw (F7216) M6x10mm Socket-Head Screw (F7208) M8x50mm Hex-Head Screw (F9827) M8x45mm Hex-Head Screw (F9826)
  • Page 10 Parts Inventory DESCRIPTION PART QUANTITY (NUMBER) Spacer (F6702) M8x35mm T-Bolt (F0184) Flange Nut (F0419) anGstoP sseMbly DESCRIPTION PART QUANTITY (NUMBER) HeavyDuty2 Gangstop (GSX-TT-HD2) M8x30mm Cap Screw (F10318) M8 Washer (F3025) M8x16mm Set Screw (F1962)
  • Page 11 Parts Inventory ountinG aRDwaRe DESCRIPTION PART QUANTITY (NUMBER) Mounting Bracket Varies (UBR) Mounting Bracket 1 per Mounting Hardware Pack Bracket (F0032) HeavyDuty2 Mounting Hardware Pack Varies (F0031)

  • Page 12: Heavyduty2 Installation

    HeavyDuty2 Installation lectRical equiReMents owe R VOLTS CIRCUIT BREAKER 220/240V 20A (USA)/16A (EU) HeavyDuty2 requires a dedicated circuit. eavy natoMy Controller Carriage/ Motor Box Maintenance Mounting Slots Access Panels (Underside) Controller Stand Amplifier Box HeavyDuty 2 Serial Number Rack Cable Track...

  • Page 13: M Ounting B Racket I Nstallation

    Racket nstallation Each HeavyDuty2 comes with an appropriate number of Mounting Brackets. Install these to the back of the intended mounting surface. Use one Mounting Bracket Hardware Pack per Mounting Bracket. Space mounting brackets ~3 feet (914 mm) apart.

  • Page 14: G Angstop I Nstallation

    HeavyDuty2 Installation anGstoP nstallation Unlatch the cover and remove it from the Carriage. 2. Attach the Gangstop to the HeavyDuty2 carriage using the three M8x30mm Cap Screws and M8 Washers. Leave them loose enough to adjust the arm. 3. Insert six M8x16mm Set Screws and use them to level the Gangstop’s foot.

  • Page 15: Emove S Hipping O Il P Lug

    Gearbox Mount Bolts D j u st tH e Pi n i o n te n s i o n Power-off HeavyDuty2 before adjusting the pinion gear. Unlatch the cover and remove it from the Carriage. 2. Locate and loosen the 4 gearbox mount bolts.
  • Page 16 HeavyDuty2 Installation tanDaRD nteRconnect nstallation Integrate the tool and HeavyDuty2 with the Limit Switch and Air Solenoid to enable safer semi-automatic operation when running Part Lists. i M it witc H u n cti o n The limit switch tells HeavyDuty2 the tool’s current status.
  • Page 17 HeavyDuty2 Installation o le n o i D n stall ati o n Lockout/Tagout the tool, HeavyDuty2, and air supply before installation. “OUT” Air Determine which of the tool’s air lines is the “IN” line. 2. Disconnect the “IN” line, and measure it’s outside diameter. If the diameter is neither 6mm nor 4mm, supply the appropriate sized M5 fittings for the air line.

  • Page 18: 12 C Ontroller S Tand

    5. Place the Spacer between the Square Tube’s holes. 6. Connect the Spacer, Top, and Tube with an M8x50mm Hex-Head Screw. 7. Fasten with an M8 Flange Nut. 8. Attach the TigerStop Standard Controller to the Controller Stand Top using an M6x10mm Socket-Head ®...

  • Page 19: 13 M Ount The A Mplifier

    Keep the amplifier away from coolants, liquids, and high vibration areas. inal onnections Connect the Data Cable to the TigerStop Standard Controller and to the Amplifier. ® The Data Cable is proprietary. DO NOT use an “off the shelf” cable. Doing so risks damage to HeavyDuty2.

  • Page 20: Setup

    Setup outine Every time HeavyDuty2 powers-on, it requires the ‘Home Routine’. The Home Routine is a three-step process in which HeavyDuty2 moves to its farthest possible position. Ensure the area is clear. HeavyDuty2 moves automatically during this routine. Press to run the Home Routine.

  • Page 21: 15 R Un The D Rive T Est

    The Drive Test measures difficulty of movement. From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press • By default, the HeavyDuty2 password is the serial number.

  • Page 22: 16 F Ind The E Nd L Imits

    From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press the [Setup] soft key.
  • Page 23 Setup 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press the [Options] soft key. 5. Press until reaching the Units screen. 6. Press to toggle between inches and metric.
  • Page 24 From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press the [Setup] soft key.

  • Page 25: 19 S Et I Nterconnect T Ype

    From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press 5. Press the [SysInfo] soft key.

  • Page 26: 20 O Ptimizer S Ettings

    From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press the [PartList] soft key.
  • Page 27 The Optimizer Penalty sets a penalty for multiple board optimized solutions. This means that the higher this setting, the more often HeavyDuty2 cuts longer parts first. A lower Opt Pen setting will work faster with more short parts processed first.

  • Page 28: Tigerstop Standard Controller Basic Functions

    ® anual oveMent To manually move HeavyDuty2 to a stop position, enter a distance from the saw blade or equivalent. Enter this distance as a whole number, a decimal, or a fractional value. nte R i n G ec i Mal s Start at the Ready Screen.
  • Page 29 ‘Next’ field. 5. Press and HeavyDuty2 moves to the calculated position. ncReMent The increment function is a push feed mode that steps HeavyDuty2 through a series of movements. Increment: • Can be a positive length that moves HeavyDuty2 towards the tool.

  • Page 30: 24 Q Uick C Alibration

    Manually jog HeavyDuty2 towards or away from the tool. Start at the Ready Screen. 2. Press and hold If the jog buttons move HeavyDuty2 in the wrong direction, use the ‘ J og Reverse’ setting in the ‘Setup’ menu to reverse the movement. uick alibRation A short-cut to the calibration setting.
  • Page 31 R es et Start at the Ready Screen. 2. Press the [Show] soft key. 3. Press the [PrSet] soft key to access the preset feature. 4. Enter the desired preset number and press 5. HeavyDuty2 moves to the preset position.
  • Page 32 Enter as many parts as desired into a pusher list and HeavyDuty2 says when it needs another stock material piece. Set Point A set point list tells HeavyDuty2 to act as a stop. It treats each length entered as an absolute value from the zero point. Pattern A pattern list tells HeavyDuty2 to process one stock-length’s worth of parts in a push-feed fashion.
  • Page 33 TigerStop Standard Controller Basic Functions ® RoG R aM M i n G a i st Start at the Ready Screen. 2. Press the [Show] soft key. 3. Press the [List] soft key. 4. Enter the list number to program and press the [Edit] soft key.
  • Page 34 TigerStop Standard Controller Basic Functions ® 10. Repeat steps 8 & 9 to enter additional part lengths and quantities. 11. Press the [Done] soft key. 12. Press to run the list or to exit. & o ackboaRD efectinG PtiMizinG Backboard Defecting & Optimizing is a process that allows quick and easy cutting around material defects while optimizing the clear stock for better material yield.
  • Page 35 If no defect is present, measure the total length of the material. 10. Enter the measurement from step 9 and press 11. HeavyDuty2 optimizes the material up to the defect and uses as much of the material as possible. 12. Repeat steps 8-11 while processing the material.

  • Page 36: Isable Q Uick C Alibration

    From the Ready Screen, press the [Show] soft key. 2. Press the [Menu] soft key. 3. HeavyDuty2 requires a password to access all menu options. Enter the password and press 4. At the Menu Select screen, press the [Options] soft key.

  • Page 37: Maintenance Schedule

    • Remove the access panels on top of the HeavyDuty2. Move the Carriage to the access panels and check the housing on both ends of the internal carriage for Way Wipers. Visually inspect the Way Wipers and remove all large particles from them.

  • Page 38: Maintenance Log

    Maintenance Log Date Setting Value Drive Test Results MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP= MxN= MxP=...

  • Page 39: Appendix A: Default Parameter Values

    Appendix A: Default Parameter Values Menu Parameter Default Value Menu Parameter Default Value Kerf .125 Opt Pen 1.000 Setup Scale 2.55000 Clamp 1 5.000 in Lash .050 Clamp 2 -5.000 in Swing Clamp 0.000 in Language English Download Style Pri-Global Password Serial number Infinite...
  • Page 40 32.000 Laser Location Motor End Brake Gain 30.000 Set to maximum Find Vel 0.000 Laser Laser Limit limit of TigerStop Find Trig 300.000 at factory. Laser Reference 5.000 in Clamp On Delay 100 ms Crayon Saw On Delay 100 ms PF Offset 29.250 in...

  • Page 41: Appendix B: Accessories & Software

    TigerTouch Tablet Package ® • Back Fence • Cascading Cut Lists • Back Fence Ruler • Chop Saw Support Visit our website to learn more about HeavyDuty2 software & accessories, including manuals and brochures: tigerstop.com Visit our online store at: shop.tigerstop.com...
  • Page 42 TigerStop Product COMPARISON CHART Power Working Max Load Product Drive Type Accuracy Requirement Length Push 2 AA +/- .008” 0’ - 20’ Caliper TigerSPC +/- 0.2mm 0m - 6m Battery 32mm Belt +/- .008” 8’ - 20’ SawGear Stop Only 110 Vac +/- 0.2mm...

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