Jireh ROTIX User Manual
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Jireh ROTIX User Manual

3-axis nozzle scanner
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ROTIX
CE0209 Rev 00
3-Axis Nozzle Scanner

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Summary of Contents for Jireh ROTIX

  • Page 1 ROTIX CE0209 Rev 00 3-Axis Nozzle Scanner...
  • Page 2 SAFETY WARNINGS / PRECAUTIONS KEEP THIS MANUAL – DO NOT LOSE THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Identification Chapter 1.1. Product Brand 1.2. Manufacturer Product Specifications Chapter 2.1. Base ROTIX Specifications 2.1.1. Intended Use 2.1.2. Dimensions and Weight 2.2.1. Environmental Sealing 2.2.2. Performance Specifications Definitions Chapter 3.1. Definitions of Symbols 3.2. Definitions of Terms System Components Chapter 4.1.
  • Page 4 5.5.1. Connecting QuickLinks 5.5.2. Disconnecting QuickLinks 5.5.3. Disconnecting the Dovetail QuickLink 5.6. Cable Management System 5.6.1. Cable Management Dovetail Mount 5.6.2. Cable Management Setup 5.6.3. Clamp Setup 5.7. Cable Clip Operation Chapter 6.1. Setup of ROTIX on Scanning Surface Rev. CE0209 Rev 00 PAGE iii of iv...
  • Page 5 10.1. Low Profile Link 10.2. Kit Components 10.3. High Temperature Low Profile Link 10.4. High Temperature Kit Components 10.4.1. Encoder Connector Type 10.4.2. ROTIX Case 10.5. Probe Positioning (Slider PPS) 10.5.1. Slider Probe Positioning System 10.5.2. Slider PPS Encoded Leadscrew 10.6. Encoded Skew Vertical Probe Holder 10.7.

  • Page 6: Identification

    Chapter 1 IDENTIFICATION 1.1. Product Brand This user manual describes the proper safety precautions, setup and use of the ROTIX - Nozzle Scanner. 1.2. Manufacturer Distributor: Manufacturer: Jireh Industries Ltd. 53158 Range Road 224 Ardrossan, Alberta, Canada T8E 2K4 Phone: 780.922.4534 jireh.com...

  • Page 7: Product Specifications

    60 cm (24 in) 2.1.1.2 Operating Environment The ROTIX chain scanner is designed for use in an industrial environment that is between -20° C and 50° C (-4° F and 122° F) The High Temperature ROTIX is required for surface temperatures between 50°C and 350°C...
  • Page 8 Fig. 1 - Low profile link dimensions Fig. 2 - Encoded skew vertical probe holder dimensions Rev. CE0209 Rev 00 PAGE 3 of 57...

  • Page 9: Environmental Sealing

    2.2.1. Environmental Sealing Dust-tight, watertight (not submersible) 2.2.2. Performance Specifications X-Axis encoder resolution 16.3 counts/mm (414.5 counts/inch) Y-Axis encoder resolution 161.3 counts/mm (slider PPS) (4096.0 counts/inch) Skew encoder resolution 2.84 counts/deg PAGE 4 of 57...

  • Page 10: Definitions

    Chapter 3 DEFINITIONS 3.1. Definitions of Symbols Instructions to ‘look here’ or to ‘see this part.’ Denotes movement. Instructing users to carry out an action in a specified direction. Indicates alignment axis. Alerts user that the view has changed to a reverse angle. Fig.

  • Page 11: System Components

    Chapter 4 SYSTEM COMPONENTS 4.1. Base System Components 4.1.1. Low Profile Link CEA024 The low profile link contains the main positional encoder and a mounting point for a frame bar. Two encoder inputs are located at the rear of the link, along with the output to the user’s instrument (Fig.

  • Page 12: Frame Bar With Ruler

    4.1.3. Frame Bar with Ruler BG0090- The frame bar with ruler (Fig. 7) is used to mount probe holders, probe positioning systems and other accessories. Metric measurements are included on the frame bar. Frame bars are available in a variety of lengths. Fig.

  • Page 13: Quicklink Components

    4.1.6. QuickLink Components The QuickLink components fasten a ROTIX system circumferentially around a pipe or tube. 4.1.6.1 QuickLink EES004 QuickLinks connect to assemble the required length to mount the system on a pipe (Fig. 10) Fig. 10 - QuickLink 4.1.6.2 Dovetail QuickLink...

  • Page 14: J400 Encoder Cable

    4.1.7. J400 Encoder Cable UMA036- The encoder cable connects the ROTIX system to the user’s instrument. (Fig. 13) Various encoder cable styles are available for various instruments. NOTE: Inspect the cable and connectors for damage before use. When damage is evident, the cable must NOT be Fig.

  • Page 15: Tools

    4.1.10. Tools Several tools are included for various scanner and accessory adjustments. 4.1.11. Case The system is provided with a rugged carrying case. PAGE 10 of 57...

  • Page 16: Base High Temperature Components

    4.2. Base High Temperature Components 4.2.1. High Temperature Low Profile Link CEA047 The low profile link contains the main positional encoder and a mounting point for a frame bar. Two encoder inputs are located at the rear of the link, along with the output to the user’s instrument (Fig.

  • Page 17: Frame Bar With Ruler

    4.2.3. Frame Bar with Ruler BG0090- The frame bar with ruler (Fig. 18) is used to mount probe holders, probe positioning systems and other accessories. Metric measurements are included on the frame bar. Frame bars are available in a variety of lengths. Fig.

  • Page 18: Quicklink Components

    4.2.6. QuickLink Components The QuickLink components fasten a ROTIX system circumferentially around a pipe or tube. 4.2.6.1 High Temperature Dovetail QuickLink CES109 Similar to a standard ROTIX - Short Link but with the addition of a dovetail for mounting optional accessories (Fig.

  • Page 19: J400 Encoder Cable

    4.2.7. J400 Encoder Cable UMA036- The encoder cable connects the ROTIX system to the user’s instrument. (Fig. 23) Various encoder cable styles are available for various instruments. NOTE: Inspect the cable and connectors for damage before use. When damage is evident, the cable must NOT be Fig.

  • Page 20: Tools

    Fig. 27 - 3/8 in wrench The 3 mm hex driver is sufficient for all typical operations and adjustments (Fig. 26) of the ROTIX. The 3/8 in wrench is used to remove and install pivot buttons on the (Fig. 27) probe holders.

  • Page 21: Preparation For Use

    Chapter 5 PREPARATION FOR USE 5.1. Configurations 5.1.1. Nozzle Scanner Fig. 28 - Nozzle scanner laid out flat Fig. 29 - Nozzle scanner configuration PAGE 16 of 57...

  • Page 22: High Temperature Nozzle Scanner

    5.1.2. High Temperature Nozzle Scanner Fig. 30 - High temperature nozzle scanner laid out flat Fig. 31 - High temperature nozzle scanner configuration Rev. CE0209 Rev 00 PAGE 17 of 57...

  • Page 23: Low Profile Link Adjustment And Setup

    5.2. Low Profile Link Adjustment and Setup Fig. 32 - ROTIX - Low profile link 5.2.1. Brake The red lever operates the brake. Lower the lever to activate the brake and prevent scanner movement. Raise the lever to disengage the brake (Fig.

  • Page 24: Frame Bar Attachment

    Fig. 34 - Loosen dovetail jaws Fig. 35 - Attach frame bar to dovetail 5.2.2. Frame Bar Attachment Rotate the two knobs at the front of the low profile link to align the dovetail jaws (Fig. 34). 2. Slide the frame bar over the two dovetails of the low profile link (Fig.

  • Page 25: Encoder Connections

    5.2.3. Encoder Connections A. ENC 1: the Y-axis encoder (slider plugs into probe positioning system), this port. B. ENC 2: plug the cable from the skew encoder here. C. The main encoder output. All encoder signals, including the low profile link’s positional encoder, are transmitted to the user’s instrument.

  • Page 26: Encoded Skew Vertical Probe Holder

    5.3. Encoded Skew Vertical Probe Holder Fig. 41 - Encoded skew vertical probe holder identification Probe Holder Adjustment Knob Probe Holder Arms Pivot Buttons Encoder Cable Skew Adjustment Indicator Ratchet Lever Latch Pin Cable Clip Probe Holder Arm Adjustment Knob Rev.

  • Page 27: Probe Holder Setup

    5.3.1. Probe Holder Setup Using the supplied 3/8 in wrench install (Fig. 27), the appropriate pivot buttons to the probe holder arms (Fig. 42) Fig. 42 - Attach pivot buttons Fig. 43 - Mount to slider pps Fig. 44 - Mount to slider pps 2.
  • Page 28 To mount a UT wedge in the probe holder, follow these steps: Fig. 45 - Loosen knobs and move arms Fig. 46 - Align probe 4. Loosen the two probe holder arm adjustment knobs and move the arms apart to create space for the probe (Fig.

  • Page 29: Encoded Skew Vertical Probe Holder Adjustment

    Fig. 48 - Skew encoder cable routing 8. Route the skew encoder cable through the required cable clips (Fig. 48). 9. Plug the skew encoder cable into ENC 2 at the rear of the low profile link (Fig. 48) 5.3.2. Encoded Skew Vertical Probe Holder Adjustment To lower the probe to the scan surface, follow these steps: (and probe holder)
  • Page 30 Lift the probe holder slightly to allow the release of the latch pin (Fig. 49) 2. Pull the latch pin (Fig. 50) slowly lower the probe holder to the scan surface (Fig. 51) TIP: The probe holder must be lifted slightly to pull and release the latch pin.

  • Page 31: Skew Angle Adjustment

    5.3.3. Skew Angle Adjustment Rotation of the probe holder is possible through adjustment of the skew angle. Fig. 54 - Loosen ratchet lever Fig. 55 - Adjust skew angle Loosen the ratchet lever above the yoke (Fig. 54) 2. Rotate the yoke to the angle required (Up to 90°...

  • Page 32: Pivot Buttons

    Fig. 58 - Rotate handle Fig. 59 - Tighten handle The rachet levers are used for various locking functions on the ROTIX system. Occasionally, movement of the lever locking position is required. The lever placement can be adjusted by following these steps: Pull the ratchet lever away from the base to which it is connected (Fig.

  • Page 33: Slider Pps

    5.4. Slider PPS (Slider Probe Positioning System) The slider PPS uses a slide and leadscrew system to manipulate the position of a probe along a frame bar. To set up and install a slider PPS, follow these steps: Fig. 61 - Place slider on frame bar and loosen slider lock knob Ease the slider onto the frame bar and push it into position .
  • Page 34 Fig. 63 - Insert leadscrew into main knob and slider Rotate the leadscrew to insert it into the main knob and slider (Fig. 63) Fig. 64 - Tighten screws Position the slider and main knob where required along the frame bar. Tighten the main knob’s hexagonal screw and lock screw, and tighten the slider lock knob (Fig.

  • Page 35: Slider Pps Encoder

    5.4.1. Slider PPS Encoder The slider PPS encoder provides positional feedback (probe positioning system) perpendicular to the scan direction of travel. Follow these steps for installation: Ensure the encoder’s lock screw is loose. Fig. 65 - Loosen and slide post in place Fig.

  • Page 36: Connecting Quicklinks & Dovetail Links

    5.5. Connecting QuickLinks & Dovetail Links 5.5.1. Connecting QuickLinks To connect QuickLinks, see the following steps: Fig. 68 - Lift the hook over the axle of the QuickLink Fig. 69 - Pull the link backwards to secure catch Lift the hook of the QuickLink over the axle of the QuickLink that is to be connected (Fig.

  • Page 37: Disconnecting The Dovetail Quicklink

    5.5.3. Disconnecting the Dovetail QuickLink To disconnect Dovetail QuickLinks, see the following steps: Fig. 72 - Press red button Fig. 73 - Slide Dovetail QuickLink forward and lift Press the button on the side of the Dovetail QuickLink (Fig. 72) 2.

  • Page 38: Cable Management System

    5.6. Cable Management System Fig. 74 - Cable management 5.6.1. Cable Management Dovetail Mount To attach cable management, follow these steps: Fig. 76 - Tighten knob Fig. 75 - Loosen and slide on Loosen the knob on the cable management dovetail mount. Position the mount onto the Dovetail QuickLink (Fig.

  • Page 39: Cable Management Setup

    5.6.2. Cable Management Setup Cable management is available in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to a scanner. Fig. 77 - Insert cables and hoses Fig. 78 - Zip up to close Open the zipper of the cable management.

  • Page 40: Clamp Setup

    5.6.3. Clamp Setup If the sleeving becomes disconnected from the cable management dovetail mount, follow these instructions to re-attach the sleeving and dovetail mount. Loosen the clamp screw using the supplied 3 mm hex driver. Fig. 81 - Slide tube around mount 2.

  • Page 41: Cable Clip

    5.7. Cable Clip Cable clips have been provided to assist with cable management. Pinch the clip and press it into the dovetail groove of the frame bar or the probe holder. Fig. 84 - Pinch clip Fig. 86 - Route cables Fig.

  • Page 42: Operation

    Fig. 87 - Refer to setup chart Fig. 88 - Assemble configuration Determine the diameter of the nozzle to be scanned. The ROTIX kit includes a setup chart indicating the number of links required based on the pipe diameter or tubing (Fig.
  • Page 43 On a flat surface, connect the appropriate amount of links as indicated on the ROTIX setup chart. Arrange the link setup so the buckle and catch link will be 180° opposite the low profile link (Fig. 89) Ensure the brake of the low profile link is activated to prevent scanner movement...
  • Page 44 Fig. 91 - Hook buckle to catch link The tightness of the ROTIX on the pipe can be adjusted using the QuickLink Buckle adjustment knob (Fig. 92-1) Fig. 92 - Adjust pressure of QuickLink Buckle Rev.
  • Page 45 Rotate the knob until the QuickLink Buckle’s lever can be pushed down, locking the QuickLink Buckle in place (Fig. 93) Fig. 93 - Press down to lock Plug in the encoder cable into the main encoder output of the low profile link (Fig.

  • Page 46: Using A Slider Probe Positioning System

    NOTE: To maintain optimal scanner performance, the manufacturer recommends that the user not position the probe holder beyond 45° from the axis of the scan surface’s centre point (Fig. 96). 45° Fig. 96 - Do not scan beyond 45° from the axis of scan surface 6.2.

  • Page 47: Maintenance

    Chapter 7 MAINTENANCE General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture.

  • Page 48: Troubleshooting

    Chapter 8 TROUBLESHOOTING Problem Possible Cause Solution Chain is too Incorrect number or Refer to the ROTIX setup chart (see on loose/tight. combination of links for required number of links page 6) for proper scanner for the diameter of pipe/tube that is to be configuration.

  • Page 49: Service And Repair

    Chapter 9 SERVICE AND REPAIR WARNING! DO NOT DISASSEMBLE. No user-serviceable parts. Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product. PAGE 44 of 57...

  • Page 50: Spare Parts

    Chapter 10 SPARE PARTS To order accessories or replacement parts for your ROTIX system. (contact Jireh Industries Ltd. on page 1). NOTE: These drawings are for parts order. This is not a list of kit contents. 10.1. Low Profile Link Fig.

  • Page 51: Kit Components

    BOM ID Description EA470 10 mm wrench (3/8 in) EA414 Hex driver, 3 mm (0.118 in) CEG039 ROTIX - Nozzle spare parts kit CMG007 Irrigation kit, 2-4 probe EES014 QuickLink Buckle EES004 QuickLink BG0090- Frame bar with ruler, 30 cm UMA036- J400 encoder cable, 5 m (16.4 ft) (see Encoder Connector Type)

  • Page 52: High Temperature Low Profile Link

    10.3. High Temperature Low Profile Link Fig. 100 - Low profile link Part # BOM ID Description CES099 Low profile QuickLink tail CES084 Low Profile Link Subassembly CE0143 High temperature wheel BG0091 Cable clip CES098 Low profile QuickLink nose Rev. CE0209 Rev 00 PAGE 47 of 57...

  • Page 53: High Temperature Kit Components

    EA470 10 mm wrench (3/8 in) EA414 Hex driver, 3 mm (0.118 in) CEG039 ROTIX - Nozzle spare parts kit CMG007 Irrigation kit, 2-4 probe CES108 High temperature QuickLink buckle CES109 High temperature Dovetail QuickLink BG0090- Frame bar with ruler, 30 cm...

  • Page 54: Encoder Connector Type

    M2M MANTIS/GEKKO LEMO Sonatest Veo / Prisma - Single (Technology Design) Axis NOTE: Additional encoder connector styles are available (contact Jireh Industries Ltd. on page 1). 10.4.2. ROTIX Case Fig. 102 - ROTIX corrosion case Part # BOM ID Description...

  • Page 55: Probe Positioning

    Fig. 103 - Slider probe positioning system parts TD - Focus Scan, Handy Scan, Pocket Scan Pragma PAUT 16/128, PragmaLite / Pragma UT400 NOTE: Additional leadscrew lengths are available (contact Jireh Industries Ltd. on page 1). Length Swing Arm Style Part #...

  • Page 56: Encoded Skew Vertical Probe Holder

    10.6. Encoded Skew Vertical Probe Holder BOM ID Part # Description BG0091 Cable Clip PH0082 Knurled Knob, M4 x 0.7 x 10 , SST, 3 mm stand off, PH0011-X see Pivot Button Style PH0237 Nozzle, Extra Short Arm Style: PHS069 Encoded Skew Vertical Probe Holder Subassembly PHS068 Encoded Skew Vertical Probe Holder Slide...

  • Page 57: Probe Holder Components

    NOTE: Additional probe holder pivot button types are available. Part # Length Part # Length TD - Focus Scan, Handy Scan, Pocket Scan Pragma PAUT 16/128, PragmaLite / Pragma UT400 (contact Jireh Industries Ltd. on page 1) (1.97 (3.94 BG0038-05 BG0038-10 BG0038-15 (5.91 BG0038-20 (7.87...

  • Page 58: Accessories

    10.9. Accessories 10.9.1. Cable Management BOM ID Part # Description CES067 Cable Management Mount, Dovetail Mount CES066 Cable Management Clamp, Dovetail Mount See Cable Management Sleeving CES044- Cable Management: Dovetail (see cable management sleeving) Fig. 108 - Cable management 10.9.1.1 Cable Management Sleeving Part # Length CX0141...

  • Page 59: Disposal

    Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. PAGE 54 of 57...

  • Page 60: Limited Warranty

    THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new...

  • Page 61: Appendix

    Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. All specifications are subject to change without notice. © 2023 JIREH Industries Ltd. PAGE 56 of 57...

  • Page 62: Chain Configuration Setup Chart

    13.1. Chain Configuration Setup Chart PIPE OD RANGE QUICKLINKS DOVETAIL QUICKLINK (in) (in) (mm) (mm) EES004 EES011 10.5 10.4 11.7 11.6 12.8 12.7 14.0 13.9 15.1 15.0 16.2 16.1 17.4 17.2 18.6 18.3 19.6 19.4 20.6 20.4 21.7 21.5 22.8 22.6 23.9 23.7...
  • Page 63 Jireh Industries Ltd. 53158 Range Road 224 Ardrossan, Alberta Canada T8E 2K4 780-922-4534 jireh.com...

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