Page 2
SAFETY WARNINGS / PRECAUTIONS KEEP THIS MANUAL – DO NOT LOSE THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document.
TABLE OF CONTENTS Identification Chapter 1.1. Product Brand 1.2. Manufacturer Product Specifications Chapter 2.1. Base ROTIX Specifications 2.1.1. Intended Use 2.1.2. Dimensions and Weight 2.1.3. Environmental Sealing 2.1.4. Performance Specifications Definitions Chapter 3.1. Definition of Symbols 3.2. Definitions of Terms System Components Chapter 4.1. Base System Components 4.1.1. Cart Body...
Page 4
4.2.1. Frame Bar 4.2.2. Vertical Probe Holder 4.2.3. Probe Positioning System (PPS) 4.2.4. PPS Encoder 4.2.5. Slider Probe Positioning System (Slider PPS) 4.2.6. Slider PPS Encoder 4.2.7. Crank Handle 4.2.8. Encoder Adapter 4.2.9. Preamp Bracket 4.2.10. Reduced Width Scanning Kit 4.3. Tools 4.3.1. Included tools 4.3.2. Optional tools Preparation for Use Chapter 5.1.
Page 5
5.14.1. Mounting Preamp Bracket 5.14.2. Attaching Preamp with Screws 5.14.3. Attaching Preamp with Velcro Straps Operation Chapter 6.1. Setup of ROTIX on Scanning Surface 6.2. Using a Probe Positioning System (PPS) 6.3. Using a Slider Probe Positioning System (Slider PPS) Maintenance Chapter PAGE iv of v...
Page 6
Troubleshooting Chapter 8.1. Technical Support Service and Repair Chapter Spare Parts Chapter 10.1. ROTIX Cart 10.2. Kit Components 10.2.1. Encoder Connector Type 10.2.2. Stabilizer Wheel 10.3. Probe Positioning 10.3.1. Probe Positioning System (PPS) 10.3.2. Slider Probe Positioning System (Slider PPS) 10.3.3. Slider PPS Encoded Leadscrew 10.4.
Maximum OD, external 96.5 cm (38 in) circumferential pipe/tube range 2.1.1.2 Operating Environment The ROTIX scanner is designed for use in an industrial environment that is between -20° C and 50° C (-4° (122° 2.1.2. Dimensions and Weight - Cart dimensions Fig.
Chapter 3 DEFINITIONS 3.1. Definition of Symbols Instructions to ‘look here’ or to ‘see this part.’ Denotes movement. Instructing the user to carry out an action in a specified direction. Indicates alignment axis, can also indicate insertion or movement of parts. Alerts user that the view has changed to a reverse angle.
Chapter 4 SYSTEM COMPONENTS 4.1. Base System Components 4.1.1. Cart Body CEA034 The cart body houses the positional encoder and provides a pivot nose for mounting frame bars and probe holders. The encoder connector is located at the rear of the cart, while the auxiliary connector is found under the handle (Fig.
4.1.4. QuickLink Components The QuickLink components fasten a ROTIX system circumferentially around a pipe or tube. 4.1.4.1 QuickLink ESS004 QuickLinks connect to assemble the required length to mount the system on a pipe (Fig. 6) - QuickLink Fig. 6 4.1.4.2 Dovetail QuickLink...
(Fig. 10) - Stabilizer wheel Fig. 10 4.1.6. J100 Encoder Cable UMA026- The encoder cable connects the ROTIX system to the user’s instrument. (Fig. 11) Various encoder cable styles are available for various instruments. NOTE: Inspect the cable and connectors for damage before use.
4.1.7. Cable Management, Dovetail Mount CES044- Cable management provides a means of protecting and organizing cables, tubes and hoses (Fig. 12) - Cable management, dovetail mount Fig. 12 4.1.8. Irrigation Kit CMG007 The irrigation kit provides a variety of hoses, fittings, connectors, and splitters commonly used during non-destructive inspection (Fig.
4.2. Compatible Components 4.2.1. Frame Bar BG0038- Frame bars are used to (Fig. 14) mount probe holders, probe positioning systems and other accessories. Frame bars are available in a variety of lengths. - Frame bar Fig. 14 4.2.2. Vertical Probe Holder PHA015- The vertical probe holder is designed to carry many different...
4.2.4. PPS Encoder DKS009- Enable two-axis encoding with ROTIX scanners (Fig. 17) - PPS encoder Fig. 17 4.2.5. Slider Probe Positioning System (Slider PPS) CJS016 The slider probe positioning system sets the probe centre spacing and allows an operator to...
4.2.7. Crank Handle CJS016 The crank handle mounts to a slider probe positioning system to allow for quick and easy adjustment of probe positioning (Fig. 20) - Crank handle Fig. 20 4.2.8. Encoder Adapter UMA010- Adapt a scanner’s existing encoder connector to a different encoder style (Fig.
Fig. 24 Fig. 25 The 3 mm hex driver is sufficient for all typical operations and adjustments (Fig. 24) of the ROTIX. The 3/8 in wrench removes and installs buttons on the probe holders. (Fig. 25) 4.3.2. Optional tools Some specialized adjustments require tools that are not included in this kit.
Chapter 5 PREPARATION FOR USE 5.1. Configurations 5.1.1. One Probe, Single Axis Encoding - One probe, single axis encoding Fig. 30 5.1.2. Two Probe, 1 Axis Encoding - Two probe, 1 axis encoding Fig. 31 Rev. CE0189 Rev 00 PAGE 13 of 77...
5.1.3. Four Probe, Two-Axis Encoding - Four probe, two-axis encoding Fig. 32 5.1.4. Single Probe, Two-Axis Encoding with Single PPS (Probe Positioning System) - Single probe, two-axis encoding with single PPS Fig. 33 PAGE 14 of 77...
5.2. Cart Setup And Adjustment 5.2.1. Cart Handle The handle provides an ergonomic grip during use. The cart handle may be removed using the supplied 3 mm hex driver to achieve a lower profile when required (Fig. 38) - Cart handle Fig.
5.2.3. Wheel Removal/Installation Urethane wheels provide smooth rolling and are to be used with QuickLinks. The wheels of this system may be removed and are interchangeable. To remove/install the wheels, insert the provided 3 mm hex driver in the shaft of the wheel you wish to remove.
5.2.5. Auxiliary Connector The auxiliary connector provides a connection point for optional accessories, such as PPS encoders that provide positional feedback perpendicular to the direction of cart travel. The auxiliary connector is found under the cart handle (Fig. 43) - Auxiliary connector Fig.
Mount the frame bar on the dovetail jaw of the pivot mount and tighten the knobs (Fig. 45) The angle of the frame bar should be adjusted to match the angle of the inspection surface (see instruction 6 on page 51 for additional details) - Pivot Fig.
- Open clip and place cables and hoses - Close clip and twist latch to lock Fig. 49 Fig. 50 Open the cable management clip and place cables and hoses in the clip as required (Fig. 49). Twist to latch to lock the cable management clip closed (Fig.
5.2.10. QuickLink Mounting Bracket The QuickLink Mounting Bracket provides a connection for the QuickLinks. - QuickLink Mounting Bracket - QuickLink mount alignment Fig. 53 Fig. 54 Secure the QuickLink Mounting Bracket to the frame bar by tightening the knob (Fig. 53) Centre the QuickLink Mounting Bracket to the centre point marking on the cart’s pivot mount (Fig.
5.3.2. Disconnecting QuickLinks To disconnect QuickLinks, see the following steps: - Press button - Slide QuickLink forward and lift Fig. 57 Fig. 58 Press the button on the top of the QuickLink (Fig. 57) 2. While pressing the button, slide the QuickLink forward and up, clearing the hook of the QuickLink from the 2 QuickLink’s axle (Fig.
5.4. Stabilizer Wheel The stabilizer wheel is used to balance the frame bar and to keep the frame bar parallel to the inspection surface. WARNING! MAGNETIC MATERIAL. The stabilizer wheel uses a magnetic wheel. People with pacemakers or ICD’s must stay at least 25 cm (10 in) away.
Fig. 64 Fig. 65 Fig. 66 The rachet levers are used for various locking functions on the ROTIX system. Occasionally, movement of the lever locking position is required. The lever placement can be adjusted by following these steps: Pull the ratchet lever away from the base to which it is connected (Fig.
5.5. Probe Positioning System (PPS) The probe positioning system uses a linear rail and leadscrew system to position (PPS) two or four probes for weld inspection. Used to adjust probe-to-probe spacing and allow the operator to center probes over the weld without removing the scanner. To operate a probe positioning system (see Using a Probe Positioning System (PPS) on page 5.5.1.
- Tighten dovetail nuts along linear rail Fig. 69 TIP: In most applications, mounting the frame bar flush with the knob side of the PPS is recommended. 5.5.2. Four Probe Setup It is possible to increase the probe holding capabilities of the probe positioning system to a four probe setup.
5.5.3. Index Encoding The index encoder provides positional feedback perpendicular to the scan direction of travel. - Loosen and slide post in place - Align and mount post Fig. 71 Fig. 72 To install the index encoder, loosen the clamp screw of the index encoder support bracket with the supplied 3 mm hex driver (Fig.
5.6. Slip Joint Probe Holder Frame Bar Probe Holder Adjustment Knob Latch Swing Arm Knob Yoke Probe Holder Arm Adjustment Knob Probe Holder Arm Arm Clamp Screw Pivot Buttons - Slip Joint Probe Holder Fig. 75 5.6.1. Probe Holder Setup To mount a UT wedge in the probe holder, follow these steps: - Adjust on frame bar - Attach to frame bar...
Page 36
3. Use swing arm knob to position the swing arm (Fig. 78). TIP: The swing arm is typically used to adjust TOFD center-to-center distance relative to the phased array probes on a four probe configuration (Fig. 35). 4. Using the supplied 3/8 in wrench , place the pivot buttons as required (Fig.
5.6.2. Probe Holder Adjustment To adjust the probe holder, follow these steps: 6 mm approx. - Lift to Latched position - Lower to scanning surface Fig. 83 Fig. 84 Ensure the probe holder is in latched, upper position . If the probe (Fig.
Page 38
To adjust the probe holder’s force, follow these steps: NOTE: Do not perform this operation on a scanning surface. - Lift slightly and press latch - Unlatched position Fig. 87 Fig. 88 Ensure the probe holder is in the upright latched position (Fig.
5.6.4. Slip Joint Probe Holder Left/Right Conversion To reverse the probe holder, follow these steps: - Unscrew yoke pivot screw - Remove arms Fig. 92 Fig. 93 Unscrew the yoke from the swing arm (Fig. 92) 2. Loosen the probe holder arm adjustment knob and arm clamp screw. Slide the arms from the yoke (Fig.
- Install yoke to swing arm - Position swing arm Fig. 97 Fig. 96 5. Loosen the swing arm knob and slide the swing arm to the opposite end of the probe holder bracket or the preferred position. Tighten the swing (Fig.
5.7. Cable Management System - Cable management Fig. 100 The cable management provides a means of bundling and protecting cables and hoses that connect to the scanner. 5.7.1. Cable Management Dovetail Mount To attach cable management, follow these steps: - Loosen and slide on - Tighten knob Fig.
5.7.2. Cable Management Setup Cable management is available in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to a scanner. - Insert cables and hoses - Zip up to close Fig. 103 Fig.
5.7.3. Clamp Setup If the tube becomes disconnected from the cable management dovetail mount, follow these instructions to re-attach the tube and dovetail mount. Loosen the clamp screw using the supplied 3 mm hex driver. - Slide tube around mount Fig.
To mount a UT wedge in the probe holder, follow these steps - Adjust inner arm - Adjust outer arm - Tighten arm knob Fig. 115 Fig. 116 Fig. 117 4. Position the wedge on the inner probe holder arm. TIP: The probe holder yoke can accommodate many different probe and wedge sizes of varying widths.
Ensure the probe holder is in the latched upper position. Do this by lifting the probe holder till the latch is fully exposed (Fig. 118) 2. Loosen the vertical adjustment knob and slide the probe holder down until the wedge is approximately 6 mm (¼ in) above inspection surface (Fig.
Ensure the probe holder is in latched upper position (Fig. 118) 2. Using the supplied 3 mm hex driver loosen the transverse adjustment screw and rotate the yoke about the vertical shaft achieving the desired (Fig. 122) angle. 3. Tighten the transverse adjustment screw (Fig.
5.9.5. Probe Holder Left/Right Conversion To reverse the probe holder, follow these steps: NOTE: The 1.5 mm hex wrench (Fig. 26) is required to perform this operation. - Unscrew yoke pivot screw Fig. 128 - Remove probe holder arms Fig. 129 Ensure the probe holder is in latched, upper position (Fig.
Page 49
- Screw yoke to opposite side - Lower 90° stop post Fig. 132 Fig. 133 6. Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver (Fig. 132) TIP: Keep the yoke level with the base to ensure no conflicts with the plunger/set screw attached to the yoke.
When a chain scanner is not appropriate, the magnetic wheel kit can replace the non-magnetic wheels (Fig. 136) on a ROTIX scanner body. Two magnetic wheel kits can also be used on the cart body to double the magnetic force. To install or remove wheels...
5.12. Slider Probe Positioning System The slider probe positioning system uses a slide and leadscrew system to position one or two probes for weld inspection. This system can set the probe center spacing and allows the operator to center the two probes over the weld without removing the scanner.
Page 52
- Screw leadscrew into place Fig. 141 4. Screw the leadscrew into the first slider, then the main knob and finally the 2nd slider assembly (Fig. 141) NOTE: The leadscrew’s encoder end must be positioned on the same side as the cart.
5.12.2. Slider Index Encoding The slider index encoder provides positional feedback perpendicular to the scan direction of travel. Follow these steps for installation: Ensure the encoder’s lock screw is loose. - Loosen and slide post in place - Align and mount post Fig.
5.14. Preamp Bracket Compatible with most standard preamps, use screws or the optional velcro straps to attach a preamp to the preamp bracket. Intended Use The preamp bracket is intended to mount objects that: (e.g. preamps, splitters, etc.) ► have a maximum weight of 1.36 kg (3 lb) ►...
5.14.3. Attaching Preamp with Velcro Straps To attach the preamp to the bracket using velcro straps , follow (sold separately these steps: - Insert velcro straps Fig. 150 Slide the velcro strap through the bracket’s holes (Fig. 150) 2. Centre and place the preamp on the bracket wrapping the velcro around the preamp (Fig.
- Assemble configuration Fig. 153 Fig. 154 1. Determine the diameter of the pipe or tube to be scanned. The ROTIX kit includes a setup chart indicating the number of links required based on the pipe or tubing diameter (Fig. 153) 2.
Page 57
TIP: This example is a two probe, single axis configuration for a 30.6 cm (12 in) pipe diameter. 3. On a flat surface, connect the appropriate amount of QuickLinks as indicated on the ROTIX setup chart. Arrange the configuration so the QuickLink Buckle will be 180° opposite the cart body (Fig. 155) TIP: Place the Dovetail QuickLink directly behind the cart body to mount cable management.
Page 58
QuickLink Buckle’s lever can be pushed down, locking the QuickLink Buckle in place . The tightness of the (Fig. 161) ROTIX on the pipe can be adjusted using the QuickLink Buckle adjustment knob (Fig. 160-1) - Press down to lock Fig.
Page 59
10. Attach the cable management and route cables as (Fig. 163) required (see Cable Management System on page 35) - Attach cable management and route cables Fig. 163 - Adjust stabilizer wheel Fig. 165 11. Adjust the stabilizer wheel to align the frame bar parallel with the scan (Fig.
6.2. Using a Probe Positioning System (PPS) The probe positioning system uses a linear rail with a leadscrew system to position two or four probes for weld inspection or one probe for corrosion scanning. To set up and install a probe positioning system (see Installing a Probe Positioning System on page 26).
Page 61
- Quick positioning Fig. 168 3. When the knobs are loose, it is possible to push the carriages in place for quick adjustment . Tighten both knobs to lock the carriages in position. (Fig. 168) - Adjustment knob Fig. 169 4.
Page 62
- Tighten PPS lock knob Fig. 170 5. The PPS lock knob prevents the leadscrew from movement once scanning is underway (Fig. 170) PAGE 56 of 77...
6.3. Using a Slider Probe Positioning System (Slider PPS) The slider probe positioning system uses a slide and leadscrew system to position one or two probes for weld inspection. To setup and install a slider probe positioning system (see Slider PPS Assembly on page 45) - Mount probe holders Fig.
Page 64
2. Loosen the knob at the top of the slider. Rotate the small knobs allowing individual placement of the sliders . The main knob must be held firm when rotating (Fig. 172) the small knobs to achieve the correct movement. - Simultaneous slider positioning Fig.
Chapter 7 MAINTENANCE General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture.
Insufficient probe The scanner is not set Reconfigure the scanner as per instructions contact. correctly. (see Setup of ROTIX on Scanning Surface on page 50). 8.1. Technical Support For technical support, contact Jireh Industries (see Jireh Industries Ltd. on page 1).
Chapter 9 SERVICE AND REPAIR WARNING! DO NOT DISASSEMBLE. No user-serviceable parts. Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product. Rev. CE0189 Rev 00 PAGE 61 of 77...
Chapter 10 SPARE PARTS To order accessories or replacement parts for your ROTIX system. (contact Jireh Industries Ltd. on page 1 for details) NOTE: These drawings are for a parts order. This is not a list of kit contents. 10.1. ROTIX Cart - Base cart parts Fig.
10.4. Probe Holders 10.4.1. Slip Joint Probe Holder Parts BOM ID Part # Description PH0104 Knurled Knob, M4 x 0.7 x 18 , 4 mm stand off, SST PH0082 Knurled Knob, M4 x 0.7 x 10 , 3 mm stand off, SST PHS022 Slip Joint Probe Holder Subassembly see Swing Arm Style...
10.4.2. Vertical Probe Holder Parts BOM ID Part # Description PHS028 Vertical Probe Holder Subassembly MA307 Screw, M4x16 mm High Strength SST SHCS PH0087 Vertical Probe Holder Base MD050-016 SHCS, M4 x 0.7 x 16 mm, SST MA096 Screw, M3x8 mm Dog Point Set, SST MD050-010 SHCS, M4 x 0.7 x 10 mm, SST PH0082 Knurled Knob, M4 x 0.7 x 10 mm, 3 mm stand off, SST...
Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. PAGE 74 of 77...
THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new...
Need help?
Do you have a question about the ROTIX and is the answer not in the manual?
Questions and answers