Engine Installation - Club Car TURF 272 2003 Maintenance Service Manual

13
FE350 AND FE400 ENGINES
Flywheel Installation, Continued:
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place
screwdriver or pry bar between fan blades.
4. Install the fan housing and tighten the seven screws to 90 in-lb (10 N·m).
5. Install the fan shroud and tighten the four screws to 25 in-lb (2.8 N·m).
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Figure 13-9 Crankcase Cover Installation

ENGINE INSTALLATION

1. Place engine onto engine mounting plate and tighten the mounting hardware (1, 2 and 5) to 21 ft-lb (28.4
N·m). Tighten nuts (6) to 17 ft-lb (23.1 N·m) (Figure 13-1, Page 13-4).
2. Install drive clutch. See Drive Clutch Installation, Section 17, Page 17-11.
3. Install drive belt. See Drive Belt Installation, Section 17, Page 17-4.
4. Install muffler. See Muffler Installation, Section 15, Page 15-1.
5. Install starter/generator and belt. See Starter/Generator, Section 12a, Page 12a-1 or Starter/Gener-
ator, Section 12b, Page 12b-1.
6. Install the powertrain. See Unitized Transaxle Installation, Section 16, Page 16-15.
7. Install oil drain plug in the crankcase and tighten to 20 ft-lb (27.1 N·m). Apply a light film of oil on the seal
of a new oil filter and install the filter on the crankcase. Fill the crankcase to the proper level with the cor-
rect type of oil (Figure 13-12, Page 13-9). See Periodic Lubrication Schedule, Section 10,
Page 10-2.
8. Check all hardware for proper torque/tightness.
9. Check engine oil level (Figure 13-11, Page 13-9).
9.1. Vehicle should be on a level surface when checking oil. Do not overfill.
10. Install a new or cleaned spark plug, gap 0.027 - 0.031 inch (0.69 - 0.79 mm), and connect plug wire to
plug.
Page 13-8 2003-2004 Turf/Carryall 272/472 Gasoline Vehicle Maintenance and Service Manual
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Figure 13-10 Fan and Flywheel Assembly
Engine Installation
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