Brake Pedal Adjustment - Club Car TURF 272 2003 Maintenance Service Manual

ACCELERATOR AND BRAKE PEDAL ASSEMBLIES

BRAKE PEDAL ADJUSTMENT

See General Warning, Section 1, Page 1-1.
1. Make sure the key switch is OFF and the Forward/Reverse handle is in NEUTRAL. Remove the key.
Chock the wheels.
2. Remove the brake rod clevis pin (8) and bow tie locking pin (21) from the brake push rod (16) and bell
crank (11) (Figure 5-1, Page 5-2).
Figure 5-2 Jack Stand Location on I-Beam
3. Loosen, but do not remove, the brake stop jam nut (31) (Figure 5-4, Page 5-3).
4. Pull the brake pedal toward the rear of the vehicle until the brake stop bumper will not allow the pedal to
travel any further (Figure 5-5, Page 5-3).
5. Holding the brake pedal in this position, measure the distance from the back of the brake pedal to the
floorboard. If it is between 6-3/8 inches (16.2 cm) and 6-7/8 inches (17.5 cm), proceed to step 7.
Figure 5-4 Adjust Brake Pedal Height
2003-2004 Turf/Carryall 272/472 Gasoline Vehicle Maintenance and Service Manual
Figure 5-3 Brake Pedal Weldment Through Floor
22
31
Correct pedal position
is 6-5/8 in. ± 1/4 in.
(16.8 cm ± 6 mm) from
floormat to back of
brake pedal.
Brake Pedal Adjustment
Removal
Installation
Figure 5-5 Measure Brake Pedal Height
5
Page 5-3